CN105710615A - Full-automatic production line for cutting, punching and bending of plate - Google Patents

Full-automatic production line for cutting, punching and bending of plate Download PDF

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Publication number
CN105710615A
CN105710615A CN201610285443.9A CN201610285443A CN105710615A CN 105710615 A CN105710615 A CN 105710615A CN 201610285443 A CN201610285443 A CN 201610285443A CN 105710615 A CN105710615 A CN 105710615A
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CN
China
Prior art keywords
robot
platform
bending
punching
conveying
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Granted
Application number
CN201610285443.9A
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Chinese (zh)
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CN105710615B (en
Inventor
王涛
李阳
王宁
唐杰
王浩
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Civil Aviation University of China
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Civil Aviation University of China
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Application filed by Civil Aviation University of China filed Critical Civil Aviation University of China
Priority to CN201610285443.9A priority Critical patent/CN105710615B/en
Publication of CN105710615A publication Critical patent/CN105710615A/en
Application granted granted Critical
Publication of CN105710615B publication Critical patent/CN105710615B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Abstract

Provided is a full-automatic production line for cutting, punching and bending of a plate. The full-automatic production line comprises a feeding workbench, a locating workbench, a recycling workbench, a recycling robot, a shearing machine, a front conveying robot, a punching robot, a punching machine tool, a bending robot, a bending machine tool, a finished product table, a plate cutting robot, a conveying table and a rear conveying robot. According to the production line, a special bending device is selected, and therefore rotary following is not needed in the bending process, work time is shortened, and production efficiency is improved. The industrial robots are utilized for achieving automation and unmanned operation in the whole process. In the whole production process, perfect butt joint cooperation is achieved through a control system of the industrial robots and a control system of the machine tools. Therefore, the maximum work efficiency is achieved. In the conveying process, conveying rollers and the conveying robots are utilized for conveying, the conveying rollers mainly achieve a supporting function, and conveying motion is completed through the conveying robots; and conveying speed can be increased, loads borne by the conveying robots can be reduced, and therefore conveying work time can be shortened.

