US20020074901A1 - Double bimorph electromechanical element - Google Patents
Double bimorph electromechanical element Download PDFInfo
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- US20020074901A1 US20020074901A1 US09/739,906 US73990600A US2002074901A1 US 20020074901 A1 US20020074901 A1 US 20020074901A1 US 73990600 A US73990600 A US 73990600A US 2002074901 A1 US2002074901 A1 US 2002074901A1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
- H10N30/204—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using bending displacement, e.g. unimorph, bimorph or multimorph cantilever or membrane benders
- H10N30/2041—Beam type
- H10N30/2042—Cantilevers, i.e. having one fixed end
- H10N30/2043—Cantilevers, i.e. having one fixed end connected at their free ends, e.g. parallelogram type
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/0005—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing non-specific motion; Details common to machines covered by H02N2/02 - H02N2/16
- H02N2/001—Driving devices, e.g. vibrators
- H02N2/0015—Driving devices, e.g. vibrators using only bending modes
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/02—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors
- H02N2/021—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors using intermittent driving, e.g. step motors, piezoleg motors
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/20—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators
- H10N30/204—Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators using bending displacement, e.g. unimorph, bimorph or multimorph cantilever or membrane benders
- H10N30/2041—Beam type
Definitions
- the present invention relates generally to devices and driving methods for miniature motors and in particular to electromechanical motors based on repetitions of small steps.
- a solid actuator such as a PZT element has a very high energy density and the size of a motor could therefore be minimised.
- existing actuator materials with high energy density are not able to change its shape more than a tenth of a percent, which makes it difficult to make an optimised construction with small external dimensions.
- One component that has been used in numerous applications is a piezoelectric bimorph element since a high internal motion magnification can be achieved in the bending mode.
- U.S. Pat. No. 4,291,958 a bimorph cantilever in combination with a magnifying lever is suggested for the focusing of cameras.
- This improved bimorph is intended to be used in an ultrasonic motor.
- a motor intended for applications, which demand extremely small sizes, was constructed and presented in SE9300305-1.
- Rotation or linear translation is performed by stepwise motion with bimorph elements in direct contact with the object to be moved.
- the bimorph elements are driven in such a way that the contact point of the bimorph element moves in two dimensions, i.e. the bimorph is used both in the bending and the longitudinal direction.
- An object of the present invention is to provide electromechanical elements, e.g. piemoelectric elements, which are able to operate satisfactorily with limited mechanical support and which are operable in limited radial spaces.
- a further object is to provide electromechanical, elements with an improved efficiency and a higher ratio between force and volume.
- Another object of the present invention is to provide electromechanical elements having more flexible driving modes.
- electromechanical, preferably piezoelectric, elements which comprises at least two movable parts or displacement portions interconnected by a passive part.
- Each displacement section comprises at least one bimorph, where the active volumes extend in parallel out from the passive part, and so are the electrodes arranged between the electromechanical layers.
- the displacement portions are positioned in substantially the same plane and parallel to the surface to be moved.
- Contact portions are arranged at the central passive part and at the displacement portions.
- the central contact portion is an actuating surface and the other are attaching portions for attachment to a stator.
- the central contact portion is an attaching portion and the other are actuating surfaces. The actuating surfaces are in both cases movable relative to the attaching portions in two dimensions.
- the motor can be manufactured very small, and with simple attachment solutions.
- the elements can easily be operated with dynamic as well as non-dynamic drive mechanisms, and a Very high efficiency is possible to reach.
- Multi-axial motion can be made by the generic types of elements with which it is possible to either increase performance or, reduce the number of voltage
- FIG: 1 is a simple sketch of a single bimorph piezoelectric element actuating on a body
- FIG. 2 a is a simple sketch of an embodiment of a double bimorph piezoelectric element according to the present invention, having two actuating surfaces;
- FIG. 2 b is a more detailed sketch of a typical bimorph section to be used in the piezoelectric element of FIG. 2 a;
- FIG. 3 is a simple sketch of another embodiment of a double bimorph piezoelectric element according to the present invention, having one actuating surface;
- FIG. 4 a is a schematic drawing of a circuit for driving a double bimorph piezoelectric element of soft piezoelectric material according to FIGS. 2 or 3 with two voltage pulses;
- FIG. 4 b is a schematic drawing of a circuit for diving a double bimorph, piezoelectric element of hard, pre-polarised piezoelectric material according to FIGS. 2 or 3 with two voltage pulses;
- FIG. 5 is a diagram illustrated a useful voltage pulse shape for the circuit in FIG. 4;
- FIG. 6 is a sectional view along the axis of a piezoelectric motor according to the present invention driving a tubular body;
- FIG. 7 is a cross-sectional view of the motor of FIG. 6;
- FIG. 8 a is a sketch illustrating flexible attachment points of a stator in a piezoelectric motor according to the present invention
- FIG. 8 b is a sketch illustrating an alternative embodiment of flexible attachment points of a stator in a piezoelectric motor according to the present invention
- FIG. 9 is a simple sketch of an embodiment of a piezoelectric element according to the present invention having four bimorph sections;
- FIGS. 10 a - d schematically illustrates possible motion modes of a piezoelectric element according to FIG. 9, having a motion magnifying lever;
- FIG. 10 e is a schematic drawing of a circuit for driving a piezoelectric element of hard, pre-polarised piezoelectric material according to FIGS. 10 a - d with two voltage pulses
- FIG. 11 is a schematic drawing of a circuits for driving a piezoelectric element according to FIG. 9 with two voltage pulsed;
- FIGS. 12 - 15 are schematic drawings of different embodiments of piezoelectric elements according to the present invention.
- FIG. 16 illustrates the use of friction enhancing elements of an actuating surface of a piezoelectric element.
- miniaturised motors An important application for miniaturised motors is optical lens systems, where e.g. lenses should be allowed to move linearly along the optical axis. In certain cases, it is requested to utilise a rotating motion that is converted into a linear one via threads in order to achieve larger holding forces, in particular in the direction of the optical axis. In other cases a direct linear motion is to prefer.
- Other applications for miniaturised motors may concern positioning of small details e.g. by tubular so-called vacuum tweezers, and in this case it is desirable to accomplish both a rotating and linear motion in the same motor.
- Piezoelectric bimorph elements have a large advantage, which is that one can obtain a very large bending motion in relation to the shape alterations of the bulk material.
- An earlier invention described in the Swedish patent SE9300305-1, has presented the design of a motor based on bimorph elements.
- the possibility to obtain a motion of the tip of the element in two directions, both bending and elongation, is utilised in order to grip and move a rotor.
- one set of elements can release and return to the original position while the other set holds and drives the rotor.
- the rotor is in such a manner, roved around stepwise by using frictional forces between the tip of the element and the rotor.
- FIG. 1 illustrates a single bimorph piezoelectric element 10 according to prior art actuating on a body 20 .
- the element 10 comprises a passive part 22 for attachment of the element 10 to a stator portion, 24 .
- the element 10 further comprises a displacement portion 28 in turn comprising at least two parallel active volumes 14 , 16 .
- Each of the active volumes 14 , 16 comprises at least one piezoelectric layer.
- the active volumes 14 , 16 can be activated individually by electrodes 12 (only one is illustrated in the figure) arranged in parallel with the active volumes 14 , 16 .
- At the tip of the displacement portion 28 is an actuating surface 18 , which is brought into contact with the body 20 during operation.
- a resilient means 26 applies a force between the stator 24 and the body 20 .
- This piezoelectric element 10 has two contact portions with the surrounding parts, one attachment portion 22 and one actuating surface 18 .
- One of the contact points is thus fixed in relation to the stator, part 24 , while the other is movable in relation to the body 20 .
- the active volumes of piezoelectric layers can be activated individually it is assumed that the piezoelectric material is soft, i.e. that the material is easily re-polarised.
- the piezoelectric layers expand in the electrical field direction, i.e. each layer becomes thicker.
- the active volume 16 will contract in the longitudinal direction. This contraction is thus related to the d 13 coefficient, discussed above. If the active volume 14 is unaltered, the decreased length of the active volume 16 will cause the displacement portion 28 of the element 10 to bend upwards in the figure, i.e. in the z direction. Note that all motions of the piezoelectric element are strongly exaggerated in the figures, in order to illustrate the motion principles.
- the displacement portion 28 of the element 10 can be caused to contract in the longitudinal direction, i.e. in the x direction.
- the actuating surface 18 can be moved in a two-dimensional space, an x-z-space, as defined by the arrows in FIG. 1.
- the element 10 is forced to bend against it, as is shown in the figure, then an expansion of the element 10 is performed, which will A move the actuating surface 18 basically in the x-direction (since the apparent bending is exaggerated in the figure).
- a piezoelectric element made of a hard piezoelectric material might have a different response on the applied voltages. However, by selecting the voltages properly, the same motion pattern is possible to obtain.
- a motor based on one or several such single elements has, however, some minor disadvantages, as was described in the background section.
- the large passive part is e.g. necessary to insure a satisfactory operation of the motor.
- FIG. 2 a illustrates a monolithic embodiment of a double bimorph piezoelectric element 30 according to the present invention.
- a piezoelectric element 30 comprises a first displacement portion 32 A, having a first bimorph section 33 A.
- the first bimorph section 33 A has at least a first 14 A and a second 16 A active volume.
- Each of active volumes 14 A, 16 A comprises at least one piezoelectric layer.
- the bimorph sections are generally flat, having an extension in one or two dimensions.
- the first bimorph section 33 A is in this embodiment shaped as a beam and the active volumes 14 A, 16 A extend between a first edge 35 A and a second We 35 B.
- a typical shape of a bimorph section is a beam or cantilever, where the edges 35 A, 35 B are the short edges of the beam and the active volumes 14 A, 14 B extend along the longitudinal direction of the beam.
