CA2445511A1 - Medication injector apparatus with drive assembly that facilitates reset - Google Patents

Medication injector apparatus with drive assembly that facilitates reset Download PDF

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Publication number
CA2445511A1
CA2445511A1 CA002445511A CA2445511A CA2445511A1 CA 2445511 A1 CA2445511 A1 CA 2445511A1 CA 002445511 A CA002445511 A CA 002445511A CA 2445511 A CA2445511 A CA 2445511A CA 2445511 A1 CA2445511 A1 CA 2445511A1
Authority
CA
Canada
Prior art keywords
drive
cartridge
housing
drive sleeve
matrix
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002445511A
Other languages
French (fr)
Other versions
CA2445511C (en
Inventor
Mark Gerard Diller
Steven Michael Madland
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eli Lilly and Co
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA2689017A priority Critical patent/CA2689017C/en
Priority to CA2689022A priority patent/CA2689022C/en
Priority to CA2689020A priority patent/CA2689020C/en
Publication of CA2445511A1 publication Critical patent/CA2445511A1/en
Application granted granted Critical
Publication of CA2445511C publication Critical patent/CA2445511C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31533Dosing mechanisms, i.e. setting a dose
    • A61M5/31535Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31533Dosing mechanisms, i.e. setting a dose
    • A61M5/31545Setting modes for dosing
    • A61M5/31548Mechanically operated dose setting member
    • A61M5/3155Mechanically operated dose setting member by rotational movement of dose setting member, e.g. during setting or filling of a syringe
    • A61M5/31551Mechanically operated dose setting member by rotational movement of dose setting member, e.g. during setting or filling of a syringe including axial movement of dose setting member
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31565Administration mechanisms, i.e. constructional features, modes of administering a dose
    • A61M5/31566Means improving security or handling thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31565Administration mechanisms, i.e. constructional features, modes of administering a dose
    • A61M5/31576Constructional features or modes of drive mechanisms for piston rods
    • A61M5/31583Constructional features or modes of drive mechanisms for piston rods based on rotational translation, i.e. movement of piston rod is caused by relative rotation between the user activated actuator and the piston rod
    • A61M5/31585Constructional features or modes of drive mechanisms for piston rods based on rotational translation, i.e. movement of piston rod is caused by relative rotation between the user activated actuator and the piston rod performed by axially moving actuator, e.g. an injection button
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • G01D5/249Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using pulse code
    • G01D5/2497Absolute encoders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/25Selecting one or more conductors or channels from a plurality of conductors or channels, e.g. by closing contacts
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B2017/00477Coupling
    • A61B2017/00482Coupling with a code
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/24Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
    • A61M2005/2403Ampoule inserted into the ampoule holder
    • A61M2005/2407Ampoule inserted into the ampoule holder from the rear
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/24Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
    • A61M2005/2485Ampoule holder connected to rest of syringe
    • A61M2005/2488Ampoule holder connected to rest of syringe via rotation, e.g. threads or bayonet
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M2005/3125Details specific display means, e.g. to indicate dose setting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/50General characteristics of the apparatus with microprocessors or computers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/58Means for facilitating use, e.g. by people with impaired vision
    • A61M2205/581Means for facilitating use, e.g. by people with impaired vision by audible feedback
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/58Means for facilitating use, e.g. by people with impaired vision
    • A61M2205/583Means for facilitating use, e.g. by people with impaired vision by visual feedback
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/58Means for facilitating use, e.g. by people with impaired vision
    • A61M2205/583Means for facilitating use, e.g. by people with impaired vision by visual feedback
    • A61M2205/585Means for facilitating use, e.g. by people with impaired vision by visual feedback having magnification means, e.g. magnifying glasses
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/60General characteristics of the apparatus with identification means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/60General characteristics of the apparatus with identification means
    • A61M2205/6027Electric-conductive bridges closing detection circuits, with or without identifying elements, e.g. resistances, zener-diodes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/24Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/3129Syringe barrels
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31533Dosing mechanisms, i.e. setting a dose
    • A61M5/31535Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose
    • A61M5/31543Means improving security or handling thereof, e.g. blocking means, means preventing insufficient dosing, means allowing correction of overset dose piston rod reset means, i.e. means for causing or facilitating retraction of piston rod to its starting position during cartridge change
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31533Dosing mechanisms, i.e. setting a dose
    • A61M5/31545Setting modes for dosing
