US20050109845A1

US20050109845A1 - Real time total asset visibility system

Info

Publication number: US20050109845A1
Application number: US10/963,423
Authority: US
Inventors: Touraj Ghaffari
Original assignee: Individual
Current assignee: Individual
Priority date: 2001-10-12
Filing date: 2004-10-12
Publication date: 2005-05-26
Also published as: US20050110636A1; US7082344B2

Abstract

A system and method for tracking articles and controlling inventory thereof on a real time basis comprising the use of a tag assembly including a plurality of tags including both active tags and passive tags distinguishable from one another by the provision of a self contained power source in the active tags. One or more readers are disposed within a locale being monitored and are structured to communicate received data transmission from a host controller, for additional administrative processing in terms of determining the existence, location and/or movement of various articles with which the plurality of tags are directly associated. Depending on their category the tags may be activated by either entering an electric field of a predetermined first frequency or by receiving an activation signal from the reader assembly also transmitted at the first predetermined frequency. Communication between the tags and the reader occurs at a second frequency being different from the first frequency.

Description

CLAIM OF PRIORITY

The present application is a divisional patent application of previously filed, now pending application having Ser. No. 10/946,582, filed on Sep. 21, 2004, which is a continuation-in-part application having Ser. No. 10/253,254 filed on Sep. 24, 2002, which is set to mature into U.S. Pat. No. 6,804,578 on Oct. 12, 2004, which is a continuation-in-part application having Ser. No. 09/976,734, filed on Oct. 12, 2001, also incorporated herein by reference, which matured into U.S. Pat. No. 6,662,068 on Dec. 9, 2003.

BACKGROUND OF THE INVENTION

1. Field of the Invention
This invention is directed to a system which allows effective inventory control and extensive tracking capabilities of a plurality of articles by providing total real time access to a monitored locale in order to establish the existence, location and/or direction of movement of the articles. A plurality of tags are associated with the various articles being monitored, at least some of which include multi-frequency and uni-directional or multi-directional communication capabilities which at least partially serve to extend the operative range between the tags and a reader assembly in order to efficiently perform the monitoring procedure.
2. Description of the Related Art
The monitoring of a variety of different articles, products, etc. through the use of “tags” secured to or otherwise associated with the various articles has been in use for many years. Moreover, various attempts to modify this type of tracking and inventory control have been made so as to adapt a tagging system for use in a variety of different applications. Such known applications include, but are not limited to, warehouses, retail outlets, industrial manufacturing sites, and almost any location where the variety or articles or products being monitored are manufactured, transported, stored, sold, etc.
In its more simplistic form, the tagging of articles has been associated with the display of pricing information in association with the shelving of various products, such as in retail outlets. Pricing and inventory controls are sometimes maintained through the inclusion of coded data on the tags, such as by means of bar codes, which are determinative of the identity, price, etc, of the various products. Initially, and as is currently being used, these types of “shelf tags” have been simply constructed and include various information displayed thereon. Such displayed information, when coded as set forth above, can be read by various types of optical or digital scanners.
While shelf tags of the type set forth above are generally considered to be operative for less sophisticated applications, they are commonly recognized as being inefficient and cumbersome for use in many areas of commerce associated with the storage, transport, manufacture, etc, of various types of products or articles being monitored. As one example, the updating the information frequently requires complete replacement of the tags thereby at least partially defeating the goal of efficient inventory, tracking and pricing controls for which such systems were primarily intended.
To overcome the above noted problems associated with shelf tags, attempts have been made to develop more sophisticated electronic tags which are associated with-some type of display facilities. Typically known electronic tags and their attendant systems, of the type referred to herein require the use of complicated circuitry and cooperative electronic control components in order to affect their installation and use. Another major draw back associated with devices of this type is that in order to maintain an efficient and accurate display a continuous supply of power must be maintained. The maintenance of such power is limited resulting in the limiting of information which can reasonably be displayed. Accordingly frequent replacement of the tags, associated power supplies, display facilities, etc, is the result.
In an effort to expand the versatility and efficiency of tracking and inventory control of a variety of articles, products, etc. and as a result of the problems and disadvantages of the type set forth above, associated industries have moved forward. Resulting advancements in this field has yielded the development and utilization of radio frequency (RF) tags and their attendant systems. In general, RF tags are capable of retaining and transmitting a substantial amount of information, all of which is required for the expansive tracking, security and inventory control requirements associated with modern day industrial, transport and retail facilities.
More specifically, the RF tag systems are capable of receiving and storing information in a read/write application as well as being capable of sending and/or receiving data relating to product identification, status, location and overall control. However, known or conventional RF tagging systems are recognized as having at least one primary disadvantage associated with limited communication range. Accordingly, in order that transmission of signals to one or more tags be accomplished for purposes of activation and/or data communication, an appropriate exciter/reader would have to be positioned in very close proximity to the one or more tags involved in the monitoring system. Therefore, the versatility and practical applications of such systems are severely limited due at least to the proximity or range restrictions associated therewith. Efficient monitoring of articles during product delivery, transportation, material handling, security tracking and large scale storage may not be possible. As a result, radio frequency tag technology has not enjoyed wide spread use in many industrial applications associated with the commercial development of various products.
Based on the above, there are still significant disadvantages and problems associated with known tagging systems especially when considering the wide variety of industrial applications where such systems could be effectively implemented. Accordingly, there is a significant and long recognized need for an improved tracking and/or inventory control system. Such an improved system should be capable of 100% real time inventory control as well as detecting the existence, location and direction of movement of item. A plurality of RF tags associated with such an improved system could be further structured to detect tampering, low battery power, unauthorized movement and/or removal from the articles or products being monitored.
Such an improved system could also be adapted, without significant structural or operative modification, for usage in a variety of different areas including large scale warehousing, transport, delivery, retail inventory, pricing and security, theft prevention, all without significant manual intervention. In addition, other unique and/or customized features can be associated with the tags, dependent on the customer/user applications and requirements.
Accordingly, an improved system using multi frequency tags with strategically placed readers, accomplishing activation and/or powering of certain ones of the plurality of tags utilizing a higher level of power signal and prescribed frequency range would increase the reading or transmission distance associated with the tags thereby allowing such an improved system to overcome the recognized problems and disadvantages associated with RF tagging monitoring system of the type set forth above.