- a disc sector shape is also possible, and the edges 35 A, 35 B are then portions of the disc sector rim.
- the active volumes 14 A, 14 B then extend in parallel with the disc surface. Electrodes 12 (only one illustrated) are arranged in parallel and within the active volumes 14 A, 16 A in order to activate each volume of the bimorph individually.
- the active volumes 14 A, 16 A of the bimorph section 33 A are typically built by several co-acting piezoelectric layers.
- “bimorph” is normally intended a disc or beam with different properties on each side of a centre line.
- the bimorph thus comprises two separate active volumes.
- the active volumes of each side of the centre line can in turn consist of a large number of layers with piezoelectric material separated by immediate electrical layers.
- every second electrical layer is a ground layer and the other electrical layers are connected to an electrode.
- the centre electrode is often a ground electrode, since it is common to both phases. In the following description, only the centre electrode and sometimes one phase electrode each active volume are drawn in order to simplify the sketches.
- FIG. 2 b a typical bimorph multilayer section is illustrated in more detail.
- the bimorph comprises two active volumes 14 , 16 , separated by a ground electrode 12 .
- the upper active volume 16 comprises a number of piezoelectric layers 17 , separated by electrodes 11 .
- the lower active volume 14 comprises a number of piezoelectic layers 15 , separated by electrodes 13 . Every second electrode of the upper active volume 16 is connected to a first phase electrode 19 and every second electrode of the lower active volume 14 is connected to a second phase electrode 21 . The rest of the electrodes are connected to a ground electrode 23 .
- the piezoelectric effect that is utilised in a conventional bimorph is the contraction (given by the coefficient d 13 ) perpendicular to the electrical field.
- the d 13 mode gives a smaller strain than the d 33 mode (expansion parallel to the field), but for small multilayer elements this is normally compensated since a larger volume of the element can be utilised.
- the piezoelectric element 30 in FIG. 2 a also comprises a second displacement portion 32 B having a second bimorph section 33 B
- the second bimorph section 33 B has at least a third 14 B and a fourth 16 B active volume.
- Each of the active volumes 14 B, 16 B comprises at least one piezoelectric layer.
- the second bimorph section 33 B is in this embodiment shaped as a beam and the active volumes 14 B, 16 B extend between a third edge 35 C and a fourth edge 35 D.
- Electrodes 12 (only one is shown) are arranged in parallel and within the active volumes 14 B, 16 B in order to activate each volume of the bimorph individually.
- the active volumes 14 B, 16 B of the bimorph section 33 B are typically built by several co-acting piezoelectric layers.
- the first and the second displacement portions 32 A, 32 B are monolithically interconnected by a passive portion 31 by the fist edge 35 A and the third edge 35 C, respectively.
- the first bimorph section 33 A is in other words abutted with its first edge 35 A to the third edge 35 C of the second bimorph section 33 B via the passive portion 31 .
- the piezoelectric element 30 of this embodiment comprises a centre section of passive material 31 , from which two beams 32 A, 32 B extend.
- the two displacement portions 32 A, 32 B are positioned substantially in the same plane. The bending of the displacement portions 32 A, 32 B takes place essentially perpendicular to this plane and essentially perpendicular to the surface of the body 20 to be moved.
- each tip of the beams 32 A, 32 B is supplied with a respective actuating surface 34 A and 34 B, which acts on the body to be moved 20 .
- the passive part 31 constitutes instead an attachment portion to the stator 24 .
- the piezoelectric element 30 of this embodiment has thus three contact portions, one at the centre, at the passive portion 31 and two at a distance from the passive portion 31 and the edges 35 A, 35 C connected thereto.
- these outer contact portions are situated adjacent to the tip of respective beam, i.e. close to the outer edges 35 B and 35 D, respectively.
- the centre contact portion is in this embodiment an attachment portion 31 , and the outer contact portions are actuating surfaces 34 A, 34 B.
- the piezoelectric bimorph element 30 of FIG. 2 a can be operated in several different modes.
- the two actuating surfaces 34 A, 34 B are driven in parallel, i.e. both actuating surfaces 34 A, 34 B are in contact with the body 20 at the same time, driving the body 20 in the same direction, and releasing the body 20 at the same time.
- the element 30 of FIG. 2 a gives certain advantages compared with the use of a single beam element. Since the contact to the body 20 is made by two actuating surfaces 34 A, 34 B, the stability of the body 20 against rotation is improved considerably.
- the passive portion 31 can thus be made considerably smaller than the passive portion 22 (FIG. 1) of a single-beam element. The utlisation of the piezoelectric material and the space around the body, 20 is thus much more efficient.
- the piezoelectric element 30 comprises a first displacement portion 32 A and a second displacement portion 32 B.
- the displacement portions 32 A, 32 B comprise bimorph sections 33 A, 33 B of active volumes 14 A, 14 B, 16 A, 16 B including piezoelectric layers as described above and are interconnected by a passive portion 31 .
- the two displacement portions 32 A, 32 B are positioned substantially in the same plane.
- each tip of the beams 32 A, 32 B is supplied with a respective attachment portion 36 A and 36 B, which holds respective beam tip fixed to the stator 24 .
- These attachment portions 36 A, 36 B are preferably passive portions of respective displacement portion 32 A, 32 B.
- the passive part 31 in the centre is in this embodiment instead provided with an actuating surface 34 C for contacting the body 20 .
- the piezoelectric element 30 of this embodiment has thus also three contact portions, one at the centre, at the passive portion 31 and two at a distance from the passive part 31 , and the edges 35 A, 35 C connected thereto.
- these outer contact portions are situated adjacent to the tip of respective beam, i.e. closet to the outer edges 35 B, 35 D,
- the centre contact portion is in this embodiment an actuating surface 34 C, and the outer contact portions are attachment portions 36 A, 36 B.
- the piezoelectric bimorph element of FIG. 3 can be operated in several different modes.
- the two beams are preferably driven in co-operation with each other, since they drive one common actuating surface 34 C. When one beam contracts, the other typically expand, and they should preferably bend the same amount at all instances.
- Between the attachment portions and the actuating surface there are four independent active volumes, 14 A, 14 B, 16 A and 16 B.
- the four active volumes admit motions of the actuating surface in both the z and the x direction. For a soft piezoelectric material a positive z motion is achieved when the volumes 14 A and 14 B are activated at the same time, and a negative z motion when the volumes 16 A and 16 B are activated simultaneously.
- Driving modes comprising rotation of the common actuating surface 34 C can also be achieved, by activate volumes diagonally, i.e. for instance 14 A and 16 B.
- An actual actuating surface has a non-negligible area. By utilising a large area, a tilting of the actuating surface can be achieved.
- the element of FIG. 3 gives certain advantages compared with the use of a single beam element.
- the support do not need to be stable against bending torque, but rather the opposite, since a reduced bending stiffness gives a larger stroke in the z direction.
- the construction of an inertial motor is greatly simplified as the inertia of the whole stator part 24 it typically much larger than the bimorph and support. This gives a larger operating frequency range.
- a buckling mode can also be superimposed by expansion of the element in the x-direction, which results in higher deflections and forces than conventional bimorph bending.
- the drive elements are preferably monolithic, manufactured by multilayer techniques using piezoelectric material. However, also other types of drive elements and materials are possible to use in the present invention.
- Electromechanical motors and actuators and in particular piezoelectric motors and actuators, are available in a huge number of varieties.
- One way to classify the devices is to divide them according to their driving mechanism. The features and problems of the devices are often specific for each group or sub-group.
- One solution applied to a motor device of a particular driving mechanism may be totally irrelevant for other types.
- electromechanical devices having non-dynamic, pseudo-static or inertial driving mechanisms are considered. For a better understanding of the common driving mechanisms, a brief report on different mechanisms is given in appendix 1.
- FIG. 4 a a solution of reducing the number of controllable phases for a soft piezoelectric element of the type of FIG. 2 is shown making it possible to create at stepping motion.
- a double bimorph piezoelectric element 30 has two displacement portions 32 A and 32 B.
- the electrodes are for the sake of simplicity illustrated as single electrodes, even if the different phases in a Practical case will comprise several electrodes each.
- the centre electrodes have reference numbers 40 A and 40 D, respectively, and the four controllable phases have the reference numbers 40 B, 40 C, 40 E and 40 F, respectively.
- One of the centre electrodes 40 A is supplied with a constant voltage U, corresponding to the highest voltage U of the phase electrodes, the other centre electrode 40 D is connected to ground.
- the upper electrode 40 B of one element portion is connected to the lower electrode 40 F of the other element portion, and vice versa.
- both bimorph can have the same central voltage, typically ground, but the polarisation is, chosen to get the desired behaviour. This is illustrated in FIG. 4 b by the electrodes 40 G-K. The polarisation direction is indicated by the arrows P.
- FIG. 5 illustrates one possible shape of the voltage signals to be used in a system of FIG. 4.
- a first phase voltage A has a linear increase up to the maximum voltage U.
- the maximum voltage U is kept for a while and is then decreasing linearly to ground potential again.
- a second phase voltage B has the same general shape, but is phase shifted relative to A.
- a soft piezoelectric material has been selected and then, the voltage is normally not reversed.
- the voltage can be reversed and one may create corresponding movements by placing the ground potential half way between the maximum and minimum voltages of the phases.
- phase A and B are zero and the actuating surface 34 B is in a zero position, and the actuating surface 34 A is in a maximum contracted state. From 42 A, phase A increases linearly up to maximum voltage at point 42 B, which means that both actuating surfaces 34 A and 34 B moves upwards and to the right in FIG. 4, From the point 42 B to 42 C, the voltage of phase B increases to its maximum value and the actuating surface 34 A, 34 B will move downwards and to the right.
- the actuating surface 34 B is now in a maximum contracted state, while the actuating surface 34 A is in a “zero” position.