    • A61M5/31548Mechanically operated dose setting member
    • A61M5/31556Accuracy improving means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31533Dosing mechanisms, i.e. setting a dose
    • A61M5/31545Setting modes for dosing
    • A61M5/31548Mechanically operated dose setting member
    • A61M5/31556Accuracy improving means
    • A61M5/31558Accuracy improving means using scaling up or down transmissions, e.g. gearbox
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31565Administration mechanisms, i.e. constructional features, modes of administering a dose
    • A61M5/31566Means improving security or handling thereof
    • A61M5/31568Means keeping track of the total dose administered, e.g. since the cartridge was inserted
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31565Administration mechanisms, i.e. constructional features, modes of administering a dose
    • A61M5/31566Means improving security or handling thereof
    • A61M5/31573Accuracy improving means
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31565Administration mechanisms, i.e. constructional features, modes of administering a dose
    • A61M5/31566Means improving security or handling thereof
    • A61M5/31573Accuracy improving means
    • A61M5/31575Accuracy improving means using scaling up or down transmissions, e.g. gearbox
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/178Syringes
    • A61M5/31Details
    • A61M5/315Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
    • A61M5/31565Administration mechanisms, i.e. constructional features, modes of administering a dose
    • A61M5/3159Dose expelling manners
    • A61M5/31593Multi-dose, i.e. individually set dose repeatedly administered from the same medicament reservoir

Abstract

A medication injector apparatus such as an injection pen. The injection pen includes a resettable, cartridge plunger drive assembly including an axially floating nut, a cartridge plunger engaging screw, and a drive clutch movable with the nut and which when rotated causes the screw to screw through the nu t. When a cartridge assembly is mounted to the pen base, the floating nut and drive clutch are shifted proximally such that the drive clutch is in torque transmitting engagement with a rotatable drive member of the pen, such that rotation of that drive member results in drive screw advancement through the nut in the distal direction. When the cartridge assembly is not mounted to t he pen base, the floating nut and drive clutch are biased distally to disengage the drive clutch from torque transmitting engagement with the rotatable driv e member and to thereby allow the drive screw to be reset proximally through t he nut to a position more retracted within the pen base. The injection pen also may include an injection clicker assembly having a collar arranged coaxially on a drive sleeve and which oscillates axially on the drive sleeve that rotates during medication dispensing to provide an audible clicking sound th at indicates injecting use of the pen. The injection pen also may include a doseable quantity identifier that uses a rotational matrix and a sensor for electrically sensing the arrangement of the dose setting mechanism of the pe n, which identifier may be part of a therapeutic dose indicating system that utilizes a cartridge recognizer to recognize a concentration of medication s o as to allow an automatic determination of a therapeutic dose. The injection pen further may include an assembly for selectively rotating a drive sleeve of the pen, which assembly has a dial that rotates out during dose setting and which translates in without rotation during dose injecting.

Claims (61)

1. A resettable, cartridge plunger drive assembly of a dose injecting mechanism of a medication injector apparatus, the apparatus including a reusable base and a cartridge assembly mountable to the base, the base having a rotatable drive member of the dose injecting mechanism within a base housing, the cartridge assembly having a medicine-filled cartridge with a movable plunger at one end and an outlet at the other end, the drive assembly comprising:
a nut keyed to the base housing to be both movable relative thereto between first and second axial positions, and rotatably fixed relative thereto at said first and second axial positions, said nut including an internally threaded opening;
a screw including a plunger-engaging distal end and external threading in threaded engagement with said internally threaded opening of said nut;
a drive clutch connected to said nut to be axially retained and rotatably movable relative thereto, said drive clutch keyed to said screw to be rotatably fixed and axially movable relative thereto;
said nut positioned within the base housing to be axially movable from said first axial position to said second axial position by engagement with the cartridge assembly during mounting of the cartridge assembly to the reusable base, wherein said drive clutch is in torque transmitting engagement with the rotatable drive member when said nut is disposed in said second axial position, whereby rotation of the drive member during operation of the dose injecting mechanism rotates said drive clutch and thereby said screw to produce axial movement of said screw in a distal direction through said nut to thereby advance the plunger-engaging distal end of said screw to force medication from the cartridge outlet; and a biasing element that biases said nut from said second axial position toward said first axial position when the cartridge assembly is not mounted to the reusable base, wherein said drive clutch is disengaged from torque transmitting engagement with the rotatable drive member when said nut is disposed in said first axial position, whereby application of a force in a proximal direction on said plunger-engaging distal end of said screw axially moves said screw in a proximal direction as it screws through said nut to thereby reset said screw.