SUMMARY OF THE INVENTION

This invention is directed to a real time total asset vis-ability system which in practical application is manifested in a monitoring system for maintaining inventory control, on a real time basis, of a variety of articles and within a monitored locale. In addition, the monitoring system of the present invention is capable of locating, tracking, identifying, and in some cases communicating with personnel so as to better accomplish the aforementioned real time total asset visibility of an area or locale being monitored. For purposes of clarity, the terms “monitored locale” may assume a variety of different locations such as, but not limited to a warehouse, manufacturing or storage facility, transport and/or delivery vehicles, as well as a variety of retail facilities. In addition, the versatility of the monitoring system of the present invention can be used for inventory control as well as positional and movement tracking of various articles with minimal or no structural/operational modifications of the various operative components of which the system is comprised.
More specifically, the system of the present invention comprises a host controller which may be in the form of a computer/processor disposed in communicating relation at or remote from the locale being monitored. In addition, a reader assembly comprises, dependent upon the specific embodiment and practical application for which the system of the present invention is adapted, one or more readers. As will be explained in greater detail hereinafter, the reader assembly may comprise a variety of different types of readers structured to perform a variety of procedures for individually and collectively monitoring a plurality of radio frequency (RF) responsive tags. The tags are mounted on or otherwise directly associated with various objects or articles being monitored. It is of course understood that the objects or articles being monitored may of course vary greatly and are not limited to a specific class or category of objects, products, etc. Also the tags may be a part of or directly associated with “personnel badges” for the location, identification, etc, of numerous authorized personnel which have access to the monitored locale and/or the plurality of articles or objects stored within or passing into or out of the monitored locale.
It is also emphasized that the reader assembly may in certain applications comprise a plurality of readers disposed in a predetermined array throughout the locale being monitored, such as when such a plurality of readers are fixedly disposed within the locale. In other preferred embodiments of the subject monitoring system, as represented by various practical applications, the reader assembly may comprise a single reader or relatively few readers. In this latter application and by way of example only, the reader assembly may comprise one or more mobile or handheld readers which are movable about the monitored locale. The mobile/handheld readers thereby communicate with the plurality of tags for purposes of establishing the existence and/or identification of the various articles associated with the tags.
The plurality of tags may also vary in structure and function based on their intended operation and the practical application to which they are applied. In the various preferred embodiments of the present invention a common operative characteristic of at least some of the plurality of tags is the ability to establish uni-directional communication or transmission to the reader assembly. Further, each of the tags are pre-programmed to include identification or other pertinent data which enables the user or operator to determine the status of the plurality of articles. As a generally descriptive term, the status of a monitored article may comprise the determination of its existence, location, direction of travel, removal, etc. dependent on the requirements of the customer or user of the subject monitoring or tracking system.
By way of example, in its simplest form, one or more of the tags defining the tag assembly comprises a passive tag characterized by not having a self-contained power supply associated therewith. Moreover, the passive tags are powered by being exposed to and/or maintained within an electric field or exposed to an electric signal of a predetermined first frequency. Once powered and activated identification and/or pertinent data relating to inventory control and/or tracking is transmitted from the various passive tags (as well as the active tags to be described hereinafter) to an appropriate one or more readers servicing the monitored locale. Once received, the data transmitted from the plurality of tags is then transmitted by the reader assembly to the host controller/processor. The data is further processed by the host controller as required to maintain the desired inventory and/or tracking controls. As will also be explained in greater detail hereinafter, communication or transmission from the tags to the reader assembly occurs at a second frequency, which differs from the aforementioned first frequency or activation and/or power-up frequency.
Other structural and operative features of the tag assembly, is the ability of both a passive tag and an active tag to be programmed or re-programmed with new data in order that individual tags or a plurality of tags are representative of and may display most current data relating to the monitored or tracked products, materials, personnel, etc. As will be more evident hereinafter, such reprogramming and/or initial programming may be accomplished as the one or more tags are exposed to a generated field or signal from a fixed reader or from a hand held reader.
The tag assembly may also include one or more active tags which are distinguishable from the aforementioned passive tags by including a self-contained power source. As such, the active tags are pre-programmed to periodically transmit, on a pre-scheduled time basis, identification data or other appropriate information to one or more of the readers associated with the locale being monitored. Such active tags further include power supply detection capabilities which will communicate to the reader assembly the existence of a failing battery or a depleted power source. Both the passive and active tags are also structured to include numerous other operative features including tamper switches and locking devices particularly, but not exclusively, adapted for use in retail environments.
Further, both the passive and active tags may have common operative features such as multi-frequency capabilities wherein the activation or power-up field or signal is generated at the aforementioned first frequency and communication between the tag and the reader, either in a uni-directional or bi-directional mode, occurs at a second, differing frequency. The existence of the multi-frequency capabilities of the various tags enhances the range or proximity in which communication, activation, power-up, etc, may occur.