- the phase voltages of A and B will decrease in the same phase-shifted manner, which will result in a motion back to the original positions for the actuating surfaces 34 A, 34 B.
- Both actuating surfaces 34 A, 34 B will move synchronously according to the broken line paths in FIG. 4 a (exaggerated) and by e.g. selecting a motion frequency that implies that the actuating surfaces move essentially free from contact between the points 42 D and 42 F in the example above, the body will be driven forwards by an inertial mechanism. The direction of motion will be reversed if the phase shift between the phases A and B is reversed.
- the speed can be controlled by the frequency within a certain interval, which is limited by the resonance frequency of the driving element and the relation between spring force and stator inertia.
- Driving elements in the order of millimeters can typically operate in frequency intervals of 5 to 35 kHz.
- a corresponding driving arrangement can be provided for an element according to FIG. 3.
- FIG. 6 In FIG. 6 is illustrated a sectional view along the axis of a piezoelectric motor according to the present invention, driving a tubular body 20 .
- Two piezoelectric elements 30 are shown in the section. They are in this embodiment of the type illustrated in FIG. 3, and similar parts are provided with the same reference numbers.
- the elements 30 are attached to a flexible printed circuit board 48 , in turn fixed by two bushings 54 of a suitable low-friction material and an outer stator tube 56 .
- a spring 52 is arranged to apply a force on the elements 30 towards the centre of the tubes, i.e. against the body to be moved—the inner tube 20 .
- a flexible printed circuit board 48 can be stiffened-up by e.g.
- FIG. 7 A cross-sectional view of the motor of FIG. 6 is illustrated in FIG. 7.
- four elements 30 are visible, enabling e.g. a pseudo-static, walking or inertial driving mechanism, without extreme requirements on manufacturing and mounting precision or grinding in. It is also possible to use fewer or more elements, in some cases combined with additional spring arrangements. Motors with less than four drive elements are preferably driven with an inertial or pseudo-static driving mechanism. With three or four elements, a self-aligning and self-stabilising effect is achieved. If more elements are used in different axial positions, the bushings may also be omitted.
- FIG. 7 an opening 58 in the stator tube 56 is shown, through which the flexible printed circuit board 48 can be arranged, which facilitates the arrangement of voltage connections to the different element phases.
- FIG. 6 the geometry of the element 30 in relation to the body 20 to be moved is clearly illustrated.
- the element has its bimorph sections in substantially the same plane and parallel to the surface of the body to be moved.
- the elements 30 are extended in the axial direction of the central tube 20 .
- elements following the tangential direction i.e. the element will be bent, following a circular plane parallel to the circumference of the central tube 20 .
- One such element is illustrated further below. From FIG. 6 and FIG. 7 it is easily noticed that the extension of the motor in the radial direction is very Small indeed.
- Such a motor design is suitable for instance for optical systems, where the body to be moved is or is connected to an optical lens.
- FIG. 7 four drive elements are displaced symmetrically around the cylinder to be moved. This arrangement will, due to the self-centering of the body to be moved, make it possible to use non-dynamic as well as inertial or pseudo-static drive mechanisms.
- FIG. 8 a illustrates a possibility to improve the flexibility of the attachment.
- a double-beam element 30 is attached by its two attachment portions 36 A and 36 B, respectively, to tabs 47 A, 47 B of a flexible printed circuit board 48 , in turn attached to the stator main portion 46 .
- This attachment arrangement will give the attachment point a freedom to rotate, but will restrict motion in the x direction and restrict motion in the z direction somewhat.
- the shape and size of the tab 47 A, 47 B can be adjusted to give the attachment point the appropriate properties.
- a metal film 50 can be provided on the surface of the flexible printed circuit board 48 in order to make it even stiffer.
- FIG. 8 b shows an alternative solution. Using electrical vias 51 and/or solder bumps 49 A, 49 B, mesa-type metal structures that have a high stiffness in the x and z directions, but a fairly low bending stiffness, will be created.
- an element 30 comprises two displacement portions 32 A, 32 B, which comprise two bimorph sections each, i.e. the displacement portion 32 A comprises the bimorph sections 33 A and 33 C and the displacement portion 32 B comprises the bimorph sections 33 B and 33 D.
- the bimorph sections are provided with piezoelectric layers and electrodes similar to what has been described before.
- the bimorph sections of one displacement portion are arranged edge to edge, forming one common beam.
- the element comprises two beams, each of which having serial bimorph sections abutting edge to edge.
- the bimorphs have eight individually controllable active volumes 60 A-H, which enables the creation of new motion patterns.
- the bimorph sections are of equal length, but may in more elaborate applications be selected to give requested properties at the attachment points.
- a typical motion is created by letting the bimorph sections of each displacement portion have an opposite bending.
- the sections 33 C and 33 D create a bending outwards.
- An opposite bending is simultaneously created by the sections 33 A and 33 B.
- the attachment points 36 A, 36 B may then be kept planar, independent of the z position of the actuating surface 34 C. It is also possible to reduce the clamping forces to a minimum by adjusting, The activation levels in all sections.
- FIG. 9 If a simplified driving of the element in FIG. 9 is requested, it may be connected according to FIG. 11.
- the two phases give in this sketch possibilities to control both x and z motion, but not any tilting around the x-axis.
- the connections are basically in analogy with FIG. 4.
- FIGS. 10 a - d illustrates a further developed embodiment of the present invention.
- the element 30 is based on the element according to FIG. 3.
- the actuating surface 34 C is now placed at the end of a magnifying lever 44 attached at the passive portion 31 .
- the magnifying lever 44 is moved basically in the z direction, see FIGS. 10 b and 10 d.
- the magnifying lever 44 is tilted, see FIGS. 10 a and 10 c.
- a tilted magnifying lever 44 will move the actuating surface 34 C in the x-direction. A turning of the element can thus be transferred into a linear motion. Since the absolute strokes of the active volumes are extremely limited, such tiling of a lever 44 can increase the available stroke of an actuating surface 34 C. Such a transfer is very favourable both in the view of increasing the size of the motion and by the possibility to transfer more mechanical energy, i.e. a better mechanical coupling between the driving element 30 and a driven surface. In an ideal case it is possible to transfer all the mechanical energy stored in the bimorph to the driven component. If a simplified driving is desired for elements according to FIGS. 10 a - d, the electrodes 40 L-P could be connected as in FIG. 10 e. The same ground is used for both bimorphs and the polarisation of the material is chosen to get the different motion models.
- the displacement portions 32 A, 32 B are intended to have only one bimorph section each.
- the attachment points 36 A, 36 B and their corresponding means at the stator side have to provide as free rotation around the y axis as possible, while keeping the x and z position fixed.
- Such a rotational freedom could be implemented by using the attachment solutions given in FIG. 8 a and FIG. 8 b.
- An alternative would be to use an element 30 according to FIG. 9, with more than one bimorph section in each displacement portion.
- the attachment to the stator can then be more or less stiff, but still the motion modes of FIGS. 10 a - d can be achieved.
- a central passive portion 31 has an actuating surface 34 D.
- other passive portions 36 C-F (only two are shown) are provided, which is used for attachment of the element 30 to the stator.
- the disc is divided into four sectors 32 C-F, which are individually activatable.
- the placement of the passive attachment portions depends on the choice of motion modes. For bending-extension modes as in the case of the element in FIG. 3, the attachment portions are placed as in FIG. 12. For bending bending—bending modes, as e.g.
- the attachment portions are preferably placed at the sector division lines instead, such as indicated by the passive portion 36 G, drawn with broken lines.
- the sectors 32 C-F correspond to the beams or displacement portions in earlier embodiments.
- To each sector 32 -F can be associated an attachment point 36 C-F,
- Each sector or displacement portion comprises at least one bimorph section in analogy with earlier discussions. The operation of the bimorph sections will basically result in a buckling of the disc, moving the actuating surface 34 D up and down, sidewards and tilt it. The sideward motion is to some extent limited by the solid disc geometry, and an alternative in this embodiment would be to provide the disc with a magnifying lever, as in FIG. 10, and use bending modes of the disc instead.
- FIG. 12 Another way to reduce the stiffness in an element according to FIG. 12 would be to introduce slits 47 between the different sectors.
- the slits are increased, creating basically a four-beam element with a cross geometry. This increases the flexibility and the motion in the “disc” plane will subsequently increase. Even if the illustrated embodiment has four “legs”, any number of “legs” will of course be able to use.
- beam-shaped elements can be given different shapes, Two examples are illustrated in FIG. 14 and FIG. 15.
- an arc shape is used, which may be advantageous for applications with a cylindrical or spherical geometry. In this way the individual geometry of each application can be utilised to minimise the space necessary for the actuating operation.
- the bimorphs are positioned in one and the same cylindrical plane. Elements could also be connected in series to create rings with two or more double beams.
- the force created by the elements is larger than what is possible to apply to the body to be moved, if only uses frictional forces.
- One solution for this is to use some fiction enhancing geometries 49 , 51 at the actuating surface 34 C and/or the surface of the body 20 to be moved.
- surfaces 49 , 51 with teeth are illustrated. This increases the force that can be applied between the actuating surfaces 34 C and the body 20 . It will, however, also put extra demands on the stroke in the z direction since the teeth of the surface have to release their relative engagement at the restoring phase of each step.
- a teeth-geometry may also contribute in positioning, since the teeth 49 of the actuating surface 34 C will be centered with respect to the teeth 51 of the body 20 .
- the teeth tips will typically be flat and the positioning has to be performed in such a way that the teeth will grip instead of ending up with the flat parts against each other.
- the first division of driving mechanisms is made between dynamic mechanisms and non-dynamic mechanisms.
- various electromechanical motors based on dynamic mechanisms can be realized.
- the motors can only operate in a certain frequency range with no operation at low internal speed or frequency.
