CA2528346C

CA2528346C - Implant for intervertebral disc annular defect

Info

Publication number: CA2528346C
Application number: CA2528346A
Authority: CA
Inventors: Bogomir Gorensek; Gregory H. Lambrecht; Sean Kavanaugh; Robert K. Moore
Original assignee: Intrinsic Therapeutics Inc
Current assignee: Intrinsic Therapeutics Inc
Priority date: 2003-06-20
Filing date: 2004-06-21
Publication date: 2010-02-16
Anticipated expiration: 2024-06-21
Also published as: US7727241B2; AU2004249291A1; CA2528346A1; AU2004249291B2; US20100298837A1; DK1638485T3; EP1638485A4; ES2360907T3; EP1638485A2; KR20060070489A; DE602004031612D1; EP1638485B1; KR100828144B1; WO2004112584A2; ATE499910T1; US20040260305A1; WO2004112584A3; JP2007515988A

Abstract

The present invention relates generally to devices and methods for delivering medical devices, such as implants (100), to desired tissue sites, such as the intervertebral disc (315). In one aspect, an intervertebral disc repair and diagnostic device that is minimally invasive and that provides precise access to the desired site is provided. In some aspects, the device and method are adapted to deliver, position and expand implants that are initially oriented and compressed for minimally invasive, yet precise and effective implantation.

Description

CA 02528346 2009-02-11.

IMPLANT FOR INTERVERTEBRAL DISC ANNULAR DEFECT
Back,suound of the Invention Field of the Invention (0001] The present invention relates generally to devices and methods for delivering implants to an intervertebral disc. Specifically, in some embodinaents, apparatus and methods for delivering implants that are oriented and compressed for minimally invasive, yet precise and effective implaiztation are provided.
Description of the Related Ai-t (0002] Various implants, surgical meshes, patches, barriers, tissue scaffolds and the lilce may be used to treat intervei-tebral discs and are lcnown in the art. Surgical repair meshes are used throughout the body to treat and repair damaged tissue stnictures such as intralinguinal hernias, herniated = discs and to close-iatrogenic holes and incisions as may occur elsewhere. Certain physiological environments present challenges to precise and min;maLly invasive delivery.

[0003] An uitervertebral disc provides a dynamic environment that produces high loads and pressures. Typically, implants designed for this environment, unless used for, temporary purposes, must be capable of enduring such conditions for long periods of time. Also, the difficulty and danger of the implantation procedure itself, due to the proximity of the spiulal cord, limits the size and ease of placenlent of the implant. In light of the iilierent limitations involved with deliveiy of inedical devices to the disc environment, such devices should preferably be delivered precisely with respect to the location of the defect.
Summaiv of the Invention (0004] In one embodiment of the present invention, devices and methods for delivering implants to an intervertebral disc are provided. In a preferred embodiment, delivery methods are designed to prevent or reduce exacerbation of the existing defect or iatrogenic hole. One of slrill in the art will understand that several embodiments of the invention can be used to deliver implants, or otlier medical devices, to sites in the body other than the intezvei-tebral disc. For exainple, several eziibodiments of the invention can be used to deliver medical devices (such as implants) into the heart, bladder, liver, cranium, vertebrae, femur and other bones [0005] In one embodiment, a method of delivering and positioning a medical device (such as an implant) within an intervertebral disc is provided: In one embodiment, the metliod coinprises providing a catmula, an advancer, one or more expanders and an implant. The advancer is at least partially coupled to, slideably engaged to, or housed within the caiuiula. The advancer is coupled to an implaut, or is operable to be coupled to an iniplant. The implant is operable to exhibit a compressed profile along one or more axes. The method fiu-ther coinpiises compressiuig the iiuplant along a first axis, and inserting the cannula into a interverterbral disc. The method further comprises positioning the caunula in the disc such that the implant is positioned beyond the innermost sttrface of the anulus, rotating the cannula or advancer, retracting the cannula, thereby initially expanding the implant, advancing one or more expanders, thereby fin-ther expanding the implant, advancing the caiuiula, thereby substantially completely expand'uig the implant, uncoupling the inlplant from the advancer, and removing the cannula and the advancer froni the disc. In one embodiment, the cannula or advancer is rotated clockwise or counterclockwise to enable the implant to be rotate in a range from about 80 degrees to ..about 120 degrees. Preferably the implant is rotated about 90 degrees. In other=
embodiments, the above steps are performed using a medical device other than an implant. In some embodiments, the medical device (such as an iinplant) is delivered to a site other than the disc. These sites include, but are not limited to, the heart, cranium or femur. In one embodiment, one or more depth stops are coupled to the caiuiula, advancer, or delivered as a separate component. In one embodiment, when the cannula is inserted into the disc, the depth stop is placed at a position adjacent an external surface of an inteivertebral disc and the implant is delivered relative to that position.

[0006] In one embodiment, the step of compressing the implant comprises folding the implant. In other einbodiments, compressing the iunplant comprises folding, deflating, compacting, compressing, closing or condensing the implant, or a combination thereof.

[0007] hl one embodiment, the step of expanding the implant comprises unfolding the iinplant. In other embodiments, expanding the implant comprises unfolding, inflating, enlarging, swelling, or openiuig the implant, or a combination thereo [0008] In one einbodiment, the implant is a ban-ier or patch. Iinplants suitable for iniplantation according to one or more embodiunents of the invention include the implants described in U.S. Patent Nos. 6,425,919, 6,482,235, and 6,508,839.