2. The resettable, cartridge plunger drive assembly of claim 1 wherein said nut is keyed to the base housing by a plurality of radially outwardly extending keys angularly spaced around the periphery of the nut which insert within axially extending grooves defined by the base housing.
3. The resettable, cartridge plunger drive assembly of claim 1 wherein said drive clutch is connected to said nut by at least one radially inwardly projecting rim of said nut which latches a projecting ring portion of said drive clutch.
4. The resettable, cartridge plunger drive assembly of claim 1 wherein said screw extends through a central opening of said drive clutch having at least one inwardly extending key, and wherein said drive clutch is keyed to said screw by said at least one key of said drive clutch inserting within at least one axially extending keyway channel formed in an outer radial periphery of said screw.
5. The resettable, cartridge plunger drive assembly of claim 4 wherein said at least one inwardly extending key includes first and second keys diametrically arranged within the drive clutch central opening, and wherein the at least one keyway channel includes first and second channels located on opposite sides of said screw.
6. The resettable, cartridge plunger drive assembly of claim 1 wherein said biasing element comprises a compression spring having a first end abutting said nut and a second end abutting a shoulder of the housing.
7. The resettable, cartridge plunger drive assembly of claim 1 wherein said nut has a distal surface that directly abuts the cartridge assembly during mounting of the cartridge assembly to the reusable base, said distal surface being axially recessed within the base housing when said nut is located at said first and second axial positions.
8. The resettable, cartridge plunger drive assembly of claim 1 wherein said drive clutch includes axially projecting teeth that mate with complementary teeth on the rotatable drive member.
9. The resettable, cartridge plunger drive assembly of claim 1 wherein a portion of the cartridge assembly which engages said nut to axially move said nut during mounting of the cartridge assembly to the reusable base comprises a rearward end of a cartridge housing element which is sealingly engaged by the movable plunger.
10. A resettable, cartridge plunger drive assembly of a dose injecting mechanism of a medication injector apparatus, the apparatus including a reusable base and a cartridge assembly mountable to the base, the base having a rotatable drive member of the dose injecting mechanism within a base housing, the cartridge assembly having a medicine-filled cartridge with a movable plunger at one end and an outlet at the other end, the drive assembly comprising:
a nut keyed to the base housing to be both movable relative thereto between first and second axial positions, and rotatably fixed relative thereto at said first and second axial positions, said nut including an internally threaded opening;
a screw including a plunger-engaging distal end and external threading in threaded engagement with said internally threaded opening of said nut;
a drive clutch keyed to said screw to be rotatably fixed and axially movable relative thereto;
said nut positioned within the base housing to be axially movable from said first axial position to said second axial position by engagement with the cartridge assembly during mounting of the cartridge assembly to the reusable base;
said drive clutch structured and arranged to be shifted from a location out of torque transmitting engagement with the rotatable drive member to a location in torque transmitting engagement with the rotatable drive member when said nut is moved from said first axial position to said second axial position, wherein when said drive clutch is in torque transmitting engagement with the rotatable drive member, rotation of the drive member during operation of the dose injecting mechanism rotates said drive clutch and thereby said screw to produce axial movement of said screw in a distal direction through said nut to thereby advance the plunger-engaging distal end of said screw to force medication from the cartridge outlet; and a biasing element structured and arranged to bias said drive clutch from said location in torque transmitting engagement with the rotatable drive member to said location out of torque transmitting engagement with the rotatable drive member, and thereby move said nut from said second axial position toward said first axial position, when the cartridge is not mounted to the reusable base, wherein when said drive clutch is out of torque transmitting engagement with the rotatable drive member, application of a force in a proximal direction on said plunger-engaging distal end of said screw axially moves said screw in a proximal direction as it screws through said nut to thereby reset said screw.
