CA2780020A1 - Method for production of insulating glass filled with a gas other than air - Google Patents

Method for production of insulating glass filled with a gas other than air Download PDF

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Publication number
CA2780020A1
CA2780020A1 CA2780020A CA2780020A CA2780020A1 CA 2780020 A1 CA2780020 A1 CA 2780020A1 CA 2780020 A CA2780020 A CA 2780020A CA 2780020 A CA2780020 A CA 2780020A CA 2780020 A1 CA2780020 A1 CA 2780020A1
Authority
CA
Canada
Prior art keywords
spacer
glass
gas
distance means
cement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA2780020A
Other languages
French (fr)
Inventor
Leopold Mader
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inova Lisec Technologiezentrum GmbH
Original Assignee
Inova Lisec Technologiezentrum GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inova Lisec Technologiezentrum GmbH filed Critical Inova Lisec Technologiezentrum GmbH
Publication of CA2780020A1 publication Critical patent/CA2780020A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/677Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
    • E06B3/6775Evacuating or filling the gap during assembly

Abstract

In order to fill insulating glass with a gas that is different from air, a free space (15) between the spacer (5) and the glass pane (3) for the inlet of gas into the interior (7) of the insulating glass is ensured by providing distancing means, for example in the form of protrusions (13) of the adhesive strand (11), in the region of the adhesive strand (11) that is applied on the inner face of the glass pane (3) or a lateral surface of the spacer (5). Said protrusions (13) are pressed into the adhesive strand (11) when the pane packet consisting of (at least) two glass panes (3) with a spacer (5) joined therebetween is pressed into an insulating glass blank (1), whereupon the insulating glass blank (1) is fed to a sealing station for sealing.

Description

METHOD FOR PRODUCTION OF INSULATING GLASS
FILLED WITH A GAS OTHER THAN AIR

The invention relates to a method for filling insulating glass with a gas other than air (heavy gas, for example sulfur hexafluoride, a rare gas, or mixtures of air with different gases).
Various methods for the filling of insulating glass with heavy gas are known in the prior art. Examples are the methods and devices that are shown and described in AT 368 985 B (= DE 3139 856 A and US 4,369,84 A), EP 0 324 333 A5 AT 399 500 B, AT 408 and AT 409 128 B.
In the known methods for filling insulating glass with a gas other than air, it is problematical that at least in the region through which the gas is to be added to the interior of the insulating glass, where therefore gas exchange is to take place, there must be a space between the spacer and at least one of the glass panes. In practice, this is often achieved such that a glass pane is held in the gas-filling device at a distance from the surface of the spacer facing it by its being sucked onto a negatively-pressurized plate of the gas-filling device and being held by it.
The object of the invention is to devise a method with which the distance between at least one of the glass panes and the spacer can be achieved without a glass pane being sucked onto a plate of a gas-filling device and thus having to be held at a distance from the spacer.
This object is achieved according to the invention with a method that has the features of Claim 1.
Preferred and advantageous configurations of the invention are the subject matter of the dependent claims.
Since, in the method according to the invention in the region of the spacer, there are distance means that are active only during the gas-filling process and that ensure the space between the spacer and the surface of the glass pane facing it during the filling process, it is no longer necessary to keep the glass pane at a distance from the spacer by its being held by a suction plate.