[0009] In a flrther embodiments, one or more implants are inserted through a defect or iatrogenic hole.

[0010] In one embodiment, a method of delivering a medical device (such as an implant) within an intervertebral disc is provided. In one embodiment, the method comprises providing an implant that is capable of exhibiting a compressed profile along one or more axes, compressing the implant along a first axis, inserting the implant within an intervertebral disc along a second axis and beyond the innermost lamella of an anulus lamella, rotating the iinplant about an axis perpendicular to the second axis;
and causing or allowing the implant to transform fiom a compressed profile to an expanded profile.

[0011] In another embodiment, a method of delivering a medical device (such as an implant) within an inteivertebral disc comprises providing a delivery device having an elongate implant advancer carried within or alongside an elongate sleeve.
In one embodiment, the advancer is releaseably coupled to an implant, wherein the implant is coinpressed within the sleeve at a distal end of the sleeve. The method further comprises advancing the distal end of the sleeve with an intervertebral disc along a first axis, rotating the advancer, releasing the implant from the sleeve thereby decompressing the implant, and releasing the iinplant from the advancer.

[0012] In a further embodiment, a method of delivering a medical device (such as an implant) in an intervertebral disc wherein the disc has a defect or iatrogenic hole forming a void in the anulus of the disc is provided. In one embodiment, the method comprises providing a compressible implant having a first and second axis, compressing an iinplant along a first axis, orienting the iinplant to such that the short axis of the coinpressed iinplant presents a profile the is smaller than the largest dimension of the void, inserting the implant beyond the defect or iatrogenic hole, rotating the implant cloclkwise or counterclockwise about ninety degrees, causing or allowing the implant to expand or unfold, and retracting at least a portion of the iinplant against an inner surface of the anulus.

[0013] In yet another embodiment, a method of delivering a medical device (such as an implant) in an intervertebral disc along an innermost surface of an anulus of the disc is provided. In one einbodiment, the method comprises inserting the implant through and beyond the imlerinost surface of the anulus, retracting the implant toward the imlermost surface of the anulus, and deflecting at least a portion of the implant against the imlermost surface of the anuh.is, thereby causing the implant to advance laterally along said surface.

[0014] In yet another embodiment, a method of delivering a medical device (such as an implant) in an intervertebral disc along an innermost surface of an anulus of the disc is provided. In one embodiment, the method comprises inserting the implant within the disc and beyond the innennost surface of the anulus, retracting the implant toward the inneimost surface of the anulus, aud deflecting at least a portion of the implant against tlie innermost surface of tlle anulus, thereby causing the iunplant to advance laterally along said surface. Iii one einbod'unent, the implant is expanded. In some embodiments, the method further compiises simultaneously retracting and deflecting the implaiit. In sever embodiments, the method further comprises simultaneously retracting and deflecting the implant in a syncluonized maimer. In a preferred embodinient, the method comprises rotating the implant.

[0015] In one embodiment of the invention, a device for delivering u-id positioning an implant within an intervertebral disc is provided. In one embodiment, the device comprises a cmuiula and an advancer. In one embodiment, the cannula has a proxunal end and a distal end, wherein the distal end comprises one or more expanders operable to expand an implant positioned beyond the irnleimost laanella of a disc anulus. In one embodiment, the advancer has a-proximal end and a distal end, wherein the advancer is positioned at least partially within the carniula. The distal end of the advancer coinprises a coupling mechanism, wherein the coupling mechanism is coupled to the advancer and to the implant. In another embodiment, the expanders are not located on the cannula, but instead coupled to the advancer. In one embodiment, the expanders are located on a separate instntnient. In one embodiinent, the device comprises one or more deptll stops.
The depth stop can be coupled to any portion of the caiinitla or advan:cer, or can be independently delivered. liz one embodiment, the depth stop is operable to limit and/or guide travel witlun the intervertebral disc. In a further embodiment, the depth stop is rotatably coupled to the cannula, thereby allowing it to rotate while the depth of the cannula is mauitained.

[0016] In one embodiment, the advancer is advanced through a sheath or other constraining means, and no cannula is used. In anotller enabodinient, tlie advatlcer is coupled to a constraining means at its distal end that is operable to constrain the implant until the implant reaches the desired site (such as a site located beyond the iiuleimost lamella of the anulus) [0016a] In accordance with another illustrative embodiment, there is provided a device for delivering and positioning an implant within an intervertebral disc. The device includes a cannula having a proximal end and a distal end. The distal end includes one or more expanders operable to expand an implant positioned beyond the innermost lamella of a disc annulus. The device further includes a depth stop for limiting or guiding the travel within the intervertebral disc, and an advancer having a proximal end and a distal end.
The advancer is positioned at least partially within the cannula. The distal end of the advancer includes a coupling mechanism. At least a portion of the coupling mechanism is coupled to the advancer and at least a portion of the coupling mechanism is coupled to the implant.
[0016b] In accordance with another illustrative embodiment, there is provided a device for delivering and positioning an implant within an intervertebral disc. The device includes a cannula having a proximal end and a distal end. The distal end includes one or more expanders operable to expand an implant positioned beyond the innermost lamella of a disc annulus. The cannula includes a calibrated measuring surface to display depth correlations.
The device further includes an advancer having a proximal end and a distal end. The advancer is positioned at least partially within the cannula. The distal end of the advancer includes a coupling mechanism. At least a portion of the coupling mechanism is coupled to the advancer and at least a portion of the coupling mechanism is coupled to the implant.
[0016c] Another illustrative embodiment involves the use of a device as disclosed herein for delivering and positioning an implant within an intervertebral disc.
[0016d] Other aspects and features will become apparent to those ordinarily skilled in the art upon review of the following description of specific embodiments of the invention in conjunction with the accompanying figures.

