EP1889949A2 - Sodium containing thermal barrier coating - Google Patents

Sodium containing thermal barrier coating Download PDF

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Publication number
EP1889949A2
EP1889949A2 EP07253182A EP07253182A EP1889949A2 EP 1889949 A2 EP1889949 A2 EP 1889949A2 EP 07253182 A EP07253182 A EP 07253182A EP 07253182 A EP07253182 A EP 07253182A EP 1889949 A2 EP1889949 A2 EP 1889949A2
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EP
European Patent Office
Prior art keywords
turbine engine
engine component
component according
containing compound
sodium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07253182A
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German (de)
French (fr)
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EP1889949B1 (en
EP1889949A3 (en
Inventor
Kevin W. Schlichting
David A. Litton
Michael J. Maloney
Melvin Freling
John G. Smeggil
David Snow
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Raytheon Technologies Corp
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United Technologies Corp
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Publication of EP1889949A3 publication Critical patent/EP1889949A3/en
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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
    • C23C28/42—Coatings including alternating layers following a pattern, a periodic or defined repetition characterized by the composition of the alternating layers
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process

Definitions

  • the present invention relates to the use of thermal barrier coatings containing high concentrations of sodium containing compounds in the form of a dopant, second phase, or, as discrete layer(s) in the coating.
  • Turbine engine airfoils used in desert environments may degrade due to sand related distress of thermal barrier coatings.
  • the mechanism for such distress is the penetration of fluid sand deposits into 7YSZ ceramic thermal barrier coatings that leads to spallation and then accelerated oxidation of exposed metal.
  • gadolinia stabilized zirconia coatings react with fluid sand deposits and a reaction product forms that inhibits fluid sand penetration into the coating.
  • the reaction product has been identified as being a silicate oxyapatite/garnet containing primarily gadolinia, calcia, zirconia, and silica.
  • a turbine engine component which has a substrate and a thermal barrier coating with a sodium containing compound.
  • the sodium containing compound in the thermal barrier coating is present in a concentration sufficient to create sodium silicate following reaction with molten sand.
  • a turbine engine component broadly comprises a substrate and a thermal barrier coating deposited onto the substrate.
  • the thermal barrier coating comprises a ceramic material having sodium containing compound incorporated therein.
  • a thermal barrier coating broadly comprises a ceramic material having a sodium containing compound incorporated therein.
  • the thermal barrier coating 14 may comprise one or more layers 16 of a ceramic material that may be selected from the group consisting of a zirconate, a hafnate, a titanate, and mixtures thereof.
  • the ceramic material may be mixed with, and preferably contains, from about 5 to 99 wt%, preferably from about 30 to 70 wt%, of at least one oxide of a metal selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, scandium, indium, and yttrium.
  • the layer 16 may be a yttria stabilized zirconia material or a gadolinia stabilized zirconia material.
  • the yttria stabilized zirconia material may contain from 1.0 to 25 wt% yttria and the balance zirconia.
  • the gadolinia stabilized zirconia material may contain from 5.0 to 99 wt% with a preferred range of 30 to 70 wt% gadolinia, and the balance zirconia.
  • the ceramic material layer(s) 16 may be deposited using any suitable method known in the art.
  • the thermal barrier coating may further comprise one or more layers 18 of a sodium containing compound such as sodium oxide, sodium containing silicates, sodium containing titanates, etc.
  • the sodium containing compound can be applied by known techniques such as sol-gel, slurry, chemical vapor deposition, sputtering, thermal spray, and electron beam physical vapor deposition (EB-PVD).
  • EB-PVD electron beam physical vapor deposition
  • the thermal barrier coating 14 may have alternating ceramic and sodium containing compound layers 16 and 18.
  • the sodium may be present in the ceramic material in the form of a dopant or a second phase.
  • a coating may be formed by doping a zirconia based feedstock material with sodium.
  • the coating could then be applied by known techniques such as sol-gel, slurry, chemical vapor deposition, sputtering, air plasma-spray, high velocity oxygen fuel (HVOF), and electron beam physical vapor deposition (EB-PVD).
  • sodium containing compounds could be added during the deposition process as a second phase.
  • air plasma-spraying may involve co-spraying one or more sodium containing compounds and the zirconia base material.
  • a bond coat may be provided between the substrate 12 and the thermal barrier coating 14.
  • the bond coat can be a MCrAlY, an aluminide, a platinum aluminide, a ceramic or a silica based bond coat.
  • a top coat may be applied over the thermal barrier coating by known techniques such as sol-gel, slurry, chemical vapor deposition, sputtering, plasma-spray, high velocity oxygen fuel (HVOF), and electron beam physical vapor deposition (EB-PVD).
  • the top coat may be selected from the group consisting of a sodium containing compound, an oxyapatite, a garnet, and mixtures thereof.
  • One of the benefits of the present invention is a thermal barrier coating system that will facilitate cleaning of previously molten sand from turbine components. By removing the solidified sand, further penetration into the thermal barrier coating and subsequent damage due to thermal cycling will be reduced. In addition, airfoil efficiency will be improved due to reduced surface roughness.
  • the coating system of the present invention was developed for use primarily as a thermal barrier coating, it may also be desirable to deposit the material, with a desired degree of porosity, for use as a seal. See, e.g., commonly owned U.S. Pat. 4,936,745 , which is expressly incorporated by reference herein.
  • An example would be the incorporation of polymer material into gadolinia zirconia oxide, with subsequent application by thermal spray and heat treatment to thereby generate pores in the ceramic.
  • the coating preferably has a porosity of between about 30-60 vol. %.

