Background technology
The power cable with cross-linked polyethylene insulation of prior art, it is made up of conductor, conductor shield and the insulating barrier at center usually.
The cross section of power cable as shown in Figure 1, it comprises conductor 1, semiconductive belt 2, conductor shield 3 and insulating barrier 4 and insulation screen 5; There is following defective in the power cable with cross-linked polyethylene insulation that prior art provides:
The first, mechanical strength is low, and it is little to bear pressure, allows the failed shorted electric current little;
The second, if it adopt, and lead overlaps as metallic sheath, and processing technology is complicated, and is big for environment pollution, unfavorable
In environmental protection, very heavy, cost is high, is unfavorable for transporting and laying.
The 3rd, if it adopt aluminium sheath is as metallic sheath, outer pitching, and corrosion-resistant, big for environment pollution, be unfavorable for environmental protection.
Summary of the invention
The present invention provides a kind of crosslinked polyetylene insulated wrinkle steel sheath power cable, the technical problem that the power cable with cross-linked polyethylene insulation that can effectively avoid prior art to provide exists.
A kind of crosslinked polyetylene insulated wrinkle steel sheath power cable provided by the invention comprises:
Conductor from inside to outside, conductor shield, insulating barrier, insulation screen, screen, wrinkle steel sheath, oversheath;
The cross section of said conductor is circle circular or that combined by a plurality of sector conductors;
Said screen by the shielding of semiconductive waterstop, copper wire, dredge and constitute around copper strips, semi-conductive buffer water-blocking band.
Wherein, said insulating barrier is crosslinked polyetylene insulated layer.
Wherein, said semiconductive waterstop and said semi-conductive buffer water-blocking band are processed by elastomeric material.
Wherein, said wrinkle steel sheath employing non-magnetic stainless steel tape welding connects and processes.
Wherein, said oversheath adopts high-density polyethylene material to process.
Wherein, said oversheath also is coated with equadag coating outward.
Wherein, said sector conductor comprises multiple conducting wires.
Wherein, said lead is copper cash, aluminum steel.
The crosslinked polyetylene insulated wrinkle steel sheath power cable that embodiment of the present invention provides; Its conductor adopts circle or sector conductor to combine; Can effectively avoid kelvin effect, its conductor shield, insulating barrier, insulation shielding interface layer are smooth, and micropore impurity is very very little; Heat is extended consistent, can prolong the useful life of power cable; Its screen adopts semiconductive waterstop, copper wire shielding, dredges around copper strips, semi-conductive buffer water-blocking band structure; Semiconductive waterstop and semi-conductive buffer water-blocking band can be guaranteed insulation screen and wrinkle steel sheath equipotential, play simultaneously to block water and hot cushioning effect; Copper wire shielding allows the failed shorted electric current big, dredges and oppositely tightens and can effectively eliminate inductance around copper strips, satisfies under the important environmental condition specific (special) requirements to short circuit current; In addition, it adopts wrinkle steel sheath corrosion resistance strong, helps environmental protection, can also improve mechanical strength, and its lighter weight is beneficial to and transports and lay.
Embodiment
The present invention provides a kind of crosslinked polyetylene insulated wrinkle steel sheath power cable, the technical problem that the power cable with cross-linked polyethylene insulation that can effectively avoid prior art to provide exists.
Referring to Fig. 2, a kind of crosslinked polyetylene insulated wrinkle steel sheath power cable provided by the invention comprises:
A kind of crosslinked polyetylene insulated wrinkle steel sheath power cable provided by the invention comprises:
Conductor 1 from inside to outside, conductor shield 2, insulating barrier 3, insulation screen 4, screen 5, wrinkle steel sheath 6, oversheath 7; Wherein, said insulating barrier 3 is crosslinked polyetylene insulated layer.
The cross section of said conductor 1 is circle circular or that combined by a plurality of sector conductors.As shown in Figure 3, the circle of the cross section of conductor 1 for combining by a plurality of sector conductors, this mode can effectively be avoided kelvin effect.
In addition, carry out on the U type that the is manufactured on cross-linking production line of said conductor shield 2, insulating barrier 3 and insulation screen 4, adopt three-layer co-extruded; Dry type sulfuration and process for cooling; Technological parameter calculates process simulation by NCC sulfuration and calculates, and Xi Kela derivometer thickness measurement online, calibrates, and eliminates at uniaxial stress; Conductor pre-heating and back heating purify technology such as material loading.Its micropore impurity is much better than standard-required, and the heat extension is consistent, has guaranteed that cable has sufficiently long useful life.
Concrete, conductor shield 2 is about the semiconductive nylon tape of 0.24mm by thickness and conductor screen material that thickness is about 1.5mm is formed.The thickness of said insulating barrier 3 is about 16.0mm; The thickness of said insulation screen 4 is about 1.0mm.