Brief Description of the Drawings [0017] FIGS. 1A-1C show disc anatomy. FIGS. lA and 1B show the general anatomy of a functional spinal unit. FIG. lA is a view of a transverse section of a functional spinal unit. FIG. 1B is a view of a sagittal section. FIG. 1C shows the same functional spine unit with a defect in the anulus, which may have been created iatrogenically, as in the performance of an anulotomy, or may be naturally occurring.
[00181 FIGS. 2A-2D are front views of a delivery device and its elements in accordance with an embodiment of the present invention.
[0019] FIGS. 3A-3E show einbodiinents of a delivery device. FIG. 3A is an isometric view of another delivery device in accordance with an embodiment of the present invention. FIG. 3B is an isometric view of the above delivery device loaded with an iinplant folded in place at the slotted distal end of the camlula. FIG. 3C is an isometric view of the above delivery device loaded with an implant in an unfolded configuration.
FIG. 3D is an isometric partial view of the distal end of a delivery device loaded with a folded iinplant. FIG. 3E is a cross-sectional partial view of the distal end of an unloaded delivery device showing the implant coupling member.
[0020] FIGS. 4A-4B show aspects of the disc. FIG. 4A is a side view of a fiinctional spinal unit showing a defect in the posterior anulus of the disc.
FIG 4B is a side view of a functional spinal unit showing a delivery device inserted within the disc.
[0021] FIGS. 5A-5G illustrate one method of delivering an implant according to one einbodiment of the invention. FIG. 5A is an axial view of the cross-section of an intervertebral disc with a delivery device inserted within the disc.
[0022] FIG. 6 is an axial view of the cross-section of an intervertebral disc showing an implant situated along the posterior of the anulus and implanted relative to a defect.
[0023] FIGS. 7A-7D show aspects of the implant. FIG. 7A shows an implant compressible along two axes which can be used with various embodiments of the invention. FIG. 7B is a top view (as it would be viewed along the superior-inferior axis of a vertebral in its iinplanted orientation) of an iinplant and lateral extensions or stabilizers.
FIG. 7C shows the saine implant folded or compressed in an accordion like manner to facilitate loading into the camlula. FIG. 7D is an isoinetric view of another implant suitable for use with some embodiinents of the invention having a concavity along its length and extensions.
Detailed Description of the Preferred Embodiment [0024] Several embodiments of the invention will be discussed herein through the demonstration of its use in the spine, with particular emphasis on inteivertebral disc treatinent. One of skill in the art will certain understand that several embodiments of the invention can be used to access or treat other sites in the body.