Abstract

A turbine engine component (10) has a substrate (12) and a thermal barrier coating (14) deposited onto the substrate. The thermal barrier coating (14) comprises a ceramic material having a sodium containing compound incorporated therein. The sodium containing compound is present in a concentration so that when molten sand reacts with the coating, sodium silicate is formed as the by product.

Description

    BACKGROUND (1) Field of the Invention
  • The present invention relates to the use of thermal barrier coatings containing high concentrations of sodium containing compounds in the form of a dopant, second phase, or, as discrete layer(s) in the coating.
    • (2) Prior Art
  • Turbine engine airfoils used in desert environments may degrade due to sand related distress of thermal barrier coatings. The mechanism for such distress is the penetration of fluid sand deposits into 7YSZ ceramic thermal barrier coatings that leads to spallation and then accelerated oxidation of exposed metal. It has been observed that gadolinia stabilized zirconia coatings react with fluid sand deposits and a reaction product forms that inhibits fluid sand penetration into the coating. The reaction product has been identified as being a silicate oxyapatite/garnet containing primarily gadolinia, calcia, zirconia, and silica.
  • One way of improving airfoil efficiency is to reduce surface roughness. Sealant layers have been used to address this issue.
  • There remains a need however for a coating system which effectively deals with sand related distress.
    • SUMMARY OF THE INVENTION
  • In accordance with the present invention, a turbine engine component is provided which has a substrate and a thermal barrier coating with a sodium containing compound. The sodium containing compound in the thermal barrier coating is present in a concentration sufficient to create sodium silicate following reaction with molten sand.
  • In accordance with the present invention, a turbine engine component broadly comprises a substrate and a thermal barrier coating deposited onto the substrate. The thermal barrier coating comprises a ceramic material having sodium containing compound incorporated therein.
  • Further in accordance with the present invention, a thermal barrier coating broadly comprises a ceramic material having a sodium containing compound incorporated therein.
  • Other details of the sodium containing thermal barrier coating of the present invention, as well as other advantages attendant thereto, are set forth in the following detailed description and the accompanying drawings wherein like reference numerals depict like elements.
    • BRIEF DESCRIPTION OF THE DRAWINGS
  • The figure is a schematic representation of a thermal barrier coating system in accordance with the present invention.
    • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
  • Referring now to the Figure, there is shown a turbine engine component 10 having a substrate 12, such as an airfoil portion or a platform portion of the component 10, and a thermal barrier coating 14 on at least one surface of the substrate 12. The substrate 12 may be formed from any suitable material known in the art such as a nickel based superalloy, cobalt based superalloy, refractory metal alloy, ceramic based material, or ceramic matrix composite.
  • The thermal barrier coating 14 may comprise one or more layers 16 of a ceramic material that may be selected from the group consisting of a zirconate, a hafnate, a titanate, and mixtures thereof. The ceramic material may be mixed with, and preferably contains, from about 5 to 99 wt%, preferably from about 30 to 70 wt%, of at least one oxide of a metal selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, scandium, indium, and yttrium. In addition, the layer 16 may be a yttria stabilized zirconia material or a gadolinia stabilized zirconia material. The yttria stabilized zirconia material may contain from 1.0 to 25 wt% yttria and the balance zirconia. The gadolinia stabilized zirconia material may contain from 5.0 to 99 wt% with a preferred range of 30 to 70 wt% gadolinia, and the balance zirconia.