- the commonly encountered names ultrasonic and travelling wave motors belong to the group dynamic mechanisms where the latter is a particular example of a motor based on mechanical resonance.
- the main part of motors constructions disclosed are based on mechanical resonance of either the piezoelectric material itself or a structure mechanically coupled with the piezoelectric material.
- the driven component is moved by intermittent cyclic contact with the resonating surface or elements.
- the driven component normally a rotor, and some of the resonating elements.
- the major interest in this mechanism is connected to the potential for energy saving and motion magnification.
- An active structure in resonance can move with little consumption of energy, which theoretically could be used in a highly efficient motor.
- Motion magnification is important when the dimensions are reduced and the clearance between the mechanical parts is small. Disadvantages in practice are the relatively high wear and difficulties in approaching a large motion range of the resonating parts without failure.
- Some motors use inertial effects.
- the driven component is moved by intermittent friction contact with the actuator element in a cyclic manner.
- the inertia of the driven component, or some other parts in the motor, is chosen so that the actuator elements are able to move freely, normally by fast and two-dimensional motion, to another contacting position.
- One cycle consists of creating dynamic contact, movement of the driven component, dynamic release and return to start position.
- the dynamic nature makes it necessary to keep the cycle frequency within a certain range.
- the inertial mechanism will become an impact mechanism if the contacting time is short in relation to the cycle time.
- One important advantage with this mechanism is that in applications with short lifetimes and medium forces there are moderate demands on the surface to be in contact. Due to the dynamic motion this mechanism are inferior to a non-dynamic mechanism regarding positioning and resolution.
- Stick-slip mechanisms are particular inertia mechanisms where the increase in friction coefficient at zero relative velocity between actuator elements and the driven component is utilised. Two-dimensional motion of the actuator elements is not necessary in case. Since the friction coefficient (normally) is higher at zero relative velocity, the desired motion of the driven component is made with the actuator at a force less than the slipping force. The actuator is moved back at high speed with an initial high acceleration. The acceleration of the actuator is chosen high enough to case slippage between actuator and component to be moved. The inertia of the driven component is hence utilised.
- the main advantage is the simple construction and the main disadvantages are the wear of the components and the uncontrolled nature of the mechanism.
- the non-dynamic mechanisms are characterised, in that the motion can be made at arbitrarily low frequencies or speed of the active elements.
- the driven component is moved by actuator elements which make motion cycles consisting of sequences such as grip, move, release and return. when one element (set) is releasing, another (set of) element will grip the driven component.
- the upper Bait of the non-dynamic mechanisms is typically a cycle frequency where mechanical resonance of the actuator elements will substantially influence the movement of the elements, i.e. the quasi-static limit.
- the non-dynamic mechanisms are advantageous where controlled positioning is desired at low to medium-high speeds.
- the drive component is moved by mechanical steps in a clamp-extend-clamp fashion.
- the clamping elements are connected to a central extention tube that move the driven component. In between each motion, the extention, the driven components is clamped by both sets of elements and stands still.
Abstract
The present invention discloses motors using electromechanical, preferably piezoelectric, elements (30). The element (30) comprises at least two movable parts or displacement portions (32A, 32B) interconnected by a passive part (31). Each displacement section (32A, 32B) comprises at least one bimorph (33A, 33B), where the, active volumes extend in parallel out from the passive part (31), and so are the electrodes (12) arranged between the electromechanical layers. The displacement portions (32A, 32B) are positioned in substantially the same plane and parallel to the body (20) to be moved. Contact portions are arranged at the central passive part (31) and at the displacement portions (32A, 32B). In one embodiment, the central contact portion is an actuating surface (34C) and the other are attaching a portions (36A, 36B) for attachment to a stator (24). In another embodiment, the central contact portion is an attaching portion and the other are actuating surfaces. The actuating surfaces (34C) are in both cases movable relative to the attaching portions (36A, 36B) in two dimensions.
Description
- The present invention relates generally to devices and driving methods for miniature motors and in particular to electromechanical motors based on repetitions of small steps.
- There are numerous applications with the need for extremely miniaturised motors that are able to make controlled fine positioning. Among these, portable consumer devices, such as e.g. cameras, have additional demands for low power consumption, low weight and price The required motion is typically linear but often a rotating motor combined with a motion-converting mechanism such as a lead-screw is used. The motion range is often in the order of millimeters. There is yet, no real miniature motors presented which fulfils all demands above.
- Generally, the use of a solid actuator material and some type of magnification mechanism appear to be the best solution for the desired miniature motors. A solid actuator such as a PZT element has a very high energy density and the size of a motor could therefore be minimised. Typically, existing actuator materials with high energy density are not able to change its shape more than a tenth of a percent, which makes it difficult to make an optimised construction with small external dimensions. One component that has been used in numerous applications is a piezoelectric bimorph element since a high internal motion magnification can be achieved in the bending mode. In U.S. Pat. No. 4,291,958, a bimorph cantilever in combination with a magnifying lever is suggested for the focusing of cameras. However, the necessary stroke of such a focusing device results in a poor stiffness of the device. In U.S. Pat. No. 4,339,682, a motor based on two bimorphs connected by an elastic member to drive a rotor has been presented. Stepwise movements magnify the motion. Apart from the space demands of this construction, the conversion of a rotating motion into a linear motion does normally result in a reduced performance. Bimorphs operating in the bending mode in combination with teeth on both rotor and drive elements or only on the rotor have been used to construct mechanical stepping motors, as disclosed e.g. in the abstracts of JP 61-177178 and JP 2-142365, A method to improve the energy transfer from a bending bimorph is suggested in EP 0993055. This improved bimorph is intended to be used in an ultrasonic motor. A motor intended for applications, which demand extremely small sizes, was constructed and presented in SE9300305-1. Rotation or linear translation is performed by stepwise motion with bimorph elements in direct contact with the object to be moved. In this invention, the bimorph elements are driven in such a way that the contact point of the bimorph element moves in two dimensions, i.e. the bimorph is used both in the bending and the longitudinal direction.
- In several applications, space is a crucial factor, and there is in many cases not enough space to supply enough rigid supports for two-dimensional cantilever bimorphs according to prior art. There is thus a need for simple drive elements that can operate in narrow spaces with limited mechanical support.
- There are basically two properties of the support to consider. Firstly the bending deflection of the bimorph tip due to the flexibility in the support. Secondly the bending stiffness of the support in relation to the equivalent mass with respect to support bending. If the flexibility of the support would allow the bimorph tip to move as much as what is achieved by piezoelectric activation of the bimorph, then there are only a few ways to create stepwise motion. Either a stick-slip mechanism could be used or an inertial mechanism where the support bending equivalent mass is utilised, which means operation at frequencies higher than the resonance frequency of the support. The resonance frequency of the support will typically be close to the resonance frequency of the bimorph itself since the spring constants and masses have to be about the same. In practice the design will be extremely critical and at miniature size the performance rather poor. If a stiffer support is used, the resonance frequency of the support will further increase and the available operating frequency range will decrease or even disappear. There is essentially just one solution that gives freedom in design and allows for performance optimisation and that is a very high bending stiffness of the support in relation to the stiffness of the bimorph, itself. To get this desired stiffness the support will be rather large or complex.
- An object of the present invention is to provide electromechanical elements, e.g. piemoelectric elements, which are able to operate satisfactorily with limited mechanical support and which are operable in limited radial spaces. A further object is to provide electromechanical, elements with an improved efficiency and a higher ratio between force and volume. Another object of the present invention is to provide electromechanical elements having more flexible driving modes.
- The above objects are achieved by devices according to the enclosed patent claims. In general words, electromechanical, preferably piezoelectric, elements are used, which comprises at least two movable parts or displacement portions interconnected by a passive part. Each displacement section comprises at least one bimorph, where the active volumes extend in parallel out from the passive part, and so are the electrodes arranged between the electromechanical layers. The displacement portions are positioned in substantially the same plane and parallel to the surface to be moved. Contact portions are arranged at the central passive part and at the displacement portions. In one embodiment, the central contact portion is an actuating surface and the other are attaching portions for attachment to a stator. In another embodiment, the central contact portion is an attaching portion and the other are actuating surfaces. The actuating surfaces are in both cases movable relative to the attaching portions in two dimensions.
- Advantages with the present invention are that the motor can be manufactured very small, and with simple attachment solutions. The elements can easily be operated with dynamic as well as non-dynamic drive mechanisms, and a Very high efficiency is possible to reach. Multi-axial motion can be made by the generic types of elements with which it is possible to either increase performance or, reduce the number of voltage
- The invention, together with further objects and advantages thereof, may best be understood by making reference to the following description taken together with the accompanying drawings, in which:
- FIG:1 is a simple sketch of a single bimorph piezoelectric element actuating on a body;
- FIG. 2a is a simple sketch of an embodiment of a double bimorph piezoelectric element according to the present invention, having two actuating surfaces;
- FIG. 2b is a more detailed sketch of a typical bimorph section to be used in the piezoelectric element of FIG. 2a;
- FIG. 3 is a simple sketch of another embodiment of a double bimorph piezoelectric element according to the present invention, having one actuating surface;
- FIG. 4a is a schematic drawing of a circuit for driving a double bimorph piezoelectric element of soft piezoelectric material according to FIGS. 2 or 3 with two voltage pulses;
- FIG. 4b is a schematic drawing of a circuit for diving a double bimorph, piezoelectric element of hard, pre-polarised piezoelectric material according to FIGS. 2 or 3 with two voltage pulses;
- FIG. 5 is a diagram illustrated a useful voltage pulse shape for the circuit in FIG. 4;
- FIG. 6 is a sectional view along the axis of a piezoelectric motor according to the present invention driving a tubular body;
- FIG. 7 is a cross-sectional view of the motor of FIG. 6;
- FIG. 8a is a sketch illustrating flexible attachment points of a stator in a piezoelectric motor according to the present invention;
- FIG. 8b is a sketch illustrating an alternative embodiment of flexible attachment points of a stator in a piezoelectric motor according to the present invention;
- FIG. 9 is a simple sketch of an embodiment of a piezoelectric element according to the present invention having four bimorph sections;
- FIGS. 10a-d schematically illustrates possible motion modes of a piezoelectric element according to FIG. 9, having a motion magnifying lever;
- FIG. 10e is a schematic drawing of a circuit for driving a piezoelectric element of hard, pre-polarised piezoelectric material according to FIGS. 10a-d with two voltage pulses; FIG. 11 is a schematic drawing of a circuits for driving a piezoelectric element according to FIG. 9 with two voltage pulsed;
- FIGS.12-15 are schematic drawings of different embodiments of piezoelectric elements according to the present invention; and
- FIG. 16 illustrates the use of friction enhancing elements of an actuating surface of a piezoelectric element.