[0025] Figures 1A and 1B show the general anatoiny of a functional spine unit.
In this description and the following claims, the terms `anterior' and `posterior', `superior' and `inferior' are defined by their standard usage in anatomy, e.g., anterior is a direction toward the front (ventral) side of the body or organ, posterior is a direction toward the back (dorsal) side of the body or organ; superior is upward (toward the head) and inferior is lower (toward the feet).
[0026] Figure lA is an axial view along the transverse axis M of a vertebral body with the intervertebral disc 315 superior to the vertebral body. Axis M
shows the anterior (A) and posterior (P) orientation of the functional spine unit within the anatomy.
The intervertebral disc 315 contains the anulus fibrosus (AF) 310 which surrounds a central nucleus pulposus (NP) 320. Also shown in this figure are the left 370 and right 370' transverse spinous processes and the posterior spinous process 380.
[0027] Figure 1B is a sagittal section along sagittal axis N through the midline of two adjacent vertebral bodies 350 (superior) and 350' (inferior).
Intervertebral disc space 355 is formed between the two vertebral bodies and contains intervertebral disc 315, which supports and cushions the vertebral bodies and pennits movement of the two vertebral bodies with respect to each other and other adjacent functional spine units.
[0028] Intervertebral disc 315 is comprised of the outer AF 310, wliich normally surrounds and constrains the NP 320 to be wholly within the borders of the intervertebral disc 'space. Axis M extends between the anterior (A) and posterior (P) of the fixnctional spine unit. The vertebrae also include facet joints 360 and the superior 390 and inferior 390' pedicle that form the neural foramen 395. The facet joints and intervertebral disc translate motion and transfer load between the adjacent vertebral bodies.
This complex biomechanical arrangeinent allows for flexion, extension, lateral bending, coinpression, and can withstand intense axial loading and bending cycles of around a million per year. The disc height can vary from 50% to 200% of its resting value.
[0029] FIG. 1C shows the same fiinctional spine unit with a defect in the anulus, which may have been created iatrogenically, as in the performance of an anulotomy, or may be naturally occurring. Such a defect can be repaired, in one embodiment, using a surgical mesh or therapeutic mesh, or the like. In one embodiment, the mesh ca.n be impregnated or coated with therapeutic agents or drugs to regrow or otherwise stimulate healing or growth or ingrowth as described herein.
[0030] In one embodiment of the invention, a method and device capable of delivering a therapeutic implant in a minimally invasive manner is provided.
In a prefelTed embodiment, delivery provides accurate and precise placement of the implant, while still being minimally invasive. In one embodiment, the implant is placed along a tissue surface in an expanded or manipulated configuration and orientation that differs from the insertion configuration and orientation.
[0031] In several embodiments, methods and apparatuses for delivering surgical meshes, barriers, patches, or the like, for treatment or augmentation of tissues within pathologic spinal discs and other structures are provided. In one embodiment, a dynamic and synergistic delivery method and device that allow for an integrated re-orientation, expansion and delivery of an implant in a confined and limiting enviromnent is provided.
[0032] According to one embodiment, an instnunent designed to assist in the delivery and positioning of a implant within or adjacent to the various tissues generic to intervertebral disc, including the vertebral bodies and their endplates, the anulus fibrosis, the nucleus pulposus, and the surrounding ligaments, is provided.
[0033] One advantage of several embodiments of the invention are particularly advantageous because, in some indications, a practitioner has to deliver an implant or other medical device that has a complicated configuration. For example, some implants have one or more dimensions in their implanted or deployed state that make it difficult or iinpossible to insert due, for exainple, to pliysiological size or geometrical constraints.
Such implants may have a second dimension which is also larger than the allowed dimensions available for insertion. For exainple, the heigllt of the iinplant may be greater than the height of the opening or anulotomy or the height of the space between the adjacent endplates at their . Further, the length of some implants may also be larger than the width anulotomy.
[0034] In one embodiment, an instniment a.nd method that can effectively deliver medical devices to a desired site is provided. The method is particularly advantageous for delivering medical devices having challenging configurations.
In one embodiment, the method comprises first inserting the iinplant rotated relative to the limiting dunension to achieve a diminished or compatible profile and then rotating the iinplant back to the desired orientation and expanded during final positioning. In a preferred einbodiment, this inethod is accomplished using a single instniment.
Other einbodiinents coinprise using two or more compatible instntments.
[0035] In one embodiment of the invention, a delivery device comprising a camlula, a proximal end and a distal end is provided. In one embodiment, the elongated, hollow caiulula or sleeve has a proximal end for handling by a physician and a distal end for inserting within a patient is provided. The distal end of the cannula can be dimensioned to fit within a small anulotomy as might be created by a surgeon or through a naturally occurring hole or lesion in the anulus.
[0036] In a further einbodiment, an implant guide or advancer is cairied within the cannula or sleeve. In one einbodiment, the guide or advancer is releaseably coupled to an implant that may be compressed within the caimula along one or more axes.
In one embodiment, the guide or advancer is axially moveable within the caimula and can rotate depending on the implant used or iinplantation site selected. The cannula functions as a guide for the axial reciprocal moveinent the advancer. As such, in one embodiment, the camiula can, therefore, be provided in the form of an elongate tube having a central lumen for receiving advancer therethrough. Alternatively, the camlula can comprise a nontubular sti-ucture or simply a sleeve or partial restraining member in an embodiment in which the advancer travels concentrically over or alongside it.
[0037] In one einbodiment, a substantially rectangular iinplant is provided.
In several embodiments, the implant is a mesh coinprised -of nitinol, - steel, or polyiner, or a coinbination thereof. In other einbodiment, the implant comprises a seeded or unseeded tissue scaffold, such as collagen or small intestine sub mucosa, and the like.
[0038] In one embodiment, the iinplant can be folded across its long axis, connected to the advancer, and inserted within the sleeve at the distal end of the delivery device. If the fold created along the short axis is larger that the sleeve diameter then one or more slots can be formed at the tip of the sleeve to accept the implant.
