CA2564299A1 - Process and apparatus for manufacture of fertilizer from manure and sewage - Google Patents

Process and apparatus for manufacture of fertilizer from manure and sewage Download PDF

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Publication number
CA2564299A1
CA2564299A1 CA 2564299 CA2564299A CA2564299A1 CA 2564299 A1 CA2564299 A1 CA 2564299A1 CA 2564299 CA2564299 CA 2564299 CA 2564299 A CA2564299 A CA 2564299A CA 2564299 A1 CA2564299 A1 CA 2564299A1
Authority
CA
Canada
Prior art keywords
manure
gas turbine
gases
dryer vessel
air intake
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA 2564299
Other languages
French (fr)
Other versions
CA2564299C (en
Inventor
Christianne Carin
Brian N. Gorbell (Deceased)
Alvin W. Fedkenheuer
John S. Jonasson
Alexander Starosud
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Earthrenew Organics Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA 2564299 priority Critical patent/CA2564299C/en
Publication of CA2564299A1 publication Critical patent/CA2564299A1/en
Application granted granted Critical
Publication of CA2564299C publication Critical patent/CA2564299C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F3/00—Fertilisers from human or animal excrements, e.g. manure
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/60—Heating or cooling during the treatment
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F7/00—Fertilisers from waste water, sewage sludge, sea slime, ooze or similar masses
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/80—Soil conditioners
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00—Fertilisers characterised by their form
    • C05G5/10—Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12—Granules or flakes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas- turbine plants for special use
    • F02C6/18—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas- turbine plants for special use using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B19/00—Machines or apparatus for drying solid materials or objects not covered by groups F26B9/00 - F26B17/00
    • F26B19/005—Self-contained mobile devices, e.g. for agricultural produce
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/001—Heating arrangements using waste heat
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00—Heating arrangements
    • F26B23/02—Heating arrangements using combustion heating
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/18—Sludges, e.g. sewage, waste, industrial processes, cooling towers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00—Technologies for the production of fuel of non-fossil origin
    • Y02E50/10—Biofuels, e.g. bio-diesel
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/141—Feedstock
    • Y02P20/145—Feedstock the feedstock being materials of biological origin
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00—Technologies for wastewater treatment
    • Y02W10/30—Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

This invention discloses systems and methods for conversion of manure to novel fertilizer and/or soil builder products useful as input for organic farming operations. The equipment systems comprise a gas turbine generator unit (preferred heat source), a dryer vessel and a processing unit, wherein the connection between the gas turbine and the dryer vessel directs substantially all the gas turbine exhaust into the dryer vessel and substantially precludes the introduction of air into the dryer vessel. The dryer vessel receives the manure for contact with the turbine exhaust gases to convert the manure to a dry material, which is passed to the processing unit where it is formed into granules, pellets or other desired form for the final dry fertilizer product. The method comprises drying, heating and converting the manure to form novel self binding fertilizer and soil builder type products for organic farming and other uses.

Claims (8)

1. An apparatus for processing animal gases comprising:
a gas turbine having a combustion air intake; and an animal shelter having ventilation air exhaust from the shelter, wherein the combustion air intake is adapted to receive at least a portion of the ventilation air exhausted from the shelter.
2. An apparatus according to claim 1, wherein the combustion air intake is connected to the animal shelter by a connector adapted to direct at least a portion of the exhausted ventilation air into the combustion air intake.
3. An apparatus according to claim 2, wherein the gas turbine comprises a gas turbine generator.
4. An apparatus according to claim 3, wherein the exhaust of the gas turbine is connected to a dryer vessel adapted for receiving manure feedstock.
5. A method of making a fertilizer or soil builder product comprising:
producing hot combustion exhaust gases from a gas turbine, oil or gas burner or reciprocating engine;
directing ventilation air from an animal shelter into the combustion air intake of the turbine, burner or engine; and contacting the hot combustion exhaust gases with a manure feedstock.
6. A method according to claim S, comprising contacting the exhaust gases with the manure feedstock in an enclosed system adapted to substantially prevent significant oxidation of the manure feedstock.
7. A method for reducing greenhouse gas emissions from an animal feeding, municipal sewage or manure bioconversion operation comprising:
enclosing at least a portion of the operation that produces greenhouse gases to contain the gases;
directing at least a portion of the gases to a combustion air intake of a gas turbine, oil or gas burner or a reciprocating engine;
directing at least a portion of the exhaust gases from the turbine, burner or engine to a dryer vessel for drying or treating a manure feedstock.
8. A method according to claim 7, wherein the operation enclosed is an animal feeding barn.
CA 2564299 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage Expired - Fee Related CA2564299C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA 2564299 CA2564299C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US10/894,645 US7024796B2 (en) 2004-07-19 2004-07-19 Process and apparatus for manufacture of fertilizer products from manure and sewage
US10/894,645 2004-07-19
CA 2564299 CA2564299C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage
CA 2534691 CA2534691C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CA 2534691 Division CA2534691C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage

Publications (2)

Publication Number Publication Date
CA2564299A1 true CA2564299A1 (en) 2006-01-19
CA2564299C CA2564299C (en) 2010-04-13

Family

ID=35597895

Family Applications (4)

Application Number Title Priority Date Filing Date
CA002629365A Expired - Fee Related CA2629365C (en) 2004-07-19 2004-08-06 Process and apparatus for manufacture of fertilizer from manure and sewage
CA002676414A Abandoned CA2676414A1 (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage
CA 2564299 Expired - Fee Related CA2564299C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage
CA 2534691 Expired - Fee Related CA2534691C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage

Family Applications Before (2)

Application Number Title Priority Date Filing Date
CA002629365A Expired - Fee Related CA2629365C (en) 2004-07-19 2004-08-06 Process and apparatus for manufacture of fertilizer from manure and sewage
CA002676414A Abandoned CA2676414A1 (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage

Family Applications After (1)

Application Number Title Priority Date Filing Date
CA 2534691 Expired - Fee Related CA2534691C (en) 2004-07-19 2005-07-18 Process and apparatus for manufacture of fertilizer from manure and sewage

Country Status (16)

Country Link
US (7) US7024796B2 (en)
EP (1) EP1794522A1 (en)
JP (1) JP2008509871A (en)
KR (1) KR20070063502A (en)
CN (1) CN101036030B (en)
AU (2) AU2005274772A1 (en)
BR (1) BRPI0513469A (en)
CA (4) CA2629365C (en)
DE (1) DE112005001722T5 (en)
ES (1) ES2341196B1 (en)
GB (1) GB2437802B (en)
HK (1) HK1110375A1 (en)
IL (1) IL180774A0 (en)
MX (1) MX2007000799A (en)
WO (1) WO2006020253A1 (en)
ZA (1) ZA200701439B (en)

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