11. An injection clicker assembly of a medication injector apparatus, the apparatus including a drive screw advanceable in a distal direction to shift a movable plunger of a cartridge so as to force medication from an outlet of the cartridge, a drive sleeve of a dose injecting mechanism rotatable in a first direction within a housing of the apparatus, the drive sleeve including a distal facing surface and defining a longitudinal bore in which the drive screw extends, and a clutch, connected to the drive screw, that is rotated by engagement with the drive sleeve distal facing surface to thereby rotate and advance the drive screw through a nut within the housing, the injection clicker assembly comprising:
a collar arranged coaxially on the drive sleeve at a location proximal of the distal facing surface of the drive sleeve, said collar connected to the drive sleeve to be axially movable relative thereto and rotatably fixed thereto when the drive sleeve rotates in the first direction, said collar including a plurality of teeth extending in an axial direction and adapted to engage mating teeth of a stop surface one of integrally formed with and non-rotatably connected to a housing of the apparatus;
a biasing element adapted to force said collar axially into meshing engagement with said stop surface; and said collar and said stop surface being complementarily configured such that during rotation of the drive sleeve in the first direction, and due to a returning force applied to said collar by said biasing element, said collar oscillates axially on said drive sleeve as said collar teeth slide over said stop surface teeth to provide an audible clicking sound that indicates injecting use of the apparatus.
12. The injection clicker assembly of claim 11 wherein said biasing element comprises a compression spring arranged coaxially on the drive sleeve and having first and second ends, wherein said first end abuts a radially protruding portion of the drive sleeve, and said second end abuts said collar.
13. The injection clicker assembly of claim 12 wherein said first end of said spring abuts a proximal side of the radially protruding portion of the drive sleeve, and wherein the distal facing surface of the drive sleeve is disposed on a distal side of the radially protruding portion of the drive sleeve.
14. The injection clicker assembly of claim 11 wherein said collar teeth extend distally.
15. The injection clicker assembly of claim 11 wherein said collar is keyed to the drive sleeve to be rotatably fixed thereto, and wherein said teeth of said collar and said stop surface are configured for unidirectional rotation, whereby meshing of the teeth of said collar and said stop surface prevent rotation of the drive sleeve in a direction opposite the first direction.
16. The injection clicker assembly of claim 15 further comprising a retaining ring axially fixed to the drive sleeve and radially projecting to limit axial motion in the distal direction of said collar on the drive sleeve.
17. The injection clicker assembly of claim 16 wherein said retaining ring fits within a circumferential groove of the drive sleeve.
18. A therapeutic dose indicating apparatus for a portable medication injector device which includes an adjustable dose setting mechanism, the portable medicine injector device loaded with a replaceable medicine container, comprising:
a visible display;
a container recognizer that recognizes a concentration of medicine within the container, said container recognizer including an identifier disposed on the container;

a doseable quantity identifier that identifies a volume of medicine selected for delivery by the adjustable dose setting mechanism; and a controller adapted to determine a therapeutic dose based on said recognized concentration and said identified volume and cause the therapeutic dose to be displayed in said visible display.
19. The therapeutic dose indicating apparatus of claim 18 wherein the container comprises a cartridge assembly including a cartridge within an outer housing connectable to a reusable base of the injector device, and wherein said identifier is disposed on said outer housing.
20. The therapeutic dose indicating apparatus of claim 19 wherein said outer housing includes a reduced diameter hub aligned with a length of said cartridge and on which is disposed said identifier, and wherein said hub fits within said reusable base of the injector device.
21. The therapeutic dose indicating apparatus of claim 18 wherein said identifier consists of a single band having a dimensional aspect and a spatial aspect representative of the concentration of medicine.
22. The therapeutic dose indicating apparatus of claim 21 wherein said single band is electrically conductive, wherein said container recognizer comprises a plurality of electrical contacts, and wherein different combinations of said plurality of electrical contacts are circuited together by the single bands of containers filled with different concentrations of medicine.
23. The therapeutic dose indicating apparatus of claim 18 wherein said doseable quantity identifier includes a rotational matrix and a sensor array adapted to identify data included in said matrix, wherein said rotational matrix and said sensor array are respectively mounted on first and second components of said medicine delivery device which rotate relative to each other during adjustment of the dose setting mechanism.
24. The therapeutic dose indicating apparatus of claim 23 wherein said matrix includes a plurality of rows which extend around a circumference of the first component, and a plurality of columns which extend along an axial length of the first component.
25. The therapeutic dose indicating apparatus of claim 24 wherein said plurality of columns comprises twenty-four columns.