Alternatively, the iinplant can be compressed along the second or short axis of the implant so that both dimensions are held compressed within the sleeve. One of skill in the art will understand the implant, if needed, can be coinpressed along any axis in accordance with several einbodiments of the invention. Coinpressing the iinplant (or medical device), as used herein, shall be given its ordinary meaning and shall also include folding, deflating, compacting, compressing and condensing the implant or medical device.
[0039] In one einbodiment, in use, the distal end of the sleeve is inserted into the desired organ or tissue structLire, such as an inteivertebral disc. The implant is loaded into the sleeve such that the fold is at or near the distal end of the sleeve.
Depending on the shape of the insertion site (e.g., a rectangular anulotomy), and its orientation (vertical or horizontal), the iinplant or advancer can be rotated in order to pass through the aperture regardless of the desired implantation orientation. Accordingly, devices according to one or more embodiments of the invention can cause the implant to rotate between around 5 and 150 degrees and preferably between around 60 and 120 degrees. In one embodiment, at least a portion of the delivery device is rotated clockwise or counterclockwise in the range of between about 2 to 170 degrees, preferably between about 50 to 140 degrees, more preferably about 80 to 120 degrees, thereby enabling rotation of the implant.
In one embodiment, the device or the implant is rotated about 90 degrees.
[0040] In one embodiinent, as the sleeve loaded with the compressed implant is inserted medially into the disc, the surgeon may stop inserting when the edges of the folded-over implant pass beyond the corresponding tissue surface against which iinplantation is desired. In this example, the surgeon would stop after passing the anulus or the outer and more narrow gap between the periphery of the adjacent vertebral endplates.
Thereafter, the implant can be rotated about an axis peipendicular to the insertion axis to coiTespond to the desired insertion orientation. Next, the sleeve is retracted relative to the advancer to reveal the folded (and now unrestrained or actively coinpressed) implant.
Depending on the orientation of the iinplant within the sleeve (after the rotation step), the implant will expand inferiorly and superiorly with respect to the endplates or laterally to the left and right along the anulus. In one embodiment, as the implant unfolds due to its inherent resilience, or by a force imparted by the coupling member or cannula, or by active manipulation by the physician, the advancer is then retracted such that the folded part of the implant is pulled posteriorly in the direction of the posterior anulus and the sides or extensions of the implant advance laterally or travel along the anulus surface.
When the action of the advancer causes the implant to be fully retracted flat along the tissue surface or is otllerwise in its fully expanded position then the surgeon may detach the iinplant from the advancer.
[0041] One of ordinary skill in the art will understand the kinematics, order, relative position, and orientation of the implant, sleeve, and advancer can be reversed or altered to achieve similar or equivalent results for a given implantation according to several embodiments to the invention. For example, in one embodiment, the advancer can be used to extrude the implant out from the sleeve. In another einbodiment, the sleeve can be retracted relative to the advancer. In a ftirtller einbodiment, the advancer can be retracted to pull the implant posteriorly and along the posterior anulus or altenlatively, the wllole device (including the sleeve or cannula and advancer) can be pulled back. Both the advancer and the sleeve independently or the device itself can be used to rotate the implant.
In one embodiment, at least a potion of the device remains stationary while one or more of its elements are manipulated. In another einbodiment the delivery device is simplified with the use of a constraining member used in place of the sleeve to hold the implant in a compressed state at the distal end of the advancer. For example a suture, clamp, ring, band, pincher, or an adhesive could be used to constrain the implant and then the advancer could still server to advance the iinplant within the disc and rotate it into position.
[0042] In several einbodiments, parts of the device can serve different purposes during steps of the implantation. In one embodiment, the sleeve can constrain and then release the folded or compressed implant and later, when the implant is released and in a slightly expanded state (larger that the profile of the cannula opening or tip), the cannula can be advanced (or the advancer can be retracted) such that the camlula or sleeve tip contacts the inside surface of the folded sides of the iinplant and forces them to open.
Accordingly, in one embodiment, the retracting step involving posterior movement of the midsection of the implant and lateral movement of the sides of the implant along the anulus surface caused by the opposing force of the anulus causing lateral deflection may be urmecessary since the opposing and synchronized action and relative motion of the advancer and carmula tip effectively act like a lever and itilcrtun to open;
expand or unfold the iinplant. In one embodiment, the connector at the fold or hinge of the implant acts like a fulcrum and the distal tips of the cannula act like levers to push the fold flat and open the iinplant. This alternative or coinplimentary step or method of opening may be particularly useftil in expanding the implant proximal to a large defect of wealcened portion of the anulus since such tissue might not offer a solid deflection surface for the opposing ends of the implant to advance along.
[0043] Figures 2A-2D show one embodiment of the invention. A delivery device 10 is shown having an elongate cannula having a proximal end 1 and distal end 2.
The cannula 15 has a distal end tip 20 or ends 20, 20' fonned by a slot 21 cut into its distal end 2 for accepting and constraiiiing a coinpressed iinplant 100. Also shown are the cannula finger handles 5, 5', advancer 30, advancer ring handle 25 at the proximal end 1 and implant/advancer coupling member 35 at the distal end 2 of the device.
[0044] In one embodiment, a coupling member 35 is used. The coupling member 35 is any device or mechanisin that is capable of attaching or comlecting the implant in reversible maiuler. Coupling members include, but are not limited to, sutures, snaps, locks, lynch pins or the like, levers and slots, or any active or passive linking mechanism known in the art that would pennit a surgeon to disengage the implant at the desired point of the procedure. In one embodiment, one or more coupling members are used. In one einbodiment, two coupling members are used to comlect the implant.