The distance means can be arranged distributed over the entire length of the spacer, or only in one region of the spacer, specifically in the region in which there should be an opening via which the interior space of the insulating glass is to be filled with gas.
The distance means can be elevations (projections) in the cement strand that is used to cement the glass pane to the spacer. These elevations in regions can be thickenings of the cement strand or else distance means that are placed on the cement strand and that can be pressed into it. If the spacers consist of thermoplastic or elastoplastic material, the distance means can be pressed into the spacer.
Alternatively, it can be provided that the distance means are distance means that are placed on the edge of the glass pane and that are fixed there by clamping.
These distance means are removed again after the filling process, yet before the pressing of the insulating glass.
If distance means (clips) placed on the edge of the glass pane are located outside of the cement (butyl rubber) strand, i.e., touch only the region of the spacer that is not occupied by cement, they can also remain in place after the pressing of the insulating glass, and it is sufficient if the distance means are removed before the sealing of the insulating glass (filling of the edge joint with sealing mass).
The method according to the invention is suitable not only for double-pane insulating glass, but also for triple-pane and multi-pane insulating glass, the cement strand being applied either to the spacer surfaces facing the outer glass panes and/or the inside of the glass panes.
Here, distance means can also be elevations in the cement strand, distance blocks (plugs) placed on them, or else clips, as described above, or else distance means that can be pressed into the spacer (made of plastic).
When there are distance means in the region of the cement strand, i.e., elevations thereof or plugs seated on them, it is advantageous if the distance means have a dimension such that they are pressed in the cement strand when the insulating glass is pressed after the gas-filling process so that the cement strand can perform its function as a diffusion barrier.
One advantage of the method according to the invention is also that gas-filling devices (gas-filling presses) that are known in the art can be used, for example the gas-filling devices disclosed in the aforementioned documents, with only the lifting of one glass pane in order to attain an opening for the entry of gas into the interior of the insulating glass between the pane and the spacer able to be omitted.
Other details and features of the invention will become apparent from the following description of embodiments using the drawings.
Figures 1 to 4 show - in schematic oblique views - various embodiments of triple insulating glass, the method according to the invention for filling the interior of the insulating glass with gas being shown schematically, and Figures 5 to 7 showing embodiments with distance means on a spacer made of plastic.
In the embodiment of the filling of triple-pane insulating glass 1 shown in Figure 1, which glass is present in Figure 1 as a "blank" consisting of a packet of three glass panes 3, 4 and spacers 5, with a gas (heavy gas) other than air, the gas is routed from a double channel 9 into both interior spaces 7 between the outer glass panes 3 and the middle glass pane 4. In the embodiment shown in Figure 1, on the middle glass pane 4, two spacers 5 are mounted that on their surfaces facing the outer glass panes 3 bear a strand 11 made of diffusion-tight cement, for example butyl cement, with projections 13 (distance of the projections 13 from one another roughly 50 to 500 mm). This ensures that between the outer glass panes 3 and the spacers 5, which are located on the inner glass pane 4 (middle glass pane), open spaces 15 remain through which the gas can flow out of the double channel 9 into the interior spaces 7, as is symbolized in Figure 1 by arrows 21.
As soon as the filling process is ended, i.e., the desired degree of filling of the interior spaces 7 with heavy gas has been achieved, the supply of gas is cut off. The outer glass panes 3 are pushed toward one another in a press that can at the same time be the device for filling with heavy gas (gas-filling press), so that they adjoin the strands 11 on the two spacers 5; in doing so, they deform the projections 13 and ultimately rest flat on the strands 11.
The insulating glass (blank) that has been pressed in this way is then supplied to a device for filling the edge joint with sealing mass (automatic sealing unit) in which sealing mass (generally a polysulfide-based mass) is injected into the two edge joints that are bordered to the inside by the spacers 5 and laterally by the glass panes 3 and 4.

The embodiment shown in Figure 2 differs from the one shown in Figure 1 in that the strands 11 made of cement (butyl rubber) are not applied to the spacers 5, but rather to the insides of the outer glass panes 4. Here, there are also projections 13 on the surfaces of the cement strands 11 that point to the spacers 5, and during the gas-filling process, they ensure a distance between the spacers 5 and the outer glass panes 4 so that gas can flow into the interior spaces 7 between the glass panes 3 and 4.
Figure 3 shows an embodiment that is fundamentally similar to the arrangement of Figure 1, here the spacers 5 being combined into one spacer 5 and the middle glass pane 4 projecting only as far as into the spacer 5. In order to support the middle glass pane 4 and the spacer 5 during the filling process, there is a support strip 19 on the double channel 9 from which the gas is supplied. Individual support projections can also be attached to the double channel 9 in place of the support strip 19.
The embodiment shown in Figure 4 differs from the one shown in Figure 3 in that the cement strands 11 are not attached to the outer surfaces, i.e., the surfaces of the spacer 5 that face the outer glass panes 3, but to the internally pointing surfaces of the outer glass panes 3.
Instead of the projections 13 that are formed by elevations of cement strands 11, distance means in the method according to the invention can also be distance means seated on the cement strands 11 in the form of buttons, plugs or the like that are pressed into the strands 11 when the insulating glass is being pressed (as described above) after the filling process has ended.