More specifically, FCC regulations prohibit the generation or transmission of pulsed signals, for example between a reader and a tag, except when licensing requirements are met. However FCC regulations do allow for the generation of fields/signals of certain frequencies, having pre-established band parameters, to be transmitted or generated at increased field strengths. Therefore, establishing a field strength of “unlimited radiated energy” within the frequency parameters specified is permitted. In other words, increased power can be utilized within certain specified frequency ranges, including 13.56 MHz. to increase the range in which the tags of a monitoring system can be detected, activated, powered-up, etc. without violating FCC regulations. Accordingly, activation signals or the establishment of electric fields for the activation or “wake-up” and/or “power-up” of one or a plurality of RF responsive tags can be accomplished using increased field strengths as long as there is no human exposure hazards involved. Therefore, utilizing the aforementioned first frequency in the frequency range of 13.56 MHz. allows for the activation and/or powering (such as in passive tags) at a much higher energy level so as to increase the read distance and/or proximity range to at least approximately 12 to 15 feet without violating any regulatory codes. It is emphasized that while the aforementioned first frequency, in the frequency range of 13.56 MHz may be preferred due to the ability to use the higher energy level and thereby increase the read distance, other frequencies can be utilized to activate or power the tags, wherein such frequency may be in the range of 433 Mhz.
The aforementioned multi-frequency capabilities of the various types of tags (both active and passive) in the monitoring system of the present invention further provides for data transmission or communication between the tags and the reader assembly at a second frequency, which differs from the aforementioned first frequency. Further such data transmission normally occurs on a periodic pulsed basis, at pre-scheduled times, rather than as a continuously generated, high strength field or signal, at which the first frequency normally occurs. Also, in certain preferred embodiments to be described hereinafter, one or more of the plurality of tags are structured for asynchronous transmissions, at the second communication frequency, to the reader or host controller.
As set forth above, the various embodiments of the present invention may further comprise a tracking system demonstrating certain control and tracking abilities. More specifically, the reader assembly may include at least one control reader and/or at least one tracking reader. Accordingly, at least some of the plurality of tags comprising operative components of the system are associated with a variety of objects or articles, and are specifically mounted on or connected thereto so as to move therewith. Therefore the objects or articles with which the plurality of tags are associated can be effectively tracked on a real time basis. As such, at least one of the aforementioned control readers may be mounted in predetermined relation to at least one, or more practically each, of the entrances/exits associated with the locale being monitored. Further, the control reader may be structured independently or in combination with the host controller to regulate specific observation facilities in order to allow real time viewing and/or recording or certain areas such as, but not limited to the entrance/exits or portals of the monitored locale. Such observation facilities can include cameras, display monitors, recorders and/or other video facilities capable of accomplishing and storing activities or events within a predetermined portion of the locale being monitored.
Operation and control of the aforementioned observation facilities may further include the monitoring of one or more individuals, products, etc. As such, a reader can find the location of individual tags or a plurality/group of tags and, when located, send a signal to a correspondingly located camera or other observation facilities so as to monitor or track the one or more tags which have been located, as well as the personnel or products associated therewith. Further, whether or not directly associated with specific observation facilities such as cameras, monitors, etc. the system can also wake-up individual ones or all of a predetermined plurality of tags located within a specific area, such as a meeting room, classroom, seminar area, etc. In doing so, the individuals in attendance at a seminar, class, meeting, etc. can be quickly and effectively established, assuming the attending personnel have an appropriate tag in their possession.
In addition, the aforementioned one or more tracking readers are structured to receive status data which is communicated to the host controller. The host controller, independently or in combination with the one or more tracking readers can determine position parameters relating to one or more of the plurality of tags being currently monitored or tracked. Such position parameters can also, in certain embodiments of the present invention, be considered part of tag status data transmitted from the tags to the various readers of the reader assembly. As such, the tags status data may include tag identification and/or position history as to where a particular object, article, etc. is or should be located within the monitored locale. Further structural capabilities of the host controller and/or the tracking reader include determination of the direction of movement or travel of one or more of the plurality of tags being currently monitored, wherein such information can also be included within or defined by the aforementioned position parameters.
It should be further noted that the “wake-up” field can be enabled by motion sensors, optical sensors, and similarly functional operational sensors having appropriate capabilities. Once activated, the one or more tags within the wake-up field will generate the identification or address of the individual tags, plus an appropriate reader address. This information allows operating personnel to identify and determine the location of any one tag or plurality of tags, at the time of wake-up or activation.
As described throughout, the utilization of the various preferred embodiments of the present invention involves the generation of a field signal or activating signal, to which the various tags are responsive to establish activation, wake-up tracking, and/or communication links. Typically and in at least some of the preferred embodiments, the field or activating signals are generated by the reader assemblies. However, in use the present invention also contemplates the use of a field generator for establishing such signal generation, wherein a field generator can be combined with a single reader or with each of the plurality of readers. Alternatively, the field generator or other facility for generating the field or activating signal can be operatively maintained separately and independent of any one of the reader assemblies. Also, the independent field generating facility can have its own address which can be linked to a single reader address. Yet another alternative embodiment would be the provision of several field generators linked to a single reader. Also, the field generator can be independently powered such as by a 12 volt DC transformer or by means of a contained battery source.
These and other objects, features and advantages of the present invention will become more clear when the drawings as well as the detailed description are taken into consideration.