[0045] In one embodiment, the device 10 is designed to be operated by one hand, e.g., utilizing the thumb, index, and ring fingers to position the device 10 and advance and retract the advancer 30. However, one slcilled in the art will understand that any of a variety of proximal handpieces can alternatively be used, including, but not liunited to, triggers, slider switches, rotatable Irnobs or other aettiators to advance and retract the advancer 30.
[0046] In one embodiment, the delivery device 10 can be mamLfactured in accordance with any of a variety of techniques well lcnown in the inedical device a-ts. In one embodiment, the cannula 15 comprises a metal tube such as stainless steel or other medical grade metal. Alternatively, the device 10 can comprise a polymeric extrusion, such as high density polyethylene, PTFE, PEEK, PEBAX, or others well lcnown in the medical device arts.
[0047] In a preferred embodiment, the axial length of the delivery device 10 is sufficient to reach the desired treatment site from a percutaneous or small incision access through- the slan In one embodiment, the length of the delivery device 10 is within the range of about 10 centimeters to about 30 centimeters with a length from a proxinzal end to distal end within the range of about 10 to about 20 centimeters contemplated for most posterior lateral access pathways. The length can be varied depending upon the intended access pathway and patient size.
[0048] In one embodiment, tlie outside diameter of the deliveiy device 10, and the distal end of the cannula 15, is no greater than necessary to accomplish the intended fiuictions disclosed herein. In one embodinient, outside diameters of less than about one centimeter.are preferred. In preferred embodixnents of the present invention, the cannula 15 has an outside diameter of no greater than approximately 5 milliineters. -[0049] An exemplary embodiment having additional features is presented in Figures 3A-3E. Figure 3A is an isometric view of an iniplant delivery device 200 having a proximal end 1 for manipulatiuig by a surgeon and a distal end for inserting with a patient.
In one embodiment, an implant advancer or guide 130 having a handle 125 located at the proximal end 1 of the device 200 and an hmplant coupling member 135 extending to the distal end 2 of the device 220 is provided. The advancer 130 is slideably housed within a caiuzula 115 which has a camlula handle 105 for positioning and controlling the cannula.
[0050] The device, in one eznbodiment, also includes a distal depth stop 150 feature that provides a limit and guide to the anterior/posterior positioning of the iniplant during implantation and in the final positioning of the inlplant. The depth stop 150 and 150' il is carried by the cannula 115 and can be adjusted to rest along certain points of its length by manipulating the depth stop adjustment member 155 and holding the depth stop handle 160. A calibrated measuring surface 156 can be etched onto to the cannula or attached separately to the cannula as a sleeve to display depth correlations.
Alternatively, non adjustable depth stops in a variety of lengths can be included as a kit and the precise depth stop for a given procedure can be selected preoperatively. In one embodiment, the depth stop 150 can be coupled to the carmula such that free rotation of the camlula 115 and advancer 130 are possible while maintaining the desired depth of the distal tip of the device.
[0051] In a further embodiment, to assist opening or expanding the implant, an iinplant expander 170 having a wedge surface(s) 175, 175' at its distal end an expander handle 140 attached at its proximal end is carried within the camzula 115 and over or along each side of the advancer 130. One or more expanders can be coupled to the camlula or the advancer. In one embodiment, a separate instrument comprising one or more expanders at its distal end is passed through the camiula.
[0052] In Figure 3B, a delivery device according to one einbodiment of the invention is shown loaded with a compressed implant 100 at the distal end 2 of the ,device 200. As shown, in one embodiment, the rectangular implant 100 is folded over itself across its longs axis and fitted within a slot of the cannula fonned by the slotted ends of the cannula 120 and 120'. In an altenlative embodiment, the cannula could be straight (e.g., no slot fonnation) and the iinplant could also be coinpressed along its second or short axis. Figure 3C shows the device coupled to an expanded or unfolded implant 100.
[0053] Figure 3D shows an enlarged isometric view of the distal end of the device 200 loaded with an implant 100 between slotted end tips or tongs 120, 120' of the caimula 115. The opposing distal ends of the depth stop 150, 150' are shown as forked protrusions adjacent the caiulula 115. In one embodiment, two depth stops are provided.
In another embodiment, one or more depth stops are provided. In an alternative einbodiment, an entire circumferential stop surface can be used.
[0054] Figure 3E shows the cross-section of the distal end of the device 200 including the expanders 175, 175' and implant/advancer coupling member 135. hi one embodiinent, the coupling member is a flexible "T-bar" attached lengthwise to the advancer 130 and fits into slots in the implant surface (not shown).
Alternatively, active and passive coupling means described above can also be used. In one embodiment, when the expanded implant is retracted against the tip of the cannula 120 and/or the anulus surface (which is shown oversized in comparison to the mouth of the cannula or insertion site), furtller retraction of the advancer or the device its causes the coupling member to slip out of the slots (not shown) in the implant. Also shown are radio opaque indicators 150, 150' coupled to the depth stop 150, 150' which can be used in detennining device placement during radiographic iinaging. For example, portions of the device can be aligned wit11 anatomical structures or the handles or other projections of the device can be oriented to correspond to the implants orientation. One or more radio opaque marlcers can be used in one embodiment of the invention. One of skill in the art will understand that other indicators or markers can also be used. Turning to Figures 4A and 4B, a side view of a functional spinal unit is shown with a defect 300 in the anulus 310 (see e.g., Figs. lA-1C
for vertebral anatomy) and the device 200 inserted in the defect. In one embodiment, a posterior lateral approach that can involve a laminotomy or inodification of the posterior elements of the adj acent vertebral bodies is used. In a further embodiment, other approaches can be used, including, but not limited to, anterior (e.g., through the abdomen or neclc), lateral (e.g., transpsoas), or inferior (e.g., trans-sacral) approaches.
[0055] The series presented in Figures 5A through 5G depict a sequence for delivering a generally elongate rectangular mesh implant according to an embodiment of the method. The defect 300 or box or slit anulotoiny is rectangular in shape having a lateral (or width.) dimension greater than its vertical dimension. Moreover, the vertical dimension may also be liinited by the relative location of the endplates at the time of procedure limiting the height of a deliverable iinplant. In one embodiment, the iinplant 200 is oversized to cover the defect 300 and to function as a barrier situated against the anulus 310 along its imlermost lamella.
[0056] Figure 5A is an axial view of a cross-section of the disc showing the implant 100 folded along its long axis and connected to the advancer 130 (not shown) and inserted within the distal end tips or tongs 120 of the cannula 115. Here, the fold created along the short axis is larger that the caiulula 115 diaineter so a slot is fornned at the tip of the cannula 115 fonned by opposing tips 120, (120' not shown). This aiTangement perinits the distal end of the device 2 loaded with the iinplant to be advanced within and then beyond the defect 300 and the anulus 310 as shown in figure 5B. Here the depth stop 150, 150', 150" is shown as three protrusions tllough more or less can be used. In this delivery application, portions of the deptli stop 150 can be placed against the anulus or one or both of the adjacent vertebral bodies. In other embodiments, the depth stop 150 can be placed on, abut or engage the exterior of an organ, such as the heart, a bone such as cranium, femur, or vertebral body. In one embodiment, the implant is designed to have a preferred region of final placement in terms of its positioning toward the anterior or posterior of the disc (anterior being defined as the direction toward the front of the patient and posterior being defined as the direction toward the back of the patient) in front of the defect. The surgeon may also want to place the implant and have the delivery device provide a limit or guide to the distance toward the anterior of the disc in order to prevent damage to the anterior anulus or damage to anatomy anterior of the disc such as the aorta.