26. The therapeutic dose indicating apparatus of claim 24 wherein said sensor array includes a plurality of electrical contacts, each of said contacts aligned with a different row of said matrix, wherein said matrix data is in the form of the presence or absence of an electrically conductive material at intersections of said rows and columns of said matrix, and wherein for different rotational positions of said rotational matrix relative to said sensor array different combinations of said plurality of electrical contacts are circuited together by the matrix data formed by the presence of electrically conductive material.
27. The therapeutic dose indicating apparatus of claim 26 wherein during adjustment of the dose setting mechanism said first component is axially fixed relative to said second component.
28. The therapeutic dose indicating apparatus of claim 26 wherein said sensor array and said rotational matrix are cooperatively configured such that any rotational movement of said sensor array relative to said rotational matrix between adjacent rows at which said matrix data is grounded causes only a single electrical contact to switch its electrical circuitry relationship with said matrix data.
29. The therapeutic dose indicating apparatus of claim 26 wherein all of said electrically conductive material of said matrix data is contiguous.
30. A doseable quantity identifier for a medication injector apparatus having a dose setting mechanism operable to select a volume of medicine to be delivered from a held cartridge, comprising:

a rotational matrix disposed on a first component of the apparatus;
a sensor fox electrically sensing the rotational matrix, said sensor disposed on a second component of the apparatus which experiences rotational motion relative to the first component during operation of the dose setting mechanism;
whereby data of said rotational matrix sensible by said matrix sensor is thereby indicative of an arrangement of the dose setting mechanism;
a controller circuited with said sensor which interprets data of said rotational matrix sensed by said sensor to determine a quantity of medicine to be delivered from the cartridge during injection; and a visible display that displays the quantity of medicine to be delivered as determined by said controller.
31. The doseable quantity identifier of claim 30 wherein said matrix includes a plurality of rows which extend around a circumference of the first component, and a plurality of columns which extend along an axial length of the first component.
32. The doseable quantity identifier of claim 31 wherein said plurality of columns comprises twenty-four columns.
33. The doseable quantity identifier of claim 31 wherein said sensor includes a plurality of electrical contacts, each of said contacts aligned with a different row of said matrix, and wherein said matrix data is in the form of the presence or absence of an electrically conductive material at intersections of said rows and columns of said matrix.
34. The doseable quantity identifier of claim 30 wherein data of said rotational matrix is unique for each settable rotational arrangement of the first component relative to the second component.
35. The doseable quantity identifier of claim 30 wherein said rotational matrix data comprises a gray code coding scheme.
36. The doseable quantity identifier of claim 33 further comprising a redundant electrical contact aligned with the same row of said matrix as one of said plurality of electrical contacts.
37. The doseable quantity identifier of claim 30 wherein said matrix includes a plurality of rows and a plurality of columns, wherein said sensor includes a plurality of electrical contacts, each of said contacts aligned with a different row of said matrix, wherein said matrix data is in the form of the presence or absence of an electrically conductive material at intersections of said rows and columns of said matrix, and wherein said plurality of electrical contacts and said rotational matrix are cooperatively configured such that when the first and second components are relatively rotationally shifted from a first rotational position, a change in matrix data sensed by any single electrical contact does not produce a pattern corresponding to a rotational position that is within a range of rotational positions in either direction away from the first rotational position, said range being inclusively between two and at least three positions.
38. The doseable quantity identifier of claim 37 wherein said at least three positions is six positions.
39. The doseable quantity identifier of claim 30 wherein said matrix includes a plurality of rows and a plurality of columns, wherein said sensor includes a plurality of electrical contacts, each of said contacts aligned with a different row of said matrix, wherein said matrix data is in the form of the presence or absence of an electrically conductive material at intersections of said rows and columns of said matrix, and wherein said plurality of electrical contacts and said rotational matrix are cooperatively configured such that matrix data of each column of said matrix is not unique, and wherein said controller is adapted to identify the correct relative rotational positioning of the first and second components based upon a previous valid positioning thereof and a range of positions adjacent to said previous valid positioning on either side.