Said screen 5 by semiconductive waterstop 50, copper wire shielding 51, dredge and constitute around copper strips 52, semi-conductive buffer water-blocking band 53.
In concrete the realization, said semiconductive waterstop 50 and said semi-conductive buffer water-blocking band 52 are processed by elastomeric material.
Concrete, the thickness of said semiconductor waterstop 50 is about 0.9mm; The thickness of said copper wire shielding 51 is about 2.2mm; The said thickness of dredging around copper strips 52 is about 0.12mm; The thickness of said semi-conductive buffer water-blocking band 53 is about 2.75mm.
Said semiconductive waterstop 50 is low with buffering waterstop 51 resistivity, thickness is big; And has elasticity; Guarantee insulation screen 4 and wrinkle steel sheath 6 equipotentials; Play simultaneously block water, machinery and hot cushioning effect, copper wire shielding 51 can guarantee that around copper strips 52 short circuit current of cable satisfies instructions for use with dredging.
In concrete, said wrinkle steel sheath 6 adopts the non-magnetic stainless steel tape welding to connect and processes, and its thickness is about 0.8mm.
Concrete, wrinkle steel sheath 6 adopts stainless steel band welding fabrication technology; Because heat is less during welding; Pad below screen 5 surface temperatures are relatively low; Can not scald screen 4 surfaces, and weld and use the non-magnetic stainless steel band, its material and thickness are even; Stop the introduction of impurity and the generation of sand holes, guaranteed that fully 6 welding of wrinkle steel sheath are continuous, air tight.
In concrete, said oversheath 7 adopts high density polyethylene (HDPE) or pvc material to process, and its thickness is about 4.5mm.
Concrete, the high density polyethylene (HDPE) sheath that oversheath 7 adopts, smooth surface hardness is high, can resist stinging of termite and bite, and reduces in the work progress injury to oversheath 7.
In addition, the said oversheath 7 outer equadag coatings 8 that also are coated with.
In addition, said sector conductor comprises multiple conducting wires, and wherein, said lead is copper cash, aluminum steel.
Said is that sectional area is 4mm by copper cash or aluminum steel
2-12mm
2Copper cash, aluminum steel, these all are technical staff's technique known in present technique field.Here the scope of copper cash or aluminum steel just illustrates, and can not limit core concept of the present invention with this.
It is following to manufacture experimently the performance index that a kind of crosslinked polyetylene insulated wrinkle steel sheath power cable provided by the invention reached:
A. partial discharge: at 1.5U
0Under (96 kV), do not detect discharge above background (1.8 pC);
B. AC voltage withstand test: at 2.5 U
0Under (160 kV), duration 30 minutes, cable does not puncture;
C. tan δ: (95 ℃~100 ℃ of conductor temperatures are under 64 kV) 3.4 * 10
-4
D. the thermal cycling test of loading: at 2 U
0Under (128 kV), in 20 cycles, cable does not puncture;
E. lightning impulse test: 550 kV positive-negative polarities each 10 times, cable does not puncture;
F. the micropore impurity requirement of insulating: do not have micropore in the finished cable insulation, greater than 0.025mm greater than 0.05mm
Micropore in every 16.4cm3 insulation 0; There is not opaque impurity in the finished cable insulation, greater than 0.05mm and smaller or equal to the opaque impurity of 0.125mm in every 16.4cm3 insulation 0 greater than 0.125mm; There is not semitransparent brown (amber shape) material in the finished cable insulation greater than 0.25mm.
G. insulation eccentricity degree: 3%.
The crosslinked polyetylene insulated wrinkle steel sheath power cable that embodiment of the present invention provides; Its conductor adopts circle or sector conductor to combine; Can effectively avoid kelvin effect, its conductor shield, insulating barrier, insulation shielding interface layer are smooth, and micropore impurity is very very little; Heat is extended consistent, can prolong the useful life of power cable; Its screen adopts semiconductive waterstop, copper wire shielding, dredges around copper strips, semi-conductive buffer water-blocking band structure; Semiconductive waterstop and semi-conductive buffer water-blocking band can be guaranteed insulation screen and wrinkle steel sheath equipotential, play simultaneously to block water and hot cushioning effect; Copper wire shielding allows the failed shorted electric current big, dredges and oppositely tightens effective elimination inductance around copper strips, satisfies under the important environmental condition specific (special) requirements to short circuit current; In addition, it adopts wrinkle steel sheath corrosion resistance strong, helps environmental protection, can also improve mechanical strength,, its lighter weight is beneficial to and transports and lay.
It should be noted that; What the present invention described is a kind of product form of crosslinked polyetylene insulated wrinkle steel sheath power cable; Other satisfies constructed products according to the invention; Not influence the factor of product performance inequality even material, device name, outward appearance, device are put sequential scheduling, still belongs to the scope of the present invention's protection.
Above content is to combine concrete preferred implementation to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.