BRIEF DESCRIPTION OF THE DRAWINGS

For a fuller understanding of the nature of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
FIG. 1 is a schematic representation of a preferred embodiment of the monitoring system of the present invention as demonstrated in one of a large number of possible practical applications.
FIG. 2 is a schematic representation of the interaction between various operative components of at least one preferred embodiment of the system of the present invention, including a host controller, reader assembly and tag assembly.
FIG. 2A is a schematic representation of the interaction between various operative components of another preferred embodiment of the system of the present invention.
FIG. 2B is a schematic representation of the interaction between various operative components of yet another preferred embodiment of the system of the present invention.
FIG. 3 is a schematic representation of the interaction between the various operative components of another preferred embodiment of the system of the present invention.
FIG. 4 is a schematic representation of the interaction between the various operative components of yet another preferred embodiment of the system of the present invention.
FIG. 5 is a schematic representation of the interaction between the various operative components of yet another preferred embodiment of the system of the present invention.
FIG. 6 is a schematic representation of the operative components of at least one preferred embodiment of a reader associated with the reader assembly of the present invention.
FIG. 7 is a schematic representation of a programming station or assembly for programming one or more tags included within the monitoring system of the present invention.
FIG. 8 is a schematic representation of another preferred embodiment of a reader associated with the reader assembly of the present invention.
FIG. 9 is a schematic view showing details of various operative and structural variations of the tags utilized in one or more of the various preferred embodiments of the system of the present invention.
Like reference numerals refer to like parts throughout the several views of the drawings.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