Description

A kind of sheet material is cut out, punching, bending full-automation production line
Technical field
The invention belongs to technical field of automation in industry, sheet material is cut out, punching, bending full-automation production line.
Background technology
Elevator door is extremely important parts on elevator, is divided into two doors, and door that see from elevator external energy, that be fixed on every floor is called hall door, that see inside car, be fixed on car, and the door moved with car is called gate.The outermost structure of elevator door is door of elevator, its usually by sheet material through cutting out, punching, bending and make.Current sheet metal bending mainly adopts bender.Bending machine die standard component is suitable for socialization's high-volume Virtual production, but China is constantly in situation scattered, random, difference for a long time, main cause is that China's bending machine die standardization effort is started late, in addition publicize, implement little with popularization dynamics, therefore bending machine die standardization lags behind production, more lags behind the country that many industry are flourishing in the world.And much the bending work of enterprise is all without realizing the unmanned of whole process, automatization.It addition, cut out, punching, between the several production process of bending can not perfect cooperation, therefore production efficiency is too low, and manual operation is complicated.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to provide a kind of sheet material cut out, punching, bending full-automation production line.
In order to achieve the above object, sheet material provided by the invention is cut out, punching, bending full-automation production line include loading working table, positioning table, recovery operation platform, recycling machine people, shearing machine, anterior transfer robot, punching robot, machine tool for punching, bending robot, bending machine tool, one-tenth sample platform, shear robot, transmit platform and rear portion transfer robot;The lower end wherein transmitting platform is arranged on the ground, and length direction is sheet material direction of transfer, and its upper end is provided with multiple conveying roller perpendicular with sheet material direction of transfer;Anterior transfer robot and rear portion transfer robot are respectively can be arranged on the front and rear transmitting platform along sheet material direction of transfer in the way of moving;Positioning table abuts against transmission platform front end place and arranges;Loading working table is positioned at the front end outer side of positioning table, and recovery operation platform is then positioned at the side of positioning table;The lower end of shear robot is arranged on the ground of positioning table opposite side, and top is positioned at the top of positioning table;Shearing machine is arranged on above the positioning table edge adjacent with recovery operation platform;Recycling machine people is arranged on the side of recovery operation platform;The lower end of punching robot is arranged on transmits in the middle part of platform on the ground of side, and top is positioned at the top transmitting platform;Machine tool for punching is arranged on opposite side in the middle part of transmission platform, and relative with the position of punching robot;Bending robot is made up of portal and main body, and wherein portal is arranged on outside the rear end transmitting platform, and opening is just to transmitting platform, and main body is movably installed on the crossbeam of portal;Sample platform is become to be arranged on rear side of bending robot and just on the ground transmitting platform;On the ground that bending machine tool is then arranged between portal and transmission platform rear end in the outer part.
Described sheet material is cut out, punching, bending full-automation production line also include the second one-tenth sample platform, and the second one-tenth sample platform is arranged on into the side of sample platform, and with the position of bending machine tool antithesis.
The middle part of the second one-tenth described sample platform is run through portal side and is arranged, and nock also is provided with multiple conveying roller perpendicular with sheet material direction of transfer.
Sheet material provided by the invention is cut out, punching, bending full-automation production line have selected special apparatus for bending, and therefore Forging Process need not rotate and follow, and decreases the working time, improves production efficiency.This production line whole process utilizes industrial robot to realize automatization, unmanned.Whole production process is realized perfection docking from the control system of industrial robot with the control system of lathe and coordinates.Thus reaching maximum work efficiency.Transmission process utilizes conveying roller and transfer robot transmission, and conveying roller acts primarily as supporting role, and translatory movement is completed by transfer robot, can increase transfer rate, can reduce again transfer robot bearing load, transmits the working time therefore, it is possible to reduce.After shear, residual sheet metal can be carried out the process of automatization, available sheet material is carried out efficient recovery.
Accompanying drawing explanation
Fig. 1 be sheet material provided by the invention cut out, punching, bending full-automation production line top view;
Fig. 2 be sheet material provided by the invention cut out, punching, bending full-automation production line front view;
Fig. 3 be sheet material provided by the invention cut out, punching, bending full-automation production line left view;
Fig. 4 be sheet material provided by the invention cut out, punching, bending full-automation production line axonometric chart;
Fig. 5 be sheet material provided by the invention cut out, punching, bending full-automation production line workflow diagram;
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, sheet material provided by the invention is cut out, punching, bending full-automation production line are described in detail.
As shown in Fig. 1 Fig. 5, sheet material provided by the invention is cut out, punching, bending full-automation production line include loading working table 1, positioning table 2, recovery operation platform 3, recycling machine people 4, shearing machine 5, anterior transfer robot 6, punching robot 7, machine tool for punching 8, bending robot 10, bending machine tool 11, become sample platform 12, shear robot 13, transmit platform 14 and rear portion transfer robot 15;The lower end wherein transmitting platform 14 is arranged on the ground, and length direction is sheet material direction of transfer, and its upper end is provided with multiple conveying roller 9 perpendicular with sheet material direction of transfer;Anterior transfer robot 6 and rear portion transfer robot 15 are respectively can be arranged on the front and rear transmitting platform 14 along sheet material direction of transfer in the way of moving;Positioning table 2 abuts against transmission platform 14 front end place and arranges;Loading working table 1 is positioned at the front end outer side of positioning table 2, and recovery operation platform 3 is then positioned at the side of positioning table 2;The lower end of shear robot 13 is arranged on the ground of positioning table 2 opposite side, and top is positioned at the top of positioning table 2;Shearing machine 5 is arranged on above positioning table 2 edge adjacent with recovery operation platform 3;Recycling machine people 4 is arranged on the side of recovery operation platform 3;The lower end of punching robot 7 is arranged on transmits in the middle part of platform 14 on the ground of side, and top is positioned at the top transmitting platform 14;Machine tool for punching 8 is arranged on opposite side in the middle part of transmission platform 14, and relative with the position of punching robot 7;Bending robot 10 is made up of portal 16 and main body 17, and wherein portal 16 is arranged on outside the rear end transmitting platform 14, and opening is just to transmitting platform 14, and main body 17 is movably installed on the crossbeam of portal 16;Sample platform 12 is become to be arranged on rear side of bending robot 10 and just on the ground transmitting platform 14;On the ground that bending machine tool 11 is then arranged between portal 16 and transmission platform 14 rear end in the outer part.
Described sheet material is cut out, punching, bending full-automation production line also include the second one-tenth sample platform 18, and the second one-tenth sample platform 18 is arranged on into the side of sample platform 12, and with the position of bending machine tool 11 antithesis.Arranging two becomes sample platform can guarantee to realize continuous operation.
The middle part of described the second one-tenth sample platform 18 is run through portal 16 side and is arranged, and nock also is provided with multiple conveying roller 9 perpendicular with sheet material direction of transfer.
Now sheet material provided by the invention is cut out, punching, bending full-automation production line operation principle is described below: be placed on loading working table 1 initially with mode manually or mechanically by sheet material 19 to be processed, then sucker thereon is utilized to be picked up by sheet material 19 by shear robot 13, and it is placed on positioning table 2, first positioning table 2 carries out the location of 2 dimensions of plane, sheet material 19 behind location is pushed to below shearing machine 5 by shear robot 13 again, and utilize shearing machine 5 to carry out shearing work, again the sheet material 19 after shearing is placed on the front-end surface transmitting platform 14 by shear robot 13 afterwards, the waste material produced when shearing then is processed at recovery operation platform 3 by recycling machine people 4;Sheet material 19 after shearing is delivered to place of punching robot 7 along transmitting platform 14 anterior face by means of the conveying roller 9 transmitted on platform 14 by anterior transfer robot 6, and punching robot 7 pushes it in machine tool for punching 7 after it is drawn location.By machine tool for punching 7, sheet material 19 is punched out processing afterwards, is then put back to transmission platform 14 by punching robot 7 again;By means of the conveying roller 9 transmitted on platform 14, the sheet material 19 after punching is transported to rear end afterwards that transmit platform 14 by rear portion transfer robot 15;Then sheet material 19 is pushed to bending machine tool 11 along portal 16 by the main body 17 in bending robot 10, until reaching required position, sheet material 19 bending on one side is carried out afterwards by bending machine tool 11, then by bending robot 10, sheet material 19 rotated transposition, then carried out the bending of sheet material 19 another side by bending machine tool 11 and make door-plate;Finally by bending robot 10, door-plate is placed on in sample platform 12 or the second one-tenth sample platform 18, thus completes whole production process.
The above; it is only presently preferred embodiments of the present invention; not in order to limit the present invention, every any trickle amendment, equivalent replacement and improvement above example made according to the technical spirit of the present invention, should be included within the protection domain of technical solution of the present invention.