  • The ceramic material layer(s) 16 may be deposited using any suitable method known in the art. The thermal barrier coating may further comprise one or more layers 18 of a sodium containing compound such as sodium oxide, sodium containing silicates, sodium containing titanates, etc. The sodium containing compound can be applied by known techniques such as sol-gel, slurry, chemical vapor deposition, sputtering, thermal spray, and electron beam physical vapor deposition (EB-PVD). When the sodium containing compound is present in one or more layers 18, it is preferred that the outermost layer of the thermal barrier coating 14 be a sodium containing compound layer 18. If desired, the thermal barrier coating 14 may have alternating ceramic and sodium containing compound layers 16 and 18.
  • In lieu of forming sodium containing compound layers, the sodium may be present in the ceramic material in the form of a dopant or a second phase. Such a coating may be formed by doping a zirconia based feedstock material with sodium. The coating could then be applied by known techniques such as sol-gel, slurry, chemical vapor deposition, sputtering, air plasma-spray, high velocity oxygen fuel (HVOF), and electron beam physical vapor deposition (EB-PVD). In addition, sodium containing compounds could be added during the deposition process as a second phase. For example, air plasma-spraying may involve co-spraying one or more sodium containing compounds and the zirconia base material.
  • The preferred thermal barrier coatings 14 of the present invention incorporate enough sodium so that when molten sand reacts with the coating 14, sodium silicate is formed as the by product. Sodium silicate, otherwise known as waterglass, is water soluble and can be removed from turbine engine components during a water wash, thereby facilitating cleaning of the turbine airfoils. In accordance with the present invention, the thermal barrier coatings may contain a concentration of the sodium containing compound in the range of from about 0.5 to 50 wt%, preferably from about 10 to about 30 wt%.
  • A bond coat may be provided between the substrate 12 and the thermal barrier coating 14. The bond coat can be a MCrAlY, an aluminide, a platinum aluminide, a ceramic or a silica based bond coat.
  • A top coat may be applied over the thermal barrier coating by known techniques such as sol-gel, slurry, chemical vapor deposition, sputtering, plasma-spray, high velocity oxygen fuel (HVOF), and electron beam physical vapor deposition (EB-PVD). The top coat may be selected from the group consisting of a sodium containing compound, an oxyapatite, a garnet, and mixtures thereof.
  • One of the benefits of the present invention is a thermal barrier coating system that will facilitate cleaning of previously molten sand from turbine components. By removing the solidified sand, further penetration into the thermal barrier coating and subsequent damage due to thermal cycling will be reduced. In addition, airfoil efficiency will be improved due to reduced surface roughness.
  • While the coating system of the present invention was developed for use primarily as a thermal barrier coating, it may also be desirable to deposit the material, with a desired degree of porosity, for use as a seal. See, e.g., commonly owned U.S. Pat. 4,936,745 , which is expressly incorporated by reference herein. An example would be the incorporation of polymer material into gadolinia zirconia oxide, with subsequent application by thermal spray and heat treatment to thereby generate pores in the ceramic. In such a case, the coating preferably has a porosity of between about 30-60 vol. %.