As shown in the accompanying FIGS. and as generally represented in FIG. 1, the present invention is directed to a real time total asset visibility system particularly, but not exclusively, adapted for maintaining effective inventory control as well as being capable of accomplishing efficient tracking of a plurality of articles, wherein the status of the various articles can be determined on a real time basis. As used herein, the status of the various monitored articles is more specifically meant to describe the ability to determine the existence, location, identity, direction of movement, as well as the passage of the various articles to and from a monitored local.
Accordingly, as disclosed in FIG. 1, the monitored locale is generally indicated as 10 and may include a warehouse, storage facility, transportation depot, etc. It is emphasized that the locale being monitored may also include various industrial sites 11 where the articles are manufactured or processed and any of a number of various transportation vehicles such as ships generally indicated as 12, trucks generally indicated as 13, etc. Such vehicles may be associated with the transport and temporary storage of the monitored articles.
In addition, the monitoring system of the present invention includes one or more host controllers generally indicated as 14 which is disposed in communicating relation with anyone or all of the plurality of monitored locales 10 through 13. The host controller 14 may be in the form of a somewhat conventional PC, or other processor/computer facility 16 and is utilized to accomplish higher level processing in order to filter the data received from the remainder of the operative components of the monitoring system of the present invention and thereby maintain adequate inventory control and/or perform tracking procedures, as set forth above.
As also schematically represented in FIG. 1, communication between the various monitored locales 10 through 13 and the one or more host controllers 14 may occur by a variety of different relatively standard communication facilities. Such communication facilities may include, but are not limited to, wireless transmission, Internet access, hard wire connections, etc. Accordingly, the host controller can be located in close proximity to the monitored locale, such as a warehouse or like facility 10, or be disposed a fixed or variable remote distance therefrom in the case of transportation vehicle 12, 13, etc.
In addition to the host controller 14, the monitoring system of the present invention comprises a reader assembly which includes at least one, but dependent upon the specific preferred embodiment being utilized and the practical applications associated therewith, a plurality of readers. In the preferred embodiment of FIG. 1, the plurality of readers are generally indicated as 18 and are fixedly disposed in a predetermined array relative to the configuration of the locale 10 being monitored. More specifically, the plurality of readers 18 are disbursed throughout the monitored locale 10 so as to provide complete, real time communication with a plurality of tags 20 contained within the locale 10.
As shown the plurality of tags 20 are associated with a plurality of articles 22 which of course may be defined by any type of product, object, personnel identification badge, etc. The plurality of tags utilized in a specific user application may vary in structure, function and operation and, as will be described hereinafter, may be broadly classified as being operative in a passive mode (passive tags) or active mode (active tags). The passive and active tags are distinguishable from one another by the active tags including a self-contained power source such as a battery, which may or may not be rechargeable. The passive tags are absent any self contained power source. Further, both the active and passive tags are generically defined by micro-circuitry including a transmitter and/or transceiver as well as appropriate transmitting and/or receiving antennas. Customized integrated circuits (IC) could be adapted for specific customer or user applications as required and still be incorporated within the spirit and scope of the present invention.
The various categories of monitoring tags, being either passive or active, may also be structured to be at least uni-directional in terms of transmitting identification or other pertinent data therefrom to one or more readers defining a particular reader assembly. Alternatively, in at least one preferred embodiment of the monitoring system of the present invention, the tags include bi-directional communication capabilities wherein data may be transmitted from the tag to the one or more readers and acknowledgment and other directive or informative signals may be directed from the one or more readers back to the tag.
Yet another structural and operative feature of the tag assembly of the present invention is the ability of at least some of the aforementioned tags to include multi-frequency capabilities. More specifically, a first frequency is utilized to activate either a passive or active tag, dependent upon the specific embodiment being practiced. Tag activation can be broadly defined as providing power to passive tags and/or serving to “wake-up” active or passive tags. Also, the recharging of the batteries included in the structure of the active tags can also be accomplished by exposing the active tags to a generated field or signal at the first frequency.