An embodiment is also considered in which there are cement strands 11 both on the outer glass panes 3 and also on the surfaces of the spacer/spacers 5 pointing to the outside.
Instead of the embodiment that is shown in Figures 1 to 4, in which the distance means - which are temporarily active, i.e., only during the filling process, in order to form at least in one region a gap-shaped opening between the spacer 5 and one of the outer glass panes 3 - are projections 13 in the form of elevations of the cement strand 11, or distance means that are seated on the cement strand 11, within the framework of the invention distance means can also be used that are seated on the edge of at least one of the glass panes 3 (in a double-pane insulating glass on at least one of the glass panes) in order to ensure distance between the outer surface of the spacer 5 and the glass panes 3 in order in this way to form gap-shaped openings for gas exchange. These distance means can be elastic distance means that act on the spacer 5 only in a region that lies outside of the region of the spacer 5 that is coated with the cement strand 11.
These distance means are removed at the latest before the blank is sealed.
When the distance means rest on the spacer 5 in the region of the cement strand 11, they are removed before the packet of at least two glass panes 3, 4 and spacers 5 is pressed to form a blank of insulating glass.

In the embodiment shown in Figure 5, the spacer 5 between the glass panes 3 is a plastic spacer 5. Such plastic spacers 5 are known from, for example, DE-A 30 02 904 and are often called "swiggle strips." This spacer 5 has the shape of a strip with a rectangular cross-section that - provided with protective films - is withdrawn from a feed drum and is applied to the glass pane 3 by means of an application device. Strip-shaped spacers 5 based on butyl rubber are viscous like plastic and highly adhesive, so that a gas-tight connection between the glass panes 3 of the insulating glass is possible.
Spacers 5 made of elastoplastic plastic based on polyurethane or the like are also known. These spacers 5 likewise have a rectangular cross-section and on their subsequent outer side bear a diffusion barrier, for example a layer of aluminum foil.
These elastoplastic spacers 5 are provided on their narrow sides intended for contact with the glass panes 3 at the manufacturer with a thin coating of a highly adhesive cement that is covered with protective film until the spacer is applied.

In the embodiment shown in Figure 5, a row of pins 31 as distance means is inserted into the plastic spacer 5, first of all such that the free ends of the pins 31 project in the direction to the glass pane 3 - on which the spacer 5 is not yet resting for the time being - and keep the glass pane 3 at a distance from the spacer 5. After the filling process of the interior space 7 with gas, the pins 31 are pressed into the plastic spacer 5 and are surrounded by it when the insulating glass is assembled and pressed.

In the embodiment shown in Figure 6, the distance means are several essentially U-shaped brackets (clips) 33 that are seated on the spacer 5 and that adjoin the outside and inside of the spacer 5 by frictional clamping and thus define the distance for forming the empty space 15 that forms the fill gap. The brackets 33 are also pressed into the spacer 5 and are surrounded by it when the insulating glass is pressed.
In the embodiment shown in Figure 7, the distance means are U-hooks 35 that are inserted into the spacer 5 first of all only so far that their web adjoins the glass pane 3 that is opposite the spacer 5 that is attached to the other glass pane 3 in order to form the open space 15 for gas passage. When the insulating glass is being pressed, the distance means in the form of U-hooks 35 are also pressed into the spacer 5 and are surrounded by its material so that, as in the embodiments of Figures 5 and 6, a diffusion-tight connection of the glass panes 3 to the spacer 5 is achieved.
In summary, one embodiment of the invention can be described as follows:
To fill the insulating glass with a gas other than air, between the spacer 5 and the glass pane 3 an open space 15 for the entry of gas into the interior 7 of the insulating glass is ensured in that in the region of the cement strand 11 that is applied to the inside of the glass pane 3 or a side surface of the spacer 5, there are distance means, for example in the form of projections 13 of the cement strand 11. These projections 13 are pressed into the cement strand 11 when the packet of panes consisting of (at least) two glass panes 3 with a spacer 5 inserted in between is being pressed to form an insulating glass blank 1, whereupon the insulating glass blank 1 is supplied to a sealing station for sealing.

Claims (12)

1. Method for filling insulating glass with a gas other than air or a gas mixture, whereby in at least one region of the edge of the packet of at least two glass panes (3, 4) and a spacer (5) inserted in between, an open space (15) is made in the form of a gap-shaped opening and gas exchange of gas for air is carried out through this gap-shaped opening, characterized in that the open space (15) is formed by distance means (13, 31, 33, 35) that are active only during the gas-filling process.
2. Method according to Claim 1, wherein as distance means, projections (13) of a cement strand (11) on the spacer (5) and/or a glass pane (3, 4) are used.
3. Method according to Claim 1, wherein as distance means, distance holders are used that are seated on the surface of cement strand (11) facing the glass pane (3,
4) and that are pressed into the cement strand (11) when the packet of two glass panes (3, 4) and a spacer (5) inserted in between is being pressed to close the open space (15).