Claims (3)

1. a sheet material cut out, punching, bending full-automation production line, it is characterised in that: it includes loading working table (1), positioning table (2), recovery operation platform (3), recycling machine people (4), shearing machine (5), anterior transfer robot (6), punching robot (7), machine tool for punching (8), bending robot (10), bending machine tool (11), becomes sample platform (12), shear robot (13), transmits platform (14) and rear portion transfer robot (15);The lower end wherein transmitting platform (14) is arranged on the ground, and length direction is sheet material direction of transfer, and its upper end is provided with multiple conveying roller (9) perpendicular with sheet material direction of transfer;Anterior transfer robot (6) and rear portion transfer robot (15) are respectively can be arranged on the front and rear transmitting platform (14) along sheet material direction of transfer in the way of moving;Positioning table (2) abuts against transmission platform (14) front end place and arranges;Loading working table (1) is positioned at the front end outer side of positioning table (2), and recovery operation platform (3) is then positioned at the side of positioning table (2);The lower end of shear robot (13) is arranged on the ground of positioning table (2) opposite side, and top is positioned at the top of positioning table (2);Shearing machine (5) is arranged on above positioning table (2) edge adjacent with recovery operation platform (3);Recycling machine people (4) is arranged on the side of recovery operation platform (3);The lower end of punching robot (7) is arranged on the ground transmitting side, platform (14) middle part, and top is positioned at the top transmitting platform (14);Machine tool for punching (8) is arranged on transmission platform (14) middle part opposite side, and relative with the position of punching robot (7);Bending robot (10) is made up of portal (16) and main body (17), wherein portal (16) is arranged on outside the rear end transmitting platform (14), and opening is just to transmitting platform (14), and main body (17) is movably installed on the crossbeam of portal (16);Sample platform (12) is become to be arranged on bending robot (10) rear side and just on the ground transmitting platform (14);On the ground that bending machine tool (11) is then arranged between portal (16) and transmission platform (14) rear end in the outer part.
2. sheet material according to claim 1 cut out, punching, bending full-automation production line, it is characterized in that: described sheet material is cut out, punching, bending full-automation production line also include the second one-tenth sample platform (18), the second one-tenth sample platform (18) is arranged on into the side of sample platform (12), and with the position of bending machine tool (11) antithesis.
3. sheet material according to claim 2 cut out, punching, bending full-automation production line, it is characterized in that: the middle part of described the second one-tenth sample platform (18) is run through portal (16) side and arranged, and nock also is provided with multiple conveying roller (9) perpendicular with sheet material direction of transfer.
CN201610285443.9A 2016-05-04 2016-05-04 A kind of plank is cut out, punching, bending full-automation production line Expired - Fee Related CN105710615B (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862928A (en) * 2017-04-18 2017-06-20 中国民航大学 A kind of equipment assembling line
CN106881595A (en) * 2017-04-21 2017-06-23 贵阳摩根上行商贸有限公司 A kind of sheet material is cut out, punching, bending full-automation production line
CN107344280A (en) * 2017-03-20 2017-11-14 杭州自强链传动有限公司 A kind of chain and chain-plate material producing process
CN108435907A (en) * 2018-05-03 2018-08-24 山东方圆建筑材料有限公司 A kind of template fastener bending production line and processing method
CN109158891A (en) * 2018-09-27 2019-01-08 安徽中佳自动化科技有限公司 A kind of panel beating integrated equipment
CN109396771A (en) * 2018-12-21 2019-03-01 江苏扬力数控机床有限公司 A kind of forming production line and moulding process of strip workpiece
CN109483250A (en) * 2018-12-21 2019-03-19 江苏扬力数控机床有限公司 A kind of production line and production technology of strip workpiece
CN110340674A (en) * 2019-07-10 2019-10-18 南通荣禄机械科技有限公司 A kind of integrated production line of plate shears punching
CN110695702A (en) * 2019-10-16 2020-01-17 顾晓飞 Plate shearing equipment capable of bending and synchronously shearing
CN110899488A (en) * 2019-12-27 2020-03-24 重庆美心·麦森门业有限公司 Intelligent door plate processing production line
CN112875141A (en) * 2021-01-09 2021-06-01 广东顺德联铸精密制造有限公司 Automatic transfer device and production line for metal plates
CN113001195A (en) * 2021-02-25 2021-06-22 中车齐齐哈尔车辆有限公司 Shearing, punching and folding integrated production line
CN114749930A (en) * 2022-03-07 2022-07-15 中铁三局集团第二工程有限公司 Automatic production line for section steel arch frame connecting plates
CN114799743A (en) * 2022-03-31 2022-07-29 湖南沃晟凯科技有限公司 Decide integrative forming equipment that punches a hole of bending
CN114986193A (en) * 2022-08-03 2022-09-02 佳辰地板常州有限公司 Production line of grid floor for microcomputer room