Similarly, the surgeon may want to place the implant in a position that is not too far posterior within the disc to prevent dainage to the posterior anulus or anatomy posterior to the disc such as the spinal cord and its dura mater or the posterior longitudinal ligament.
[0057] Figure 5C shows the next step in the aforementioned method wherein the cannula 115 is rotated 90 degrees (after clearing the anulus). Figure 5D
shows the implant already unfolding or otherwise changing its transverse profile. In one embodiment, as shown, the gap between the opposing ends of the implant 100 is increasing as is the angle of the fold created at the implant/advancer coupling member 135. As discussed earlier this initial unfolding can be the product of a variety of factors including the inherent resiliency of the implant 100 or the coupling member 135.
[0058] FIG. 5E shows the advanceinent of wedge-tipped expanders 175 which can aid or replace the initial unfolding step described above. The expanders 175, in one embodiment, are wedge-tipped. In other embodiinents, the expanders can be shaped in any form that permit sufficient contact with the implant to lever it open or otherwise reconfigure it, including but not limited to flat or rounded shapes.
Additionally, other embodiments may include expanders coinprising balloons, springs, elastic members, or mechanical liiikages adapted to expand or reconfigure the implant [0059] Figures 5F shows the advancement of the cannula tip 120, 120' to assist the expanders in opening the implant 100. In one einbodiment, advancer 130, expander 175, and iinplant 100 can be retracted against the distal end of cannula 120 and implant 100. Force between cannula tip 120 and implant 100 acts to expand iinplant 100 while minimizing forces between implant 100 and the anular wall. This retraction of implant 100, advancer 130, and expander 175 can be done at a different rates or snychronized or to different extents relative to the retraction of cannula 120 to generate this force and/or open implant 100 to a greater or lesser extent during retraction of implant 100. In one embodiment, this opening step is particularly advantageous in instances where the tissue surface upon which the iinplant is to be positioned in weakened and would otherwise provide a poor deflection surface or if the defect is large such as would allow the implant to be pulled back through the defect instead.
[0060] Figure 5G show the final steps of delivery, in one embodiment, wherein the iinplant 100 is pulled towards the posterior of the anulus 310 as the ends of the implant 100 are deflected and advanced laterally along its inner surface. This posterior travel can be caused when the advancer 130, caiuiula 120, and expander 175 are retracted in unison. At this point the coupling ineinber 135 is disengaged from the implant 100 and the device is removed from the patient. Note that, in one embodiment that substantially throughout the procedure the depth stop 150 maintains relative position so that the surgeon is certain of the placement of the device along the anulus surface. The retraction of the various elements of the system can be coordinated relative to depth stop 150 to minimize forces on surrounding tissues or optimize expansion or position of implant 100 relative to defect 300. Figure 6 shows a fully implanted device 100 (this implant being sized to cover the entire posterior anulus) and the blocked-off defect 300.
[0061] In several embodiments, relatively simple rectangular meshes or -patches are provided for implantation. Iii other embodiinents, more coiuplex devices can be used, including, but not limited to stents, grafts, arterial septal defect closure devices and the like. Figure 7A shows an elongated iinplant 200 with two vertical extensions 202, 204 that can be oriented, folded, and expanded according to the teachings of various embodiments of the invention. Figure 7B shows an implant with lateral extensions 204, 204' as might be used to cover the posterior and lateral walls of an anulus.
FIG. 7C shows the iiuplant 200 exhibiting inultiple folds along its long axis to conlpress its delivery profile. Finally, FIG. 7D presents a concave elongate member that has lateral extensions 204, 204' and midline lateral extensions 206, 206'. This design also perinits folding and coinpression along one or more axes and can be delivered according to the teachings herein.
[0062] As part of an implantation procedure according to one embodiment of the invention, active and passive systems can be incorporated into the delivery devices or the iinplants to aid the in preparation of the delivery site or in manipulating the iinplant.
For instance, in one embodiment, a gas, liquid and/or solid component can be added to the implant during positioning or after positioning to further reshape the implant or adjust its size. hi some embodiments, the implant comprises one or more pharmaceutical agents.
The phannaceutical agent can facilitate pain reduction or inhibition of scarring, and can include genetically active growth or healing factors. In a further embodiment, h.ibrication is provided to reduce friction as the implant exits the delivery device. One or more pharmaceutical agents can also be provided by or through the cannula or advancer. In yet another embodiment, materials that aid in the visualization of the implant are provided, including, but not limited to, material for radio opaque location through a radiograph.
Visual marlcers can be located on the implant and/or the delivery device.
[0063] In one embodiment, the implant can be anchored to adjacent or nearby tissue and an anchoring mechanism, such as a stapler, can be incorporated into the delivery device. In another embodiment, a mechanism for activating an anchoring mechanism can be contained within the implant itself. Heat, energy delivery from the electromagnetic spectrum, or the removal of heat (cllilling or freezing) can be employed before, after or dtiring the implant deployment to aid in positioning, function of the implant, or related disc or spine treatments such as the vaporization of unwanted tissue, the deadening of pain receptors, and the removal of bone or scar tissue. In one embodiment, means for adjusting the teinperature of stu-rounding tissue is cotipled to or integral with the delivery device. In another embodiment, means for adjusting temperature is an instruinent that is separate from the delivery device.
[0064] In some embodiments, a delivery device coinprises one or more axially extending lumens, for placing the proximal end of the device in fluid communication with the distal end, for any of a variety of purposes. For example, one or more lumens can extend through the advancer 130. Alternatively or in addition, the outside diameter the advancer can be dimensioned smaller than the inside diameter of the delivery cannula 115 to create an amlular space as is well understood in the catheter arts. A first luinen can be utilized for introduction of radiopaque dye to facilitate visualization of the progress of the implant 100 and or distal end 2 of the device 200 during the procedure. The first lumen or second lumen can be utilized to introduce any of a variety of media. In one embodiment, one or more luinens are used to deliver saline solution. In another embodiment, one or more lumens are used to deliver phannaceutical agents, including but not limited to, anti-inflainmatory agents, steroids, growth factors (such as TNf-a antagonists), antibiotics, vasodilators, vasoconstrictors, and ittnctional proteins and enzyines (such as chymopapain). In one einbodiment, one or more lumens is used to aspirate material, such as biological fluids or nucleus pulposus. In another embodiment, one or more lumens is used to introduce nucleus augmentation material, or other biological or biocoinpatible material, before, during or at the end of the procedure. In several embodiments, one or more lumens are used to deliver fluid, or other material, to a site to ,t aid in heating or cooling the site tissue.
[0065] While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in fonn and details may be made therein without departing from the scope of the invention encompassed by the appended claims. In addition, one of skill in the art will understand that the steps recited in some einbodiinents need not be performed sequentially or in the order disclosed.