- An important application for miniaturised motors is optical lens systems, where e.g. lenses should be allowed to move linearly along the optical axis. In certain cases, it is requested to utilise a rotating motion that is converted into a linear one via threads in order to achieve larger holding forces, in particular in the direction of the optical axis. In other cases a direct linear motion is to prefer. Other applications for miniaturised motors may concern positioning of small details e.g. by tubular so-called vacuum tweezers, and in this case it is desirable to accomplish both a rotating and linear motion in the same motor.
- In order to design a rotating, linear or combined linear-rotating motor being able to displace for instance a tube, but at the same time restrict the outer dimensions of the motor, it is desirable to use driving elements having small dimensions in the radial direction. The elements may instead have a larger extension in the axial direction. Bimorph elements have generally such geometry and the bending mode can advantageously be utilised for the radial motion, while the elongational mode creates a displacement in the axial direction. It is important to have a sufficiently large movement in the radial direction in order to compensate for possible shape errors of the outer surface of the tube.
- Piezoelectric bimorph elements have a large advantage, which is that one can obtain a very large bending motion in relation to the shape alterations of the bulk material. An earlier invention, described in the Swedish patent SE9300305-1, has presented the design of a motor based on bimorph elements. In short, the possibility to obtain a motion of the tip of the element in two directions, both bending and elongation, is utilised in order to grip and move a rotor. By utilising two sets of elements, one set of elements can release and return to the original position while the other set holds and drives the rotor. The rotor is in such a manner, roved around stepwise by using frictional forces between the tip of the element and the rotor.
- Although the examples in the present invention are described utilising piezoelectric materials, e.g. soft and hard PZT, other electromechanical materials could also be utilised.
- FIG. 1 illustrates a single
bimorph piezoelectric element 10 according to prior art actuating on abody 20. Theelement 10 comprises apassive part 22 for attachment of theelement 10 to a stator portion, 24. Theelement 10 further comprises adisplacement portion 28 in turn comprising at least two parallelactive volumes active volumes active volumes active volumes displacement portion 28 is anactuating surface 18, which is brought into contact with thebody 20 during operation. A resilient means 26 applies a force between thestator 24 and thebody 20. - This
piezoelectric element 10 has two contact portions with the surrounding parts, oneattachment portion 22 and oneactuating surface 18. One of the contact points is thus fixed in relation to the stator,part 24, while the other is movable in relation to thebody 20. - By applying a voltage between selected electrodes, the active volumes of piezoelectric layers can be activated individually it is assumed that the piezoelectric material is soft, i.e. that the material is easily re-polarised. By applying a voltage over the
active volume 16, the piezoelectric layers expand in the electrical field direction, i.e. each layer becomes thicker. However, at the same time, theactive volume 16 will contract in the longitudinal direction. This contraction is thus related to the d13 coefficient, discussed above. If theactive volume 14 is unaltered, the decreased length of theactive volume 16 will cause thedisplacement portion 28 of theelement 10 to bend upwards in the figure, i.e. in the z direction. Note that all motions of the piezoelectric element are strongly exaggerated in the figures, in order to illustrate the motion principles. - By applying the same voltage on both
volumes displacement portion 28 of theelement 10 can be caused to contract in the longitudinal direction, i.e. in the x direction, By combining different voltages on therespective volumes surface 18 can be moved in a two-dimensional space, an x-z-space, as defined by the arrows in FIG. 1. In order to move thebody 20, theelement 10 is forced to bend against it, as is shown in the figure, then an expansion of theelement 10 is performed, which will A move theactuating surface 18 basically in the x-direction (since the apparent bending is exaggerated in the figure). By then leg theelement 10 regain its original straight shape or even bend away from the body, the contact with thebody 20 will cease, and theelement 10 can again be contracted, without be bringing thebody 20 back. This is a simple example of a possible driving mode for such apiezoelectric element 10. - A piezoelectric element made of a hard piezoelectric material might have a different response on the applied voltages. However, by selecting the voltages properly, the same motion pattern is possible to obtain.
- A motor based on one or several such single elements has, however, some minor disadvantages, as was described in the background section. The large passive part is e.g. necessary to insure a satisfactory operation of the motor.
- FIG. 2a illustrates a monolithic embodiment of a double
bimorph piezoelectric element 30 according to the present invention. Corresponding parts as in FIG. 1 have the same reference numbers and will not be described once more. Apiezoelectric element 30 comprises afirst displacement portion 32A, having afirst bimorph section 33A. Thefirst bimorph section 33A has at least a first 14A and a second 16A active volume. Each ofactive volumes first bimorph section 33A is in this embodiment shaped as a beam and theactive volumes first edge 35A and asecond We 35B. A typical shape of a bimorph section is a beam or cantilever, where theedges active volumes edges active volumes active volumes - The
active volumes bimorph section 33A are typically built by several co-acting piezoelectric layers. By “bimorph” is normally intended a disc or beam with different properties on each side of a centre line. When concerning piezoelectric bimorphs, one may e.g. select different polarising of the piezoelectric material on each side of the center line or a centre electrode that results in that the different sides in the disc or beam can be activated separately, The bimorph thus comprises two separate active volumes. One often uses a bimorph beam, but the bimorph can also have other shapes, for example circular discs, as discussed further below. The active volumes of each side of the centre line can in turn consist of a large number of layers with piezoelectric material separated by immediate electrical layers. Typically, every second electrical layer is a ground layer and the other electrical layers are connected to an electrode. In this way a reduction in driving voltage can be obtained for a certain required electrical field in the piezoelectric material. The centre electrode is often a ground electrode, since it is common to both phases. In the following description, only the centre electrode and sometimes one phase electrode each active volume are drawn in order to simplify the sketches. - In FIG. 2b, a typical bimorph multilayer section is illustrated in more detail. The bimorph comprises two
active volumes ground electrode 12. The upperactive volume 16 comprises a number ofpiezoelectric layers 17, separated byelectrodes 11. Similarly, the loweractive volume 14 comprises a number ofpiezoelectic layers 15, separated byelectrodes 13. Every second electrode of the upperactive volume 16 is connected to afirst phase electrode 19 and every second electrode of the loweractive volume 14 is connected to asecond phase electrode 21. The rest of the electrodes are connected to aground electrode 23. - The piezoelectric effect that is utilised in a conventional bimorph is the contraction (given by the coefficient d13) perpendicular to the electrical field. The d13 mode gives a smaller strain than the d33 mode (expansion parallel to the field), but for small multilayer elements this is normally compensated since a larger volume of the element can be utilised.
- The
piezoelectric element 30 in FIG. 2a also comprises asecond displacement portion 32B having asecond bimorph section 33B Thesecond bimorph section 33B has at least a third 14B and a fourth 16B active volume. Each of theactive volumes second bimorph section 33B is in this embodiment shaped as a beam and theactive volumes third edge 35C and afourth edge 35D. Electrodes 12 (only one is shown) are arranged in parallel and within theactive volumes active volumes bimorph section 33B are typically built by several co-acting piezoelectric layers. - The first and the
second displacement portions passive portion 31 by thefist edge 35A and thethird edge 35C, respectively. Thefirst bimorph section 33A is in other words abutted with itsfirst edge 35A to thethird edge 35C of thesecond bimorph section 33B via thepassive portion 31. In other words, thepiezoelectric element 30 of this embodiment comprises a centre section ofpassive material 31, from which twobeams displacement portions displacement portions body 20 to be moved. - In FIG. 2a, each tip of the
beams respective actuating surface passive part 31 constitutes instead an attachment portion to thestator 24. Thepiezoelectric element 30 of this embodiment has thus three contact portions, one at the centre, at thepassive portion 31 and two at a distance from thepassive portion 31 and theedges outer edges attachment portion 31, and the outer contact portions are actuatingsurfaces - The
piezoelectric bimorph element 30 of FIG. 2a can be operated in several different modes. Preferably, the two actuatingsurfaces surfaces body 20 at the same time, driving thebody 20 in the same direction, and releasing thebody 20 at the same time. Theelement 30 of FIG. 2a gives certain advantages compared with the use of a single beam element. Since the contact to thebody 20 is made by two actuatingsurfaces body 20 against rotation is improved considerably. Furthermore, if the two actuatingsurfaces attachment portion 31 is compensated by the opposite beam. Thepassive portion 31 can thus be made considerably smaller than the passive portion 22 (FIG. 1) of a single-beam element. The utlisation of the piezoelectric material and the space around the body, 20 is thus much more efficient. - In certain applications, it might be of interest to drive the actuating surfaces34A, 34B out-of-phase, which implies that a stronger attachment of the
element 30 has to be supplied. - In practise, it will be difficult to manufacture all components with such tolerances that all components have the necessary micrometer accuracy. It is then better with a construction that compensates for all manufacturing and mounting tolerances. An advantage with the element of FIG. 2a is that both the attachment point and any implementation of the spring means 26 can be simplified, if the attachment is selected so weak that the element adjusts itself with both actuating surfaces against the tube. The advantage with the element of FIG. 2a is thus not only the smaller attachment area, but also that the mounting can be simplified.