In compliance with FCC regulations the first frequency, preferably in the bandwidth of 13.56 MHz, is allowed to be generated at an increased field or signal strength which is sufficiently high to enhance the operative range between the tag and the reader or other activation facility serving to generate the activating field or signal. In accordance with FCC regulations establishing a field strength of “unlimited radiated energy” in the bandwidth parameters specified for certain frequencies (13.56 MHz.) is permitted absent any potential hazards associated with human exposure. The activating or operative proximity range can thereby be extended to approximately 12 to 15 feet without violating FCC regulations. It is emphasized, that the aforementioned and defined first frequency is preferably in the range the 13.56 MHz, because of the stated increase in operative proximity range, However, other frequencies could be used and defined as the first frequency. More specifically, a frequently range of 433 MHz could also be used as a first frequency.
In addition, the multi-frequency capabilities of certain ones of the plurality of tags may also be defined by data transmission or communication from the tag to the reader assembly at a second frequency which differs from the first frequency. The second frequency is preferably, but not exclusively, in the 9.15 MHz, 868 MHz or 433 MHz frequency range. Accordingly, data is transmitted between the plurality of tags at the designated second frequency on a repetitive pulsed basis rather than maintaining a continuous field or constant signal generation at the lower 13.56 MHz (or 433 MHz) which preferably defines the first frequency.
It is to be understood that not all of the plurality of tags, either passive or active, are structured for intended exposure to the first frequency range in order to accomplish activation. More specifically, and with reference to the embodiments of FIGS. 1 and 2, the one or more readers 18 are disposed in a predetermined proximity relative to a plurality of tags 20 within the monitored locale 10. Each of the tags 20 are operative in an active mode and are structured for uni-directional transmission. As such, each of the tags 20 is normally maintained in “sleep mode” for ceratin pre-programmed periods of time. After the time period has expired, the tag will automatically go into its unique anti-collision skim and start transmitting appropriate identification or like data several times to make sure that one or more of the plurality of readers 18 will receive such transmitted data. After the data is transmitted several times, the tag will then automatically reset itself and will again go into a sleep mode until a predetermined or pre-programmed time has again expired. Transmission will then be repeated. Further, the plurality of tags can have the same transmission time or different pre-scheduled transmission times.
Clearly, the time period that the tag goes to “sleep” varies based on customer requirements. However, additional structural and operative features associated with the RF tags, will cause the tags to start communication or transmission to the reader assembly asynchronously based on the occurrence of certain events. By way of example, asynchronous transmission of a tag may occur, in certain preferred embodiments of the present invention, when the tag wakes-up because it is passing through a certain electronic field or because it receives a stand-by command by receiving pulses of a specified frequency from the reader. Alternatively, the tag will wake-up because it went into a programming mode as will be explained with reference to the embodiment of FIG. 7. The tag may also wake-up because of the existence of a tampering detector or because of a low power detection of the self-contained power source associated with active tags. As also to be described in greater detail hereinafter, the tags may wake-up or operatively communicate with a hand held reader at a preferred 13.56 MHz frequency (or 433 MHz).
Two categories of active tags are distinguishable, at least in part, as being either directional or uni-directional in their intended transmission capabilities. The bi-directional active tag, after transmitting its tag identification or other appropriate data to the reader may expect to receive an acknowledgment or other directive signal from the host controller through the reader assembly. If the bi-directional active tag receives no response signal or an un-acceptable acknowledgment or directive signal it reverts back to its anti-collision skim and continuously sends transmitted data until it receives an acceptable acknowledgment signal from the host. The bi-directional active tag will then re-set its timer in the conventional fashion, as with the uni-directional active tag, and it will go into a sleep mode until the pre-programmed time expires. Upon expiration of the preprogrammed time transmission of the ID or other appropriate data will be repeated. As with the uni-directional active tag, the bi-directional active tag will start to communicate with the reader on an asynchronous basis upon the occurrence of specific events, as set forth above.
In order to better achieve real time inventory control and facilitate desired tracking procedures, concurrent communication of the plurality of tags with the reader assembly is accomplished through the inclusion of an anti-collision protocol. More specifically, a multi-tag algorithm is integrated into the tag assembly and/or reader assembly which is operative to allow the concurrent transmission by and reading of data from a plurality tags while encountering minimal if any meaningful interference. Accordingly, upon being activated each of the plurality of tags assumes an anti-collision skim prior to pre-scheduled and/or asynchronous communication.
The reader assembly of the present invention serves as a communication link between the plurality of tags and host controller 14. As such, the reader assembly may include one or more readers, dependent upon the specific practical application and the preferred embodiment associated therewith, wherein various types of readers may be defined as part of the reader assembly. Preferably, common structural and operational features are included in each of the various readers, regardless of their type or category. Further, each of the various types of readers have a dynamic addressing capability as it powers-up. In doing so, the individual reader will send a power-up command to inform the host controller 14 that it is alive and requesting a specific reader address. The host 14 will initiate the addressing of the reader and in performing this initialization process, a two way communication link is established there between as at 17 utilizing the second frequency range of the tags 20 or other appropriate frequency range. Further, the communication link 17 represents either a hard wire connection or wireless communication. It should also be noted that the reader address can be established automatically without having any addressing switches.