Claims

THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:

1. A device for delivering and positioning an implant within an intervertebral disc comprising:
a cannula having a proximal end and a distal end, wherein said distal end comprises one or more expanders operable to expand an implant positioned beyond the innermost lamella of a disc annulus;
a depth stop for limiting or guiding the travel within the intervertebral disc; and an advancer having a proximal end and a distal end, wherein said advancer is positioned at least partially within the cannula; and wherein the distal end of said advancer comprises a coupling mechanism, wherein at least a portion of said coupling mechanism is coupled to the advancer and wherein at least a portion of said coupling mechanism is coupled to the implant.

2. The device of claim 1, wherein the depth stop is rotatably coupled to the cannula thereby allowing it to rotate while the depth of the cannula is maintained.

3. A device according to any one of claims 1 to 2, wherein the implant is a barrier or patch.

4. A device according to any one of claims 1 to 3, wherein the implant is initially provided in a folded configuration.

5. A device according to any one of claims 1 to 4, wherein said one or more expanders are operable to unfold the implant.

6. A device according to any one of claims 1 to 5, wherein said device is configured to insert the implant through a defect or iatrogenic hole in the disc.

7. A device according to any one of claims 1 to 6, wherein said device is configured to simultaneously retract and deflect the implant.

8. A device according to any one of claims 1 to 7, wherein the coupling mechanism comprises a constraining means operable to constrain the implant until the implant reaches the desired site.

9. A device according to any one of claims 1 to 8, wherein said device is preloaded with the implant.

10. A device according to any one of claims 1 to 9, wherein said device has a length of about 10 cm to about 30 cm.

11. A device according to any one of claims 1 to 10, wherein said cannula has an outside diameter of no greater than about 5 millimeters.

12. A device according to any one of claims 1 to 11, further comprising one or more axially extending lumens for placing the proximal end of the device in fluid communication with the distal end.

13. The device of any one of claims 1 to 12, wherein said coupling mechanism is selected from the group consisting of one or more of the following: snaps, locks, lynch pins, levers and slots.

14. The device of any one of claims 1 to 13, wherein said device comprises an actuator for advancing or retracting the advancer.

15. The device of claim 14, wherein said actuator is selected from the group consisting of one or more of the following: triggers, slider switches, rotatable knobs or other actuators to advance and retract the advancer.

16. The device of any one of claims 1 to 15, wherein said cannula is constructed of a material selected from the group consisting of one or more of the following:
stainless steel, polyethylene, PTFE, PEEK, and PEBAX.

17. The device of any one of claims 1 to 16, wherein said cannula comprises a cannula handle for positioning and controlling the cannula.

18. The device of any one of claims 1 to 17, wherein said cannula comprises a calibrated measuring surface to display depth correlations.

19. A device for delivering and positioning an implant within an intervertebral disc comprising:
a cannula having a proximal end and a distal end, wherein said distal end comprises one or more expanders operable to expand an implant positioned beyond the innermost lamella of a disc annulus;
wherein said cannula comprises a calibrated measuring surface to display depth correlations; and an advancer having a proximal end and a distal end, wherein said advancer is positioned at least partially within the cannula; and wherein the distal end of said advancer comprises a coupling mechanism, wherein at least a portion of said coupling mechanism is coupled to the advancer and wherein at least a portion of said coupling mechanism is coupled to the implant.

20. The use of the device of any one of claims 1 to 19 for delivering and positioning an implant within an intervertebral disc.