- In FIG. 3, an alternative embodiment of a double bimorph piezoelectric element according to the present invention is illustrated. Corresponding parts as in FIG. 2 have the same reference numbers and will not be described once more. Also here, the
piezoelectric element 30 comprises afirst displacement portion 32A and asecond displacement portion 32B. Thedisplacement portions bimorph sections active volumes passive portion 31. The twodisplacement portions - In FIG. 3, each tip of the
beams respective attachment portion stator 24. Theseattachment portions respective displacement portion passive part 31 in the centre is in this embodiment instead provided with anactuating surface 34C for contacting thebody 20. Thepiezoelectric element 30 of this embodiment has thus also three contact portions, one at the centre, at thepassive portion 31 and two at a distance from thepassive part 31, and theedges outer edges actuating surface 34C, and the outer contact portions areattachment portions - The piezoelectric bimorph element of FIG. 3 can be operated in several different modes. The two beams are preferably driven in co-operation with each other, since they drive one
common actuating surface 34C. When one beam contracts, the other typically expand, and they should preferably bend the same amount at all instances. Between the attachment portions and the actuating surface, there are four independent active volumes, 14A, 14B, 16A and 16B. The four active volumes admit motions of the actuating surface in both the z and the x direction. For a soft piezoelectric material a positive z motion is achieved when thevolumes volumes volumes volumes - Driving modes comprising rotation of the
common actuating surface 34C can also be achieved, by activate volumes diagonally, i.e. forinstance - The element of FIG. 3 gives certain advantages compared with the use of a single beam element. The support do not need to be stable against bending torque, but rather the opposite, since a reduced bending stiffness gives a larger stroke in the z direction. The construction of an inertial motor is greatly simplified as the inertia of the
whole stator part 24 it typically much larger than the bimorph and support. This gives a larger operating frequency range. Using hard PZT, a buckling mode can also be superimposed by expansion of the element in the x-direction, which results in higher deflections and forces than conventional bimorph bending. - The drive elements are preferably monolithic, manufactured by multilayer techniques using piezoelectric material. However, also other types of drive elements and materials are possible to use in the present invention.
- Electromechanical motors and actuators, and in particular piezoelectric motors and actuators, are available in a huge number of varieties. One way to classify the devices is to divide them according to their driving mechanism. The features and problems of the devices are often specific for each group or sub-group. One solution applied to a motor device of a particular driving mechanism may be totally irrelevant for other types. In the present invention, electromechanical devices having non-dynamic, pseudo-static or inertial driving mechanisms are considered. For a better understanding of the common driving mechanisms, a brief report on different mechanisms is given in appendix 1.
- Having an element as in FIGS.2 or 3, it will in a general case be controlled by four controllable phases and ground. In FIG. 4a, a solution of reducing the number of controllable phases for a soft piezoelectric element of the type of FIG. 2 is shown making it possible to create at stepping motion. A double
bimorph piezoelectric element 30 has twodisplacement portions reference numbers reference numbers centre electrodes 40A is supplied with a constant voltage U, corresponding to the highest voltage U of the phase electrodes, theother centre electrode 40D is connected to ground. Theupper electrode 40B of one element portion is connected to thelower electrode 40F of the other element portion, and vice versa. These electrode sets are then controlled by two phase-shifted voltage signals A and B. - For hard piezoelectric materials, both bimorph can have the same central voltage, typically ground, but the polarisation is, chosen to get the desired behaviour. This is illustrated in FIG. 4b by the
electrodes 40G-K. The polarisation direction is indicated by the arrows P. - FIG. 5 illustrates one possible shape of the voltage signals to be used in a system of FIG. 4. A first phase voltage A has a linear increase up to the maximum voltage U. The maximum voltage U is kept for a while and is then decreasing linearly to ground potential again. A second phase voltage B has the same general shape, but is phase shifted relative to A. In this example, a soft piezoelectric material has been selected and then, the voltage is normally not reversed. For a hard piezoelectric material, the voltage can be reversed and one may create corresponding movements by placing the ground potential half way between the maximum and minimum voltages of the phases. By applying these voltage phases to the electrodes of FIG. 4, the actuating surfaces34A, 34B of the element will describe a rhombic motion path.
- The description of the function will be simplified in that the shape alteration is assumed to be linear with applied voltage. Depending on the choice of material, the real shape alteration will differ from linear, but the error will not be so large that the main features will change. With reference to FIG. 5, at the
point 42A both phase A and B are zero and theactuating surface 34B is in a zero position, and theactuating surface 34A is in a maximum contracted state. From 42A, phase A increases linearly up to maximum voltage atpoint 42B, which means that both actuatingsurfaces point 42B to 42C, the voltage of phase B increases to its maximum value and theactuating surface actuating surface 34B is now in a maximum contracted state, while theactuating surface 34A is in a “zero” position. The phase voltages of A and B will decrease in the same phase-shifted manner, which will result in a motion back to the original positions for the actuating surfaces 34A, 34B. Both actuatingsurfaces points - Other voltage signals can also be used. Preferably, the ramping portions of these voltage signals should be symmetric around half the maximum voltage (U/2).
- A corresponding driving arrangement can be provided for an element according to FIG. 3.
- In FIG. 6 is illustrated a sectional view along the axis of a piezoelectric motor according to the present invention, driving a
tubular body 20. Twopiezoelectric elements 30 are shown in the section. They are in this embodiment of the type illustrated in FIG. 3, and similar parts are provided with the same reference numbers. Theelements 30 are attached to a flexible printedcircuit board 48, in turn fixed by twobushings 54 of a suitable low-friction material and anouter stator tube 56. Aspring 52 is arranged to apply a force on theelements 30 towards the centre of the tubes, i.e. against the body to be moved—theinner tube 20. In principle, also a flexible printedcircuit board 48 can be stiffened-up by e.g. a thicker metallic film, and then act as a tubular spring. A cross-sectional view of the motor of FIG. 6 is illustrated in FIG. 7. Here, fourelements 30 are visible, enabling e.g. a pseudo-static, walking or inertial driving mechanism, without extreme requirements on manufacturing and mounting precision or grinding in. It is also possible to use fewer or more elements, in some cases combined with additional spring arrangements. Motors with less than four drive elements are preferably driven with an inertial or pseudo-static driving mechanism. With three or four elements, a self-aligning and self-stabilising effect is achieved. If more elements are used in different axial positions, the bushings may also be omitted. In FIG. 7 anopening 58 in thestator tube 56 is shown, through which the flexible printedcircuit board 48 can be arranged, which facilitates the arrangement of voltage connections to the different element phases. - In FIG. 6, the geometry of the
element 30 in relation to thebody 20 to be moved is clearly illustrated. The element has its bimorph sections in substantially the same plane and parallel to the surface of the body to be moved. In this case, theelements 30 are extended in the axial direction of thecentral tube 20. It is also conceivable to have elements following the tangential direction, i.e. the element will be bent, following a circular plane parallel to the circumference of thecentral tube 20. One such element is illustrated further below. From FIG. 6 and FIG. 7 it is easily noticed that the extension of the motor in the radial direction is very Small indeed. Such a motor design is suitable for instance for optical systems, where the body to be moved is or is connected to an optical lens. - In FIG. 7, four drive elements are displaced symmetrically around the cylinder to be moved. This arrangement will, due to the self-centering of the body to be moved, make it possible to use non-dynamic as well as inertial or pseudo-static drive mechanisms.
- If the attachment of the drive element to the stator is totally inflexible, the stator will counteract a large portion of the element bending. By introducing a turning flexibility in the attachment, a larger stroke will be available. FIG. 8a illustrates a possibility to improve the flexibility of the attachment. In this example, a double-
beam element 30 is attached by its twoattachment portions tabs circuit board 48, in turn attached to the statormain portion 46. This attachment arrangement will give the attachment point a freedom to rotate, but will restrict motion in the x direction and restrict motion in the z direction somewhat. The shape and size of thetab metal film 50 can be provided on the surface of the flexible printedcircuit board 48 in order to make it even stiffer. - FIG. 8b shows an alternative solution. Using
electrical vias 51 and/orsolder bumps - Another way, using a stiff attachment, is illustrated in FIG. 9. Here an
element 30 comprises twodisplacement portions displacement portion 32A comprises thebimorph sections displacement portion 32B comprises thebimorph sections active volumes 60A-H, which enables the creation of new motion patterns. In the simplest case, the bimorph sections are of equal length, but may in more elaborate applications be selected to give requested properties at the attachment points. - A typical motion is created by letting the bimorph sections of each displacement portion have an opposite bending. In order to achieve a motion in the z direction, the
sections sections actuating surface 34C. It is also possible to reduce the clamping forces to a minimum by adjusting, The activation levels in all sections. - If a simplified driving of the element in FIG. 9 is requested, it may be connected according to FIG. 11. The two phases give in this sketch possibilities to control both x and z motion, but not any tilting around the x-axis. The connections are basically in analogy with FIG. 4.