The reader assembly can include one or more fixed readers, such as readers 18 being fixedly disposed throughout the monitored locale 10. In this context, the term “fixed” is not necessarily meant to describe a permanent mounting in that the various readers 18 can be removed, repaired, replaced, etc. Further in the embodiment of FIGS. 1 and 2 the readers 18 may be powered by a conventional 110 or 220 power source and be connected thereto by being removably attached to a conventional light socket or by utilizing other means of attachment.
As set forth herein, at least one preferred embodiment of the system of the present invention may be more accurately described as a tracking system incorporating specific tracking and/or access control features which accomplishes not only the determination of the identity, location and other tag status of the various plurality of tags and objects associated therewith, but also facilitates the tracking of the movement, travel, replacement, etc. of the tags and associated objects within a predetermined locale. In addition, the authorized or unauthorized entry and existing of authorized and unauthorized personnel into and out of the locale being monitored as well as the entry or removal of any objects being transported by such authorized or unauthorized personnel can be regulated.
More specifically, the monitoring of activities around and through and access portal 100 can be establish utilizing one or more control readers 104. It is of course recognized that one or more portals 100 may be associated with an area or predetermined locale being monitored. As such, one or more control readers 18′ may be provided in the tracking system of the present invention. In this preferred embodiment of the tracking system of the present invention, the control reader 18′ includes a 915 megahertz or 868 megahertz transceiver that communicates with at least some or anyone of the tags 20 entering within a predetermined range of the portal 100. The predetermined range may be established by the generation of an activating signal by the control reader 18′. The activating signal may be more specifically defined by an activating field generated preferably at the first frequency range of 13.56 mz. When anyone of a plurality of tags 20 enters the activating field, it will in turn be activated and subsequently transmit tag status data to the associated reader 18′, preferably on a repeated basis. Such tag status data can include tag identification, location, as well as other pre-programmed information. If the one or more tags 20 associated with various objects 22 and/or personnel 23 remain within the activating field the repeated transmission of the tag status data will eventually cease after a predetermined time period. The tags 20 will then assume a sleep mode until a predetermined time has elapsed. If after the predetermined time has elapsed and if the tag is still within the activating field, the tag status data will again be transmitted to the control reader 18′ or other associated readers 18 on a repeated basis. If the tag is removed from the activating field, it will then assume its original sleep mode until reactivated by an activating signal generated by an appropriate reader 18, 18′ of the reader assembly.
Further, each of the one or more control readers 18′ is structured to trigger an output relay so as to control opening or closing of the access portal 100 with which it is associated. Also, an observation assembly or facility 104 is preferably located in an observing located relative to the vicinity surrounding the access portal so as to view, on a real time basis, and record any activities being conducted in the vicinity of the access portal 100. Such activities may include the attempted ingress or egress relative to the interior of the predetermined locale being monitored and track. The observation facility 104 therefore may include a variety of video facilities capable of accomplishing real time and/or stored recordings of video observation of the various associated with the access portal 100.
By way of example only if an individual as at 23 is unauthorized to enter the predetermined locale being monitored and/or is carrying objects 22 that are not authorized to pass through the portal 100, operative communication will be transmitted from either the control reader 18′ directly and/or the host controller 14 by means of appropriate facilities such as computer/processor 16. Such signals will prevent the passage of the individual 23 and/or object 22 through the portal 100 if authorization is not present. Concurrently, the observation facilities 104 will be directed to the portal 100. Other display and/or communication facilities may be appropriately positioned at either the host controller 14 and/or an association with any operator or individual further regulating control of entrance or exiting of the predetermined locale.
The control reader 18′, upon receiving tag status transmission from one or more tags 20 will transfer the information to the host controller 14. The host controller 14 can respond to the control reader 18′ to the effect of validating or authorizing movement or travel of personnel 23 and/or objects 22. Similarly, the authorization of individuals 23 and/or objects 22 can be invalidated or not recognized thereby preventing ingress or egress through the portal 100.