4. Method according to Claim 1, wherein as distance means, distance holders attached to the edge of one of the glass panes (3, 4) temporarily, i.e., at least only during the filling process, are used.
5. Method according to one of Claims 1 to 4, wherein when filling triple-pane insulating glass (1), distance means (13, 31, 33, 35) are produced between the outer glass panes (3) and the spacer (5) that is located projecting on both sides on the middle glass pane (4) in order to form gap-shaped open spaces (15) for gas exchange between the outer glass panes (3) and the spacer (5).
6. Method according to one of Claims 1 to 5, wherein the cement strands (11) are located on the outer surfaces of the spacer (5).
7 7. Method according to one of Claims 1 to 6, wherein the cement strands (11) are attached to the inner surfaces of the outer glass panes (3), which surfaces are assigned to the spacer (5).
8. Method according to one of Claims 1 to 6, wherein spacers (5) of thermoplastic or elastoplastic plastic are used, and wherein as distance means (31, 33, 35), elements that are placed on the spacer (5) or are inserted into it are used.
9. Method according to Claim 8, wherein distance means in the form of pins (31) are inserted into the spacer (5).
10. Method according to Claim 8, wherein brackets (33) bent into a U-shape are seated on the spacer (5).
11. Method according to Claim 8, wherein distance means in the form of U-hooks (35) are inserted into the spacer (5).
12. Method according to one of Claims 8 to 11, wherein the distance means (31, 33, 35) are pressed into the spacer (5) and are surrounded by its material when the insulating glass is being pressed.
CA2780020A 2010-09-23 2011-08-02 Method for production of insulating glass filled with a gas other than air Abandoned CA2780020A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AT15852010A AT510165B1 (en) 2010-09-23 2010-09-23 METHOD FOR PRODUCING INSULATED GLASS FILLED WITH AIR-DIFFERENT GAS
ATA1585/2010 2010-09-23
PCT/AT2011/000322 WO2012037585A1 (en) 2010-09-23 2011-08-02 Method for producing insulating glass that is filled with a gas that is different from air

Publications (1)

Publication Number Publication Date
CA2780020A1 true CA2780020A1 (en) 2012-03-29

Family

ID=44510598

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2780020A Abandoned CA2780020A1 (en) 2010-09-23 2011-08-02 Method for production of insulating glass filled with a gas other than air

Country Status (7)

Country Link
US (1) US8821662B2 (en)
EP (1) EP2473697B1 (en)
CN (1) CN103119238B (en)
AT (1) AT510165B1 (en)
CA (1) CA2780020A1 (en)
RU (1) RU2523039C2 (en)
WO (1) WO2012037585A1 (en)

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GB2483249A (en) * 2010-09-01 2012-03-07 Inagas Gas filling apparatus
US10113354B2 (en) 2013-12-31 2018-10-30 Cardinal Ig Company Multiple-pane insulating glazing unit assembly, gas filling, and pressing machine
US9951553B2 (en) 2014-06-05 2018-04-24 Erdman Automation Corporation High speed parallel process insulated glass manufacturing line
US10968685B2 (en) 2016-01-04 2021-04-06 PDS IG Holding LLC Gas filling of an insulating glass unit
US10253552B2 (en) 2016-04-21 2019-04-09 Erdman Automation Corporation High speed parallel process insulated glass manufacturing line
US11187028B2 (en) 2017-07-01 2021-11-30 PDSD IG Holding LLC Filling and sealing device and method for an insulated glass unit

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Also Published As

Publication number Publication date
CN103119238B (en) 2015-12-09
RU2523039C2 (en) 2014-07-20
AT510165A4 (en) 2012-02-15
WO2012037585A1 (en) 2012-03-29
CN103119238A (en) 2013-05-22
US8821662B2 (en) 2014-09-02
RU2012126683A (en) 2014-01-20
EP2473697A1 (en) 2012-07-11
US20120199272A1 (en) 2012-08-09
AT510165B1 (en) 2012-02-15
EP2473697B1 (en) 2016-06-08

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EEER Examination request
FZDE Discontinued

Effective date: 20150804