Claims (20)

  1. A turbine engine component (10) comprising:
    a substrate (12);
    a thermal barrier coating (14) deposited onto said substrate;
    said thermal barrier coating (14) comprising a ceramic material having a sodium containing compound incorporated therein.
  2. The turbine engine component according to claim 1, wherein said thermal barrier coating (14) comprises at least one layer (16) of a ceramic material and at least one sodium containing compound layer (18).
  3. The turbine engine component according to claim 1, wherein said thermal barrier coating (14) comprises alternating layers (14,16) of a ceramic material and a sodium containing compound.
  4. The turbine engine component according to claim 1, wherein said thermal barrier coating comprises at least one layer of ceramic material (16) and an outermost layer (18) of said sodium containing compound.
  5. The turbine engine component according to claim 1, wherein said sodium containing compound is present as a dopant.
  6. The turbine engine component according to claim 1, wherein said sodium containing compound is present as a second phase.
  7. The turbine engine component according to any preceding claim, wherein said sodium containing compound is selected from the group consisting of sodium oxide, sodium silicate and sodium titanate.
  8. The turbine engine component according to claim 1, wherein said sodium containing compound is sodium oxide.
  9. The turbine engine component according to any preceding claim, wherein said sodium containing compound is present in a concentration from about to about 0.5 to 50 wt%.
  10. The turbine engine component according to claim 9, wherein said sodium containing compound is present in a concentration from about to about 10 to 30 wt%.
  11. The turbine engine component according to any preceding claim, wherein said substrate (12) is formed from a nickel based superalloy, a cobalt based superalloy, a refractory metal alloy, a ceramic based material, or a ceramic matrix composite.
  12. The turbine engine component according to any preceding claim, wherein said ceramic material comprises a yttria stabilized zirconia and wherein said yttria stabilized zirconia consists of from 1.0 to 25 wt% yttria and the balance zirconia.
  13. The turbine engine component according to any of claims 1 to 11, wherein said ceramic material comprises a gadolinia stabilized zirconia consisting of from 5.0 to 99 wt% gadolinia and the balance zirconia.
  14. The turbine engine component according to claim 13, wherein said gadolinia stabilized zirconia consists of from 30 to 70 wt% gadolinia and the balance zirconia.
  15. The turbine engine component according to any of claims 1 to 11, wherein said ceramic material is selected from the group consisting of a zirconate, a hafnate, a titanate, and mixtures thereof and wherein the ceramic material is mixed with from about 5 to 99 wt% of at least one oxide of a metal selected from the group consisting of lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, scandium, indium, and yttrium and wherein said at least one oxide is present in an amount from 30 to 70 wt%.
  16. The turbine engine component according to any preceding claim, wherein said sodium containing compound is present in an amount sufficient to form sodium silicate when the coating reacts with molten sand.
  17. The turbine engine component according to any preceding claim, further comprising a bond coat between said substrate (12) and said thermal barrier coating (14) and a top coat over said substrate and said thermal barrier coating.
  18. The turbine engine component according to claim 17, wherein said top coat is selected from the group consisting of a sodium containing compound, an oxyapatite, a garnet, and mixtures thereof.
  19. A turbine engine component (10) having a substrate (12) and a thermal barrier coating (14) with a sodium containing compound.
  20. A thermal barrier coating (14) comprising a ceramic material having sodium incorporated therein.
EP07253182A 2006-08-18 2007-08-13 Sodium containing thermal barrier coating Expired - Fee Related EP1889949B1 (en)

Applications Claiming Priority (1)

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US11/506,687 US7776459B2 (en) 2006-08-18 2006-08-18 High sodium containing thermal barrier coating

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EP1889949A2 true EP1889949A2 (en) 2008-02-20
EP1889949A3 EP1889949A3 (en) 2008-06-25
EP1889949B1 EP1889949B1 (en) 2012-05-30

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US7955708B2 (en) 2005-10-07 2011-06-07 Sulzer Metco (Us), Inc. Optimized high temperature thermal barrier
US9975812B2 (en) 2005-10-07 2018-05-22 Oerlikon Metco (Us) Inc. Ceramic material for high temperature service

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US20100154422A1 (en) * 2008-12-19 2010-06-24 Glen Harold Kirby Cmas mitigation compositions, environmental barrier coatings comprising the same, and ceramic components comprising the same
US8039113B2 (en) * 2008-12-19 2011-10-18 General Electric Company Environmental barrier coatings providing CMAS mitigation capability for ceramic substrate components
US20100227146A1 (en) * 2009-03-06 2010-09-09 Larose Joel Thermal barrier coating with lower thermal conductivity
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EP1889949A3 (en) 2008-06-25

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