CN102183207B - Device for measuring thickness and uniformity of fluorescent powder of energy saving lamp - Google Patents
Device for measuring thickness and uniformity of fluorescent powder of energy saving lamp Download PDFInfo
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- CN102183207B CN102183207B CN201110042852A CN201110042852A CN102183207B CN 102183207 B CN102183207 B CN 102183207B CN 201110042852 A CN201110042852 A CN 201110042852A CN 201110042852 A CN201110042852 A CN 201110042852A CN 102183207 B CN102183207 B CN 102183207B
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Abstract
The invention relates to a device for measuring the uniformity of the fluorescent powder on the inner wall of an energy saving lamp tube, which is characterized by comprising a computer, a multifunctional data card, a preamplifier, a measuring light detector, a reference light detector, a rotating turntable, a turntable driver, a laser light source, a semi-transparent and semi-reflecting mirror and a lamp tube to be measured, wherein the lamp tube to be measured is clamped on the turntable which can be rotated in the range 360 DEG C; the turntable is controlled by the computer; and a part of laser which is emitted by the laser light source is emitted from the inner side of the lamp tube through a fluorescent powder coating after being reflected by the semi-transparent and semi-reflecting mirror and received by the measuring light detector, and the other part of laser is irradiated to the reference light detector through the semi-transparent and semi-reflecting mirror. The device provided by the invention has the advantages of simple structure and high automation degree and can accurately and comprehensively measure the thickness and uniformity of the fluorescent powder coatings of various energy saving lamp tubes with different shapes.
Description
Technical field
The present invention relates to electricity-saving lamp, particularly a kind of electricity-saving lamp fluorescent powder thickness and uniformity appearance are applicable to that mainly the thickness and the homogeneity of the electricity-saving lamp inwall fluorescent coating of different shape detects.
Technical background
Along with people's to energy-conserving and environment-protective day by day pay attention to and to the pursuit of quality of the life; Electricity-saving lamp is with plurality of advantages such as its high-luminous-efficiency, wide working voltage, long life, good color developings; Replace incandescent lamp just gradually, be widely used in various illumination occasion.One of critical material that electricity-saving lamp is used is a fluorescent powder; There is the scope an of the best in the thickness of fluorescent coating; Maximum visible light output quantity can be provided in this scope; And the homogeneity that fluorescent powder distributes will directly have influence on the illumination effect of electricity-saving lamp, so solve the thickness and the uniformity test problem of power saving fluorescent lamps fluorescent powder, luminescence efficiency and the quality that improves electricity-saving lamp had important effect.
Formerly also exist a kind of fluorescent tube powder layer thickness and face luminosity analyzer (referring to utility model patent " fluorescent tube powder layer thickness and face luminosity analyzer " in the technology; Utility model patent number: ZL93230761); This detector has an amplifier and read table; Adorn a shielding positioning catheter at its top; And photodetector partly is housed in catheter center, and thickness measuring light source, amplifier and read table are housed below it, it is to utilize photoelectric method to realize that fluoresent coating thickness and homogeneity detect.This utility model has certain advantage, still exists deficiency: though conduit can solve the fixation problem of fluorescent tube, can only measure the rectilinearity fluorescent tube but also define this detector simultaneously, and can't measure other opposite sex (like U type, screw type) fluorescent tube; Only can the people measure, can't accurately and comprehensively obtain the fluorescent powder distribution situation of diverse location on the whole fluorescent tube for randomly drawing on the fluorescent tube several points; Measurement data is observed pointer read table and is obtained through artificial, easy error not only, and also the digitizing that is unfavorable for data is filed and is analyzed.
Summary of the invention
The objective of the invention is to overcome the above-mentioned deficiency of technology formerly, a kind of electricity-saving lamp fluorescent powder thickness and uniformity measurement device are provided, this device carries out measurement robotization, quantitative to electricity-saving lamp fluorescent powder thickness and homogeneity.