- FIGS. 10a-d illustrates a further developed embodiment of the present invention. The
element 30 is based on the element according to FIG. 3. Theactuating surface 34C is now placed at the end of a magnifyinglever 44 attached at thepassive portion 31. By driving the twodisplacement portions passive portion 31, the magnifyinglever 44 is moved basically in the z direction, see FIGS. 10b and 10 d. By instead driving the twodisplacement portions passive portion 31, the magnifyinglever 44 is tilted, see FIGS. 10a and 10 c. A tilted magnifyinglever 44 will move theactuating surface 34C in the x-direction. A turning of the element can thus be transferred into a linear motion. Since the absolute strokes of the active volumes are extremely limited, such tiling of alever 44 can increase the available stroke of anactuating surface 34C. Such a transfer is very favourable both in the view of increasing the size of the motion and by the possibility to transfer more mechanical energy, i.e. a better mechanical coupling between the drivingelement 30 and a driven surface. In an ideal case it is possible to transfer all the mechanical energy stored in the bimorph to the driven component. If a simplified driving is desired for elements according to FIGS. 10a-d, theelectrodes 40L-P could be connected as in FIG. 10e. The same ground is used for both bimorphs and the polarisation of the material is chosen to get the different motion models. - In the FIGS. 10a to 10 d, the
displacement portions element 30 according to FIG. 9, with more than one bimorph section in each displacement portion. The attachment to the stator can then be more or less stiff, but still the motion modes of FIGS. 10a-d can be achieved. - Until now, only elements of beam shapes have been discussed. It is thus possible to create bimorph elements with an extension in two planes, e.g. a circular plate, as illustrated in FIG. 12. Here a central
passive portion 31 has anactuating surface 34D. Along the rim of the disc otherpassive portions 36C-F (only two are shown) are provided, which is used for attachment of theelement 30 to the stator. In this embodiments the disc is divided into foursectors 32C-F, which are individually activatable. It should be noticed that the placement of the passive attachment portions depends on the choice of motion modes. For bending-extension modes as in the case of the element in FIG. 3, the attachment portions are placed as in FIG. 12. For bending bending—bending modes, as e.g. in FIGS. 10a-d, the attachment portions are preferably placed at the sector division lines instead, such as indicated by thepassive portion 36G, drawn with broken lines. Thesectors 32C-F correspond to the beams or displacement portions in earlier embodiments. To each sector 32-F can be associated anattachment point 36C-F, Each sector or displacement portion comprises at least one bimorph section in analogy with earlier discussions. The operation of the bimorph sections will basically result in a buckling of the disc, moving theactuating surface 34D up and down, sidewards and tilt it. The sideward motion is to some extent limited by the solid disc geometry, and an alternative in this embodiment would be to provide the disc with a magnifying lever, as in FIG. 10, and use bending modes of the disc instead. - Another way to reduce the stiffness in an element according to FIG. 12 would be to introduce
slits 47 between the different sectors. In FIG. 13, the slits are increased, creating basically a four-beam element with a cross geometry. This increases the flexibility and the motion in the “disc” plane will subsequently increase. Even if the illustrated embodiment has four “legs”, any number of “legs” will of course be able to use. - Also beam-shaped elements can be given different shapes, Two examples are illustrated in FIG. 14 and FIG. 15. In these embodiments, an arc shape is used, which may be advantageous for applications with a cylindrical or spherical geometry. In this way the individual geometry of each application can be utilised to minimise the space necessary for the actuating operation. In the element in FIG. 15, the bimorphs are positioned in one and the same cylindrical plane. Elements could also be connected in series to create rings with two or more double beams.
- In many cases, the force created by the elements is larger than what is possible to apply to the body to be moved, if only uses frictional forces. One solution for this is to use some
fiction enhancing geometries actuating surface 34C and/or the surface of thebody 20 to be moved. In FIG. 16, surfaces 49, 51 with teeth are illustrated. This increases the force that can be applied between the actuating surfaces 34C and thebody 20. It will, however, also put extra demands on the stroke in the z direction since the teeth of the surface have to release their relative engagement at the restoring phase of each step. A teeth-geometry may also contribute in positioning, since theteeth 49 of theactuating surface 34C will be centered with respect to theteeth 51 of thebody 20. The steeper the teeth are, the higher force they will admit, but at the same time, the stepping has to be performed in a more careful manner. Due to technological constraints, the teeth tips will typically be flat and the positioning has to be performed in such a way that the teeth will grip instead of ending up with the flat parts against each other. - It will be understood by those skilled in the art that various modifications and changes nay be made to the present invention without departure from the scope thereof, which is defined by the appended claims.
- References
- U.S. Pat. No. 4,291,958
- U.S. Pat. No. 4,339,682
- JP 61-177178 (abstract)
- JP 2-142365 (abstract)
- EP 0993055
- SE9300305-1.
- APPENDIX 1
- Several different motors based on electromechanical materials have been proposed and some of these have been commercialised. To distinguish the various driving mechanism that has been disclosed in various articles and patent applications, the mechanisms can be divided according to physical principles and in particular regarding the importance for miniature motors. Further sub-divisions are possible. A brief description of the different mechanisms is presented below.
- The first division of driving mechanisms is made between dynamic mechanisms and non-dynamic mechanisms. By using the inertia of some motor component and/or time dependent physical effects, various electromechanical motors based on dynamic mechanisms can be realized. Typically, the motors can only operate in a certain frequency range with no operation at low internal speed or frequency. The commonly encountered names ultrasonic and travelling wave motors belong to the group dynamic mechanisms where the latter is a particular example of a motor based on mechanical resonance.
- The main part of motors constructions disclosed are based on mechanical resonance of either the piezoelectric material itself or a structure mechanically coupled with the piezoelectric material. The driven component is moved by intermittent cyclic contact with the resonating surface or elements. In a travelling wave motor there will always be contact between the driven component, normally a rotor, and some of the resonating elements. The major interest in this mechanism is connected to the potential for energy saving and motion magnification. An active structure in resonance can move with little consumption of energy, which theoretically could be used in a highly efficient motor. Depending on how easy it is to bring the structure in resonance, a smaller or larger motion amplification can be obtained. Motion magnification is important when the dimensions are reduced and the clearance between the mechanical parts is small. Disadvantages in practice are the relatively high wear and difficulties in approaching a large motion range of the resonating parts without failure.
- Some motors use inertial effects. The driven component is moved by intermittent friction contact with the actuator element in a cyclic manner. The inertia of the driven component, or some other parts in the motor, is chosen so that the actuator elements are able to move freely, normally by fast and two-dimensional motion, to another contacting position. One cycle consists of creating dynamic contact, movement of the driven component, dynamic release and return to start position. The dynamic nature makes it necessary to keep the cycle frequency within a certain range. The inertial mechanism will become an impact mechanism if the contacting time is short in relation to the cycle time. One important advantage with this mechanism is that in applications with short lifetimes and medium forces there are moderate demands on the surface to be in contact. Due to the dynamic motion this mechanism are inferior to a non-dynamic mechanism regarding positioning and resolution.
- Stick-slip mechanisms are particular inertia mechanisms where the increase in friction coefficient at zero relative velocity between actuator elements and the driven component is utilised. Two-dimensional motion of the actuator elements is not necessary in case. Since the friction coefficient (normally) is higher at zero relative velocity, the desired motion of the driven component is made with the actuator at a force less than the slipping force. The actuator is moved back at high speed with an initial high acceleration. The acceleration of the actuator is chosen high enough to case slippage between actuator and component to be moved. The inertia of the driven component is hence utilised. The main advantage is the simple construction and the main disadvantages are the wear of the components and the uncontrolled nature of the mechanism.
- In particular early constructions presented or disclosed for piezoelectric motors were based on impact mechanisms. Generally, a part of the mechanical momentum is transferred from an oscillating actuator to the moving part. An advantage is an easy construction but there are several disadvantages including problems with changing direction of motion and wear.
- The non-dynamic mechanisms are characterised, in that the motion can be made at arbitrarily low frequencies or speed of the active elements. The driven component is moved by actuator elements which make motion cycles consisting of sequences such as grip, move, release and return. when one element (set) is releasing, another (set of) element will grip the driven component. This means that at least two gripping elements (or groups of elements) have to be provided, configured for providing an alternating gripping—releasing function. The upper Bait of the non-dynamic mechanisms is typically a cycle frequency where mechanical resonance of the actuator elements will substantially influence the movement of the elements, i.e. the quasi-static limit. Typically the non-dynamic mechanisms are advantageous where controlled positioning is desired at low to medium-high speeds. Further his mechanism allows for easy optimisation in various applications and gives the possibility to deliver high forces. The main disadvantage is the demands on the construction in order to achieve the desired mechanism. Various solutions to simplify the constructions without losses in performance are therefore of great commercial interest. The below disclosed mechanisms for non-dynamic motion are the inchworm mechanism and a mechanism utilising cilia drive elements.
- In the “inchworm” mechanism, the drive component is moved by mechanical steps in a clamp-extend-clamp fashion. There has to be at least two sets of clamping elements that move out of phase. The clamping elements are connected to a central extention tube that move the driven component. In between each motion, the extention, the driven components is clamped by both sets of elements and stands still.
- With use of a cilia drive elements, mechanical stepping can be made with drive elements that are only able to move one-dimensionally. Essentially two sets of elements operating out of phase are needed. One set is able to move in a direction in between the normal and tangential direction. The other set is also able to move in a direction in between the normal and tangential direction, but typically mirror imaged, with respect to the normal axis, relative the first set. If the first set is raised the driven component is moved both normally and tangentially. The second set is raised to contact the driven component and then the first set is lowered. When the second set is lowered the driven components moves in the same direction as was achieved with the first set. Change of direction is achieved by change of phase between the two sets.
- It is also possible to create motion by mechanisms that are essentially non-dynamic in the contact with the body to be moved, but involves certain parts with a dynamic character. Such a mechanism ban be used for controlled walking and is based on two sets of elements where the set in contact with the driven component is operating (quasi-) static and the set which is not in contact with the driven component is operating in a more dynamic manner. Typically, the elements which are not in contact with the driven component use the inertia of the element and/or other components to make a fast return from a release to the grip sequence. The driven component can hence be moved at arbitrarily low speeds but the frequency or speed of the return sequence has to be sufficiently high for the element to be able to move freely. Such a mechanism can be called pseudo-static.