40. The doseable quantity identifier of claim 30 wherein said matrix includes a plurality of rows and a plurality of columns, wherein said sensor includes a plurality of electrical contacts, each of said contacts aligned with a different row of said matrix, wherein said matrix data is in the form of the presence or absence of an electrically conductive material at intersections of said rows and columns of said matrix, and wherein said plurality of electrical contacts and said rotational matrix are cooperatively configured such that any relative rotational shifting of the first and second components between adjacent columns at which a logic high or ground input to the matrix data remains constant results in exactly two of said plurality of electrical contacts switching their electrical circuitry relationship with the matrix data.
41. A method of indicating a therapeutic dose to a user of a portable medication injector apparatus loaded with a cartridge of medicine, the medication injector apparatus including a dose setting mechanism operable to select a volume of medicine for delivery, comprising the steps of:
recognizing a concentration of the medicine within the cartridge with a cartridge recognizes of the portable medication injector apparatus;
identifying a selected delivery volume with a doseable quantity identifier of the portable medication injector apparatus;
determining the therapeutic dose with a controller of the portable medication injector apparatus using the recognized concentration and the identified selected delivery volume as input; and displaying the determined therapeutic dose on a display of the portable medication injector apparatus.
42. The method of claim 41 wherein the cartridge recognizes includes a concentration identifier on the cartridge and an identifier sensor in the medication injector apparatus.
43. The method of claim 41 further comprising the step of providing the medication injector apparatus with a set button manually operable by the user to input a concentration value to the controller in the event the cartridge recognizes fails to recognize the concentration of the medicine within the cartridge, and wherein the controller uses the manually input concentration value with the identified selected delivery volume as input in determining the therapeutic dose.
44. A medication injector apparatus comprising:
a housing;
a fluid container mounted to said housing, said fluid container defining a medicine-filled reservoir and including a movable piston at a proximal end of said reservoir;
a needle assembly removably attached to a distal end of said fluid container to have an injection needle of said needle assembly in flow communication with said reservoir;
a drive member advanceable within said housing in a distal direction to move said piston toward said injection needle for forcing medicine from said container;
a dose setting element including a control portion external to said housing and manually rotatable in a first direction to screw said dose setting element from a plunged position to a plungeable position at which said dose setting element projects farther proximally from said housing than at said plunged position;
means, operable by translating without rotation said dose setting element from said plungeable position to said plunged position, for advancing said drive member in said distal direction, said advancing means comprising a drive sleeve and a barrel within said housing that experience relative rotation during at least a portion of a movement of said dose setting element between said plunged position and said plungeable position; and an electronics assembly that displays a dose of medicine to be injected based on a sensing of the relative rotational positions of said barrel and said drive sleeve.
45. The medication injector apparatus of claim 44 wherein said barrel and said drive sleeve translate distally without rotation within said housing from a first axial position to a second axial position when said dose setting element translates without rotation during a segment of its travel from said plungeable position to said plunged position, and wherein said electronics assembly includes a switch that is activated when said barrel and said drive sleeve travel from said first axial position to said second axial position to signal a transition of the apparatus from a dosing mode to an injecting mode.
46. The medication injector apparatus of claim 45 wherein said travel segment of said dose setting element starts at said plungeable position.
47. The medication injector apparatus of claim 45 wherein said drive sleeve is moved from said first axial position toward said second axial position by direct engagement with said dose setting element, wherein said drive sleeve includes an abutment surface, and wherein said barrel includes a surface directly contacted by said drive sleeve abutment surface for moving said barrel from said first axial position toward said second axial position.
48. The medication injector apparatus of claim 47 wherein said barrel surface, directly contacted by said drive sleeve abutment surface comprises a proximal face of a radially inwardly protruding lip of said barrel, wherein a distal face of said lip includes a plurality of splines that engage a splined bulkhead of said housing to prevent barrel rotation when said barrel is disposed in said second axial position.
49. The medication injector apparatus of claim 45 wherein said switch is mounted on a slider element keyed with said barrel to be axially fixed and rotatably movable relative thereto.
50. The medication injector apparatus of claim 49 wherein said slider element includes at least one radially inwardly protruding key that slides within at least one circumferential groove formed in an exterior surface of said barrel.
51. The medication injector apparatus of claim 50 wherein said slider element is keyed with said housing to be rotatably fixed and axially movable relative thereto, and wherein said switch is activated by being closed to complete an electrical circuit by a biasing engagement with a feature of said housing.
52. The medication injector apparatus of claim 44 wherein said advancing means automatically resets said dose setting element for a subsequent dosing when said dose setting element translates without rotation from said plungeable position to said plunged position.