Technical solution of the present invention is following:
A kind of electricity-saving lamp fluorescent powder thickness and uniformity measurement device; Its characteristics are that this device is made up of computing machine, multi-functional data card, prime amplifier, measuring light detector, reference light detector, turntable, turntable driver, LASER Light Source, semi-permeable and semi-reflecting mirror, catoptron, fluorescent tube to be measured, the position relation of above-mentioned component as follows:
Described computing machine links to each other with the multi-functional data card, and links to each other with described prime amplifier, turntable driver, LASER Light Source respectively through the multi-functional data card; Described fluorescent tube to be measured by clamping on the rotating part of described turntable; Rotate with turntable; Fixed part or described fluorescent tube to be measured that described catoptron and measuring light detector all are fixed in turntable by clamping on the fixed part of described turntable; Described catoptron and measuring light detector all are fixed on the rotating part of turntable, rotate with turntable;
The light beam that described LASER Light Source sends becomes 45 ° of angles with semi-permeable and semi-reflecting mirror, the reference light detector is positioned at the transmission direction of this semi-transparent semi-reflecting lens, is used to survey the reference light intensity of transmission; Described catoptron be positioned at described semi-transparent semi-reflecting lens directly over fluorescent tube to be measured within; Described measuring light detector is positioned at the outside of fluorescent tube to be measured; And be close to fluorescent tube, measured photo-detector receives after the laser of described mirror reflects sees through tube wall to be measured; Described measuring light detector and reference light detector will convert electric signal into through tube wall light intensity to be measured with reference to light intensity respectively, convert digital signal into through prime amplifier amplification, multi-functional data card AD afterwards, by Computer Analysis and processing.
Said multi-functional data card be PCI, USB or other computer interface have an AD translation function integrated circuit board.
Said measuring light detector, reference light detector are PIN pipe, photoelectric cell or photomultiplier.
Said LASER Light Source is semiconductor laser, gas laser or solid state laser.
Technique effect of the present invention is following:
The invention provides a kind of electricity-saving lamp fluorescent powder thickness and uniformity appearance; Successfully realized the inhomogeneity measurement of fluorescent powder, can measure fluorescent tube fluorescent powder homogeneity situation of change in 360 ° of scopes of different cross section comprehensively, had reasonable in design, simple in structure, plurality of advantages such as the used expense of realization is low, use operation facility simultaneously linear pattern, U type, screw type and other various special-shaped fluorescent tubes; Be particularly useful for electricity-saving lamp manufacturer; The data of measurement device are improved production technology in view of the above, make the distribution of fluorescent powder be tending towards theoretical optimal value; And then the luminescence efficiency of raising electricity-saving lamp, the purpose of realization energy-saving low-carbon environmental protection.
Description of drawings
Fig. 1 is embodiments of the invention 1 structural representations.
Fig. 2 is embodiments of the invention 2 structural representations.
Fig. 3 is the normalization thickness map in certain cross section of a kind of power saving fluorescent lamps of employing the present invention measurement.
Embodiment
Below in conjunction with embodiment the present invention is done further detailed description.
Described computing machine 1 links to each other with multi-functional data card 2, and links to each other with described prime amplifier 3, turntable driver 6, LASER Light Source 7 respectively through multi-functional data card 2; Fluorescent tube 5 to be measured, is rotated with turntable on the rotating part of described turntable 9 by clamping; Described catoptron 10 and measuring light detector 4 all are fixed in the fixed part of turntable 9; 8 one-tenth 45 ° of angles of light beam that described LASER Light Source 7 sends and semi-permeable and semi-reflecting mirror; Reference light detector 11 is positioned at the transmission direction of this semi-transparent semi-reflecting lens 8, is used to survey the reference light intensity of transmission; Described catoptron 10 is positioned within the reflected light direction and fluorescent tube to be measured 5 of described semi-transparent semi-reflecting lens 8; Described measuring light detector 4 is positioned at the outside of fluorescent tube 5 to be measured; And be close to fluorescent tube, measured photo-detector 4 receives after described catoptron 10 laser light reflected see through the tube wall of fluorescent tube 5 to be measured; Described catoptron 10 all is fixed on the fixed part of universal stage 9 with measuring light detector 4; Do not rotate with turntable; Described measuring light detector 4 will convert electric signal into through tube wall light intensity to be measured with reference to light intensity respectively with reference light detector 11; Convert digital signal into through prime amplifier 3 amplifications, multi-functional data card 2AD afterwards, by described computing machine 1 analysis and processing.
Described catoptron 10 is fixed on the fixed part of revolving-turret 9 with photodetector 4, does not rotate with turntable 9; And fluorescent tube to be measured 5 by clamping on the rotating part of revolving-turret 9, can be with 9 360 ° of rotations of turntable.