Claims (36)
1. Electromechanical element (30), comprising:
a first displacement portion (32A) in turn comprising a first bimorph section (33A), having at least a first (35A) and a second edge (35B), a first (14A) and a second (16A) active volume extending between said first and second edges (35A, 35B) of said first bimorph section (33A), said first and second active volumes (14A, 16A) having at least one electromechanical layer each, and electrodes (12) arranged in parallel to said piezoelectric layers of said first bimorph section (33A) for activation thereof,
a second displacement portion (32B), in turn comprising a second bimorph section (33B), having at least a third (35C) and a fourth edge (35D), a third (14B) and a fourth active volume (16B) extending between said third and fourth edges (35C, 35D) of said second bimorph section (33B), said third and fourth active volumes (14B, 16B) having at least one electromechanical layer each, and electrodes (12) arranged in parallel to said electromechanical layers of said second bimorph section (33B) for activation thereof, and
a passive section (31), interconnecting said first edge (35A) of said first bimorph section (33A) and said third edge (35C) of said second bimorph section (33B),
characterised in that
said passive section (31) having a first contact portion (36C; 34C);
said first and second displacement portions (33A, 33B) are positioned in substantially the same plane;
said first displacement portion (33A) has a second contact portion, (34A; 36A) arranged at a distance from said first edge (35A);
said second displacement portion (33B) has a third contact portion (34B; 36B) arranged at a distance from said third edge (35C); and
said first contact portion (36C; 34C) being movable in at least two dimensions relative to sad second contact portion (34A; 36A) and relative to said third contact portion (34B; 36B).
2. Electromechanical element according to claim 1 , characterised in that said first contact portion is an actuating surface (34C), and said second and third contact portions are attaching portions (36A, 36B).
3. A electromechanical element according to claim 2 , characterized in that said electromechanical element has a general beam shape, having said attachment portions (36A, 36B) at both ends (35B, 35D) thereof, said actuating surface (34C) being arranged substantially in the centre part of said beam, whereby the actuating surface (34C) is movable along the extension of said beam (X) and in a direction perpendicular to said beam (Z).
4. A electromechanical element according to claim 2 or 3, characterised in that said passive section (31) comprises a lever (44), said actuating surface (34C) being arranged at the tip of said lever (44), providing a translation of said actuating surface (34C) by a rotation of said passive section (31).
5. Electromechanical element according to claim 1 , characterised in that said first contact portion is an attaching portion (36C), and said second and third contact portions are actuating surfaces (34A, 34B).
6. A electromechanical element according to claim 5 , characterised in that said electromechanical element has a general beam shape, having said actuating surfaces (34A, 34B) at both ends (35B, 35D) thereof, said attaching portion (36C) being arranged substantially in the centre part of said beam, whereby the actuating surfaces (34A, 34B) are movable along the extension of said beam (X) and in a direction perpendicular to said beam (Z).
7. A electromechanical element according to claim 1 , 2, 4 or 5, characterised in that said electromechanical element has a general disc shape.
8. A electromechanical element according to claim 1 , 2, 4 or 5, characterised in that said electromechanical element has a general circular arc shape.
9. A electromechanical element according to claim 8 , characterised in that said active volumes have a normal directed substantially radially.
10. A electromechanical element according to claim 8 , characterised in that said active volumes have a normal directed substantially in the plane of said circular arc.
11. A electromechanical element according to any of the claims 1 to 10 , characterised in that each displacement portion (32A, 32B) comprises at least two bimorph sections (33A, 33C; 33B, 33D), abutted edge to edge, whereby each displacement portion has at least four active volumes (60A-D; 60E-H).
12. A electromechanical element according to any of the claims 1 to 11 , characterised in that said actuating surface(s) comprises friction increasing geometrical structures (49).
13. A electromechanical element according to any of the claims 1 to 12 , characterised in that an electrode (40D) between two electromechanical layers in said first displacement portion (32A) is connected to ground and an electrode (40A) between two electromechanical layers in said second displacement portion (32B) is connected to a voltage corresponding to the maximum value of the exciting voltage of said electromechanical elements (U).
14. A electromechanical element according to any of the claims 1 to 12 , characterised in that the material in said electromechanical layers is a hard piezoelectric material and that said electromechanical layers are pre-polarised in the same direction in all volumes.
15. A electromechanical element according to of the claims 1 to 14 , characterised in that said electromechanical element (30) operates by repetitive small steps.
16. An electromechanical motor, comprising a stator part (24), a body (20) to be moved and at least one electromechanical element (30), said electromechanical element (30) having:
a first displacement portion (32A) in turn comprising a first bimorph section (33A), having at least a first (35A) and a second edge (35B), a first (14A) and a second (16A) active volume extending between said first and second edges (35A, 35B) of said first bimorph section (33A), said first and second active volumes (14A, 16A) having at least one electromechanical layer each, and electrodes (12) arranged in parallel said electromechanical layers of said first bimorph section (33A) for activation thereof,
a second displacement portion (32B), in turn comprising a second bimorph section (33B), having at least a third (35C) and a fourth edge (35D), a third (14B) and a fourth active volume (16B) extending between said third and fourth edges (35C, 35D) of said second bimorph section (33B), said third and fourth active volumes (14B, 16B) having at least one electromechanical layer each, and electrodes (12) arranged in parallel to said electromechanical layers of said second bimorph section (33B) for activation thereof, and
a passive section (31), interconnecting said first edge (35A) of said first bimorph section (33A) and said third edge (35C) of said second bimorph section (33B),
characterised in that
said passive section (31) having a first contact portion (36C; 34C);
said first and second displacement portions (33A, 33B) are positioned in substantially the same plane, substantial parallel to the main displacement direction (X) of said body (20);
said first displacement portion (33A) as a second contact portion (34A; 36A) arranged at a distance from said first edge (35A);
said second displacement portion (33B) has a third contact portion (34B; 36B) arranged at a distance from said third edge (35C).
17. An electromechanical motor according to claim 16 , characterised in that said first contact portion is an actuating surface (34C), and said second and third contact portions are attaching portions (36A, 36B).
18. An electromechanical motor according to claim 17 , characterised in that said electromechanical element has a general beam shape, having said attachment portions (36A, 36B) at both ends (35B, 35D) thereof, said actuating surface (34C) being arranged substantially in the centre part of said beam, whereby the actuating surface (34C) is movable along the extension of said beam (X) and in a direction perpendicular to said beam (Z).
19. An electromechanical motor according to claim 17 or 18, characterised in that said passive section (31) comprises a lever (44), said actuating surface (34C) being arranged at the tip of said lever (44), providing a translation of said actuating surface (34C) by a rotation of said passive section (31).
20. An electromechanical motor according to claim 16 , characterised in that said first contact portion is an attaching portion (36C), and said second and third contact portions are actuating surfaces (34A, 34B).
21. An electromechanical motor according to claim 20 , characterised in that said electromechanical element has a general beam shape, having said actuating surfaces (34A, 34B) at both ends thereof said attaching portion (36C) being arranged substantially in the centre part of said beam, whereby the actuating surfaces (34A, 34B) are movable along the extension of said beam (X) and in a direction perpendicular to said beam (Z).
22. An electromechanical motor according to claim 16 , 17, 19 or 20, characterised in that said electromechanical element has a general disc shape.
23. An electromechanical motor according to claim 16 , 17, 19 or 20, characterised in that said electromechanical element has a general circular arc shape.
24. An electromechanical motor according to claim 23 , characterised in that said active volumes have a normal directed substantially radially.
25. An electromechanical motor according to claim 23 , characterised in that said active volumes have a normal directed substantially in the plane of said circular arc.
26. An electromechanical motor according to any of the claims 16 to 25 , characterised in that said actuating surface(s) is (are) movable in at least two dimensions.
27. An electromechanical motor according to any of the claims 16 to 26 , characterised in that each displacement portion (32A, 32B) comprises at least two bimorph sections (33A, 33C; 33B, 33D), abutted edge to edge, whereby each displacement portion has at least four active volumes (60A-D; 60E-H).
28. An electromechanical motor according to any of the claims 16 to 27 , characterised in that said actuating surface(s) comprises friction increasing geometrical structures (49).
29. An electromechanical motor according to any of the claims 16 to 28 , characterised in that an electrode (40D) between two electromechanical layers in said first displacement portion (32A) is connected to ground and an electrode (40A) between two electromechanical layers in said second displacement portion (32B) is connected to a voltage corresponding to the maximum value of the exciting voltage of said electromechanical elements (U).
30. A electromechanical motor according to any of the claims 16 to 28 , characterised in that the material in said electromechanical layers is a hard piezoelectric material and that said electromechanical layers are pre-polarised in the same direction in all volumes.
31. An electromechanical motor according to any of the claims 16 to 30 , characterized in that said electromechanical element (30) operates by repetitive small steps relative said body (20).
32. An electromechanical motor according to any of the claims 16 to 31 , characterised in that said stator comprises a resilient (52) member pressing said electromechanical elements towards said body (20), said resilient member (52) being a metallised flexible printed circuit board.
33. An electromechanical motor according to any of the claims 16 to 32 , characterised in that the portions (47A, 47B; 49A, 49B) of said stator (24) to which said electromechanical elements (30) are attached are easily tiltable.
34. An electromechanical motor according to claim 33 , characterised in that the portions of said stator to which said electromechanical elements are attached are tabs of a flexible material (47A, 47B).
35. An electromechanical motor according to claim 33 , characterised in that the electromechanical elements are attached to solder bumps (49A, 49B).
36. An electromechanical motor according to claim 35 , characterised by metal vias (51) in said stator part connected to said solder bumps (49A, 49B).
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US09/739,906 US6437485B1 (en) | 2000-12-20 | 2000-12-20 | Double bimorph electromechanical element |
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US09/739,906 US6437485B1 (en) | 2000-12-20 | 2000-12-20 | Double bimorph electromechanical element |
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US6437485B1 US6437485B1 (en) | 2002-08-20 |
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