53. The medication injector apparatus of claim 44 wherein said dose setting element is keyed with said barrel within said housing to be axially movable and rotatably fixed relative to said barrel, and wherein said dose setting element includes a threading radially inwardly projecting from an interior surface that engages a threading of said drive sleeve.
54. The medication injector apparatus of claim 53 wherein said barrel and said drive sleeve translate distally without rotation within said housing from a first axial position to a second axial position when said dose setting element translates without rotation during a segment of its travel from said plungeable position to said plunged position, and further comprising means for preventing rotation of said barrel relative to said housing and halting further distal axial motion of said drive sleeve when said barrel and drive sleeve are disposed in said second axial position, whereby axial travel of said dose setting element after said travel segment and toward said plunged position rotates said drive sleeve.
55. The medication injector apparatus of claim 53 wherein said threading of said drive sleeve comprises a slot helically extending around an exterior periphery.
56. A medication injector apparatus comprising:
a housing;
a medicine-filled container mounted to said housing and including a movable piston at one end and an outlet at the other end;
a drive member advanceable within said housing in a distal direction to move said piston toward said outlet for forcing medicine from said container;
a drive sleeve around and operatively connected to said drive member, said drive sleeve rotatable to advance said drive member distally;
a barrel around said drive sleeve and movable in said distal direction within said housing by engagement with said drive sleeve from a first axial position to a second axial position, said barrel being freely rotatable relative to said housing at said first axial position and rotatably fixed relative to said housing at said second axial position;
a dose setting element including a manually rotatable portion external to said housing, said dose setting element keyed with said barrel within said housing to be axially movable and rotatably fixed relative to said barrel, said dose setting element in threaded engagement with said drive sleeve;
said manually rotatable portion being rotatable in a first direction such that said dose setting element rotates and moves proximally along said drive sleeve due to the threaded engagement therebetween, whereby said dose setting element moves from a plunged position to a plungeable position at which said dose setting element projects farther proximally from said housing than at said plunged position; and whereby when said dose setting element is in said plungeable position, application of a force in a distal direction on said dose setting element first translates distally and without rotation said dose setting element and said drive sleeve and said barrel relative to said housing until said barrel shifts from said first axial position to said second axial position, and then, until said dose setting element reaches said plunged position, translates distally and without rotation said dose setting element relative to said housing while thereby rotating without translation said drive sleeve to advance said drive member distally within said housing.
57. The medication injector apparatus of claim 56 wherein said drive sleeve includes an abutment surface, and said barrel includes a surface directly contacted by said drive sleeve abutment surface for moving said barrel from said first axial position toward said second axial position during shifting of said drive sleeve distally within said housing.
58. The medication injector apparatus of claim 56 wherein said barrel surface directly contacted by said drive sleeve abutment surface comprises a proximal face of a radially inwardly protruding lip of said barrel, wherein a distal face of said lip includes a plurality of splines that engage a splined bulkhead of said housing to prevent barrel rotation when said barrel is disposed in said second axial position.
59. The medication injector apparatus of claim 56 wherein said threaded engagement between said dose setting element and said drive sleeve comprises a thread radially inwardly projecting from an interior surface of said dial and which slides along a slot helically extending around an exterior periphery of said drive sleeve.
60. The medication injector apparatus of claim 56 further comprising a biasing member resisting movement of said barrel from said first axial position to said second axial position.
61. The medication injector apparatus of claim 56 further comprising an electronics assembly that displays a dose of medicine to be injected based on a sensing of the relative rotational positions of said barrel and said drive sleeve both during the rotation of said dose setting element which moves said dose setting element from said plunged position to said plungeable position, and during the translation of said dose setting element from said plungeable position to said plunged position.
CA2445511A 2001-05-16 2002-05-08 Medication injector apparatus with drive assembly that facilitates reset Expired - Lifetime CA2445511C (en)

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CA2689020A CA2689020C (en) 2001-05-16 2002-05-08 Medication injector apparatus with drive assembly that facilitates reset

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US29143701P 2001-05-16 2001-05-16
US60/291,437 2001-05-16
US29705101P 2001-06-08 2001-06-08
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US30361301P 2001-07-06 2001-07-06
US60/303,613 2001-07-06
US32419901P 2001-09-21 2001-09-21
US60/324,199 2001-09-21
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