LASER Light Source 7 is the red light semiconductor laser of 675nm wavelength; Be coated with reflectivity 80% on the semi-transparent semi-reflecting lens, the reflectance coating of transmitance 20%; Catoptron 10 is to be cut into 45 ° of angles of axis and to be coated with the reflective coating glass bar by an end face to process; There is perforate at the center of universal stage 9, after center drilling toward mirror 10, this catoptron 10 makes laser beam from fluorescent tube 5 inboard ejaculations to be measured to laser through semi-transparent semi-reflecting mirror reflection; Fluorescent tube 5 to be measured is the parts that cut down from power saving fluorescent lamps, and its length is by the radius-of-curvature decision of fluorescent tube, and the inwall that can not run into fluorescent tube 5 to be measured with the upper end of catoptron 10 is a cardinal rule.
The course of work of the present invention is as follows:
Measure one group of nominal data earlier.
With the polylith sheet glass of fluorescent tube consistency of thickness to be measured on evenly smear one deck different-thickness respectively fluorescent powder as standard specimen; Measure the fluorescent powder thickness of each piece standard specimen with Other Instruments (like the step appearance); And measure the transmisivity data of each standard specimen respectively with apparatus of the present invention; Obtain fluorescent powder thickness～transmission change curve with this, curve only need be measured the concrete thickness that transmissivity can be known fluorescent powder afterwards in view of the above.Need not to know concrete thickness if only need measure the distribution situation of fluorescent powder, then can omit this step, the transmissivity distribution of only measuring fluorescent tube gets final product.
Measure the transmissivity distribution of fluorescent tube.
The whole power saving fluorescent lamps that coats fluorescent powder to be tested cut into the segment of suitable length, and serial number, test piecemeal in order, test result is gathered, can obtain the distribution situation of fluorescent powder on the whole electricity-saving lamp.Process to the test of each segment fluorescent tube is following: with fluorescent tube 5 clampings to be measured on test board; Computing machine 1 is opened LASER Light Source 7; And control turntable 9 drives fluorescent tube 5 uniform rotation to be measured; Simultaneously through multi-functional data card 2 record measuring light detectors 4 and the light intensity signal that reference light detector 11 is received, so can obtain on this segment tube inner wall to be measured on a certain cross section distribution situation of fluorescent powder in 360 ° of scopes; Change the clip position of fluorescent tube to be measured, can obtain the relevant light intensity data in another cross section equally.The light intensity that to measure through fluorescent powder obtains transmissivity distribution and changes with reference to light intensity normalization, has so eliminated because the unstable influence that is brought of laser power can significantly improve measuring accuracy.
Fig. 3 is the normalization thickness map in certain cross section of a kind of power saving fluorescent lamps of employing the present invention measurement.
The invention provides a kind of electricity-saving lamp fluorescent powder thickness and uniformity appearance; Successfully realized the inhomogeneity measurement of fluorescent powder, can measure fluorescent tube fluorescent powder homogeneity situation of change in 360 ° of scopes of different cross section comprehensively, had reasonable in design, simple in structure, plurality of advantages such as the used expense of realization is low, use operation facility simultaneously linear pattern, U type, screw type and other various special-shaped fluorescent tubes; Be particularly useful for electricity-saving lamp manufacturer; The data of measurement device are improved production technology in view of the above, make the distribution of fluorescent powder be tending towards theoretical optimal value; And then the luminescence efficiency of raising electricity-saving lamp, the purpose of realization energy-saving low-carbon environmental protection.
Claims (4)
1. electricity-saving lamp fluorescent powder thickness and uniformity appearance; It is characterized in that this analyzer is made up of computing machine (1), multi-functional data card (2), prime amplifier (3), measuring light detector (4), reference light detector (11), turntable (9), turntable driver (6), LASER Light Source (7), semi-permeable and semi-reflecting mirror (8), catoptron (10), fluorescent tube to be measured (5), the position relation of above-mentioned component as follows:
Described computing machine (1) links to each other with multi-functional data card (2), and links to each other with described prime amplifier (3), turntable driver (6), LASER Light Source (7) respectively through multi-functional data card (2); Described fluorescent tube to be measured (5) by clamping on the rotating part of described turntable (9); Rotate with turntable; Fixed part or described fluorescent tube to be measured (5) that described catoptron (10) and measuring light detector (4) all are fixed in turntable (9) by clamping on the fixed part of described turntable (9); Described catoptron (10) and measuring light detector (4) all are fixed on the rotating part of turntable (9), rotate with turntable; The light beam that described LASER Light Source (7) sends becomes 45 ° of angles with semi-permeable and semi-reflecting mirror (8), and reference light detector (11) is positioned at the transmission direction of this semi-permeable and semi-reflecting mirror (8), is used to survey the reference light intensity of transmission; Described catoptron (10) be positioned at described semi-permeable and semi-reflecting mirror (8) directly over fluorescent tube to be measured (5) within; Described measuring light detector (4) is positioned at the outside of fluorescent tube to be measured (5); And be close to fluorescent tube, measured photo-detector (4) receives after described catoptron (10) laser light reflected sees through tube wall to be measured; Described measuring light detector (4) and reference light detector (11) will convert electric signal into through tube wall light intensity to be measured with reference to light intensity respectively; Convert digital signal into through prime amplifier (3) amplification, multi-functional data card (2) AD afterwards, analyzed and handle by computing machine (1).