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CN204235118U (en) * 2014-11-19 2015-04-01 苏州德奥电梯有限公司 The process line of a kind of elevator car wall and door-plate
CN104526354A (en) * 2014-10-28 2015-04-22 上海思尔特机器人科技有限公司 Automatic production line for elevator layer door sheet
CN104759894A (en) * 2015-04-20 2015-07-08 扬州恒佳机械有限公司 Machining production line for sheet metal

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CN1569408A (en) * 2003-07-21 2005-01-26 彭俊元 Sheet processing technology
CN201931277U (en) * 2010-12-30 2011-08-17 北京升华电梯集团有限公司 Production line for door panel and wall panel of full-automatic elevator
CN102814661A (en) * 2012-08-08 2012-12-12 苏州海仑士科技有限公司 Automatic production line for intelligent sheet metal
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107344280A (en) * 2017-03-20 2017-11-14 杭州自强链传动有限公司 A kind of chain and chain-plate material producing process
CN106862928A (en) * 2017-04-18 2017-06-20 中国民航大学 A kind of equipment assembling line
CN106881595A (en) * 2017-04-21 2017-06-23 贵阳摩根上行商贸有限公司 A kind of sheet material is cut out, punching, bending full-automation production line
CN106881595B (en) * 2017-04-21 2018-12-25 江苏铭格锻压设备有限公司 A kind of plate cuts out, punching, bending full-automation production line
CN108435907B (en) * 2018-05-03 2023-10-24 山东方圆建筑材料有限公司 Template fastener bending production line and processing method
CN108435907A (en) * 2018-05-03 2018-08-24 山东方圆建筑材料有限公司 A kind of template fastener bending production line and processing method
CN109158891A (en) * 2018-09-27 2019-01-08 安徽中佳自动化科技有限公司 A kind of panel beating integrated equipment
CN109396771A (en) * 2018-12-21 2019-03-01 江苏扬力数控机床有限公司 A kind of forming production line and moulding process of strip workpiece
CN109483250A (en) * 2018-12-21 2019-03-19 江苏扬力数控机床有限公司 A kind of production line and production technology of strip workpiece
CN110340674A (en) * 2019-07-10 2019-10-18 南通荣禄机械科技有限公司 A kind of integrated production line of plate shears punching
CN110695702A (en) * 2019-10-16 2020-01-17 顾晓飞 Plate shearing equipment capable of bending and synchronously shearing
CN110899488A (en) * 2019-12-27 2020-03-24 重庆美心·麦森门业有限公司 Intelligent door plate processing production line
CN112875141A (en) * 2021-01-09 2021-06-01 广东顺德联铸精密制造有限公司 Automatic transfer device and production line for metal plates
CN113001195A (en) * 2021-02-25 2021-06-22 中车齐齐哈尔车辆有限公司 Shearing, punching and folding integrated production line
CN114749930A (en) * 2022-03-07 2022-07-15 中铁三局集团第二工程有限公司 Automatic production line for section steel arch frame connecting plates
CN114799743A (en) * 2022-03-31 2022-07-29 湖南沃晟凯科技有限公司 Decide integrative forming equipment that punches a hole of bending
CN114986193A (en) * 2022-08-03 2022-09-02 佳辰地板常州有限公司 Production line of grid floor for microcomputer room
CN114986193B (en) * 2022-08-03 2022-12-09 佳辰地板常州有限公司 Gridding floor production line for microcomputer room

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