2. electricity-saving lamp fluorescent powder thickness according to claim 1 and uniformity appearance is characterized in that the integrated circuit board with AD translation function of said multi-functional data card (2) for PCI or USB interface.
3. electricity-saving lamp fluorescent powder thickness according to claim 1 and uniformity appearance is characterized in that said measuring light detector, reference light detector are PIN pipe, photoelectric cell or photomultiplier.
4. electricity-saving lamp fluorescent powder thickness according to claim 1 and uniformity appearance is characterized in that said LASER Light Source is semiconductor laser, gas laser or solid state laser.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110042852A CN102183207B (en) | 2011-02-23 | 2011-02-23 | Device for measuring thickness and uniformity of fluorescent powder of energy saving lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110042852A CN102183207B (en) | 2011-02-23 | 2011-02-23 | Device for measuring thickness and uniformity of fluorescent powder of energy saving lamp |
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| CN102183207A CN102183207A (en) | 2011-09-14 |
| CN102183207B true CN102183207B (en) | 2012-08-29 |
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| CN201110042852A Expired - Fee Related CN102183207B (en) | 2011-02-23 | 2011-02-23 | Device for measuring thickness and uniformity of fluorescent powder of energy saving lamp |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102661713B (en) * | 2012-05-09 | 2014-08-13 | 南京乐金熊猫电器有限公司 | Quality inspection device of paint |
| CN103712568B (en) * | 2013-12-11 | 2016-05-04 | 浙江工商大学 | The reflective feature detection system of a kind of plastic pallet based on machine vision |
| CN107179053A (en) * | 2016-03-10 | 2017-09-19 | 中国科学院高能物理研究所 | Guiding device, the homogeneity test device of film and method |
| CN108535226A (en) * | 2018-03-19 | 2018-09-14 | 厦门大学 | A kind of flourescent sheet transmitting optical property test device and method based on multichannel probe |
| CN114608455A (en) * | 2020-12-09 | 2022-06-10 | 青岛荣泰玻璃制品有限公司 | Glass wine bottle wall thickness tester and use method thereof |
Citations (4)
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|---|---|---|---|---|
| US4899055A (en) * | 1988-05-12 | 1990-02-06 | Tencor Instruments | Thin film thickness measuring method |
| CN2472191Y (en) * | 2001-03-20 | 2002-01-16 | 杨树梅 | Membrane thickness monitor with inner reflecting and two optical beams |
| CN101479564A (en) * | 2006-06-26 | 2009-07-08 | 欧文斯-布洛克威玻璃容器有限公司 | Apparatus and method for measuring sidewall thickness of non-round transparent containers |
| CN101839695A (en) * | 2010-06-24 | 2010-09-22 | 哈尔滨工业大学 | Method for measuring thickness of LED type solid infrared thin film |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005008889B4 (en) * | 2005-02-26 | 2016-07-07 | Leybold Optics Gmbh | Optical monitoring system for coating processes |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4899055A (en) * | 1988-05-12 | 1990-02-06 | Tencor Instruments | Thin film thickness measuring method |
| CN2472191Y (en) * | 2001-03-20 | 2002-01-16 | 杨树梅 | Membrane thickness monitor with inner reflecting and two optical beams |
| CN101479564A (en) * | 2006-06-26 | 2009-07-08 | 欧文斯-布洛克威玻璃容器有限公司 | Apparatus and method for measuring sidewall thickness of non-round transparent containers |
| CN101839695A (en) * | 2010-06-24 | 2010-09-22 | 哈尔滨工业大学 | Method for measuring thickness of LED type solid infrared thin film |
Non-Patent Citations (2)
| Title |
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| 权贵秦等.一种基于光电极值法得光学膜厚监控系统的改进设计.《应用光学》.2002,第23卷(第4期),30-32. * |
| 钟亮.高精度膜厚控制仪的设计与研究.《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》.2010,(第8期),4-9. * |
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