With reference to FIG. 2A, each of the one or more control readers 18′ preferably includes a data base having information stored therein relating to recent tag activities including identification, position, location, etc. If the control reader 18′ finds that sufficient data is stored within the data base 19, communication to establish the validity or invalidity of the authorization of personnel 23 or objects 22 need not be made. Therefore, each of the one or more control readers 18′ may determine the validity or authorization of travel or positioning of personnel 23 and/or objects 22 either through communication with and input from the host controller 14 or independently thereof through accessing information in data base 19. As set forth above the control reader 18′ will communicate to the host controller 14 through RS232 communication configuration or wireless communication at 2450 Megahertz or the tag frequency.
With reference to FIG. 2B, the tracking system embodiment of the present invention may also include one or more tracking readers 18″ associated with the reader assembly of the present invention. The tracking reader 18″ includes a 9.15 Megahertz or 868 Megahertz transceiver that communicates with the tag. If there is a tag 20 passing through the activation field established by the one or more tracking readers 18″, the tag will transmit tag status data at least including tag identification and/or travel activity or history of the personnel 23 or object 22 associated with a given tag 20. This tag status will be then transmitted from the tracking reader 18″ to the host controller 14. The host controller will analyze the tag status transmitted data at least in terms of determining the previous location of the personnel 23 or objects 22 with which one or more tags are associated. Subsequent to appropriate analysis, a decision will then be made relating to position parameters of the individuals tags associated with the objects 22 of personnel 22. Such position parameters can include, as set forth above, not only tag identification information but appropriate information determinative of tag movement including direction of movement and/or location or custom mated destination.
With reference to FIG. 3, another preferred embodiment of the present invention comprises the reader assembly including at least one but preferably a plurality of shelf readers 30. The shelf readers 30 are at least partially distinguishable from the warehouse or fixed readers 18 as set forth in greater detail hereinafter. As such, each of the shelf readers 30 include a 9.15 MHz., 868 MHz or 433 MHz. transceiver that communicates with the tag. The tag assembly comprises a plurality of tags 32 associated with a plurality of articles being monitored (not shown for purposes of clarity), wherein the tags 32 are active and include multi-frequency, bi-directional capabilities. As such, the one or more readers 30 generates and transmits an activation signal at the aforementioned first frequency of 13.56 Mhz. or 433 MHz. for purposes of tag activation or wake-up. Upon being activated, the tags. 32 will send the appropriate data transmissions to the one or more shelf readers 30. The readers 30 will send the transmitted data received from the tags to the host controller 14 for further processing. Communication between the readers 30 and the host controller 14 will occur by either RS232, wireless communications at 2450 MHz., or the specific tag communication frequency, as set forth above.
The physical characteristics of the shelf readers 30 may of course vary but such readers 30 typically include 13.56 Mhz. or 433 MHz. antennas mounted on or within an appropriate casing that can be attached to or otherwise associated with shelving or other facilities on which the various articles being monitored are stored, displayed, etc. It should be apparent, that the particular preferred embodiment incorporating the shelf readers 30 and the cooperatively structured bi-directional, multi-frequency capable tags 32 is readily adaptable for retail outlets or like retail facilities.
In another preferred embodiment schematically represented in FIG. 4, the monitored locale comprises a vehicle 12 and/or 13. As such, the reader assembly associated therewith comprises one or more vehicle readers 34 disposed in communicating relation with a plurality of tags 36 defining the attendant tag assembly. As with the previous preferred embodiments, the one or more vehicle readers 34 include a 915 MHz., 868 Mhz. or 433 MHz transceiver which communicates with the plurality of tags 36. The tags are associated with a plurality of shipping boxes, containers or directly with the articles themselves. As the tags 36 are self activated from their sleep mode, ID or other appropriate data is transmitted to the one or more vehicle readers 34. The vehicle readers 34 are structured to have the capability of communicating this transmitted data from tags 36 to the host controller 14.
The one or more vehicle readers 36 can be powered by a variety of substantially conventional power sources such as one or more batteries or any other appropriate power source which may be associated with the vehicles 12, 13, etc. Moreover, when the monitored locale is a transport vehicle including a truck 13, A tracking procedure may be incorporated within this preferred embodiment of the subject monitoring system. More specifically, when any box, shipping container or article associated with one of the tags 36 passes into or out of the truck 13, the tags 36 will be automatically activated on an asynchronous basis and send tag ID or other appropriate data to the one or more readers 34. In addition, at least some of the tags which are communicative with the vehicle reader can include information relating to the vehicle and/or driver identification. Accordingly, as the vehicle approaches a given area, security or other personnel can check the tag identification information with vehicle documents, drivers license, etc. Appropriate information will be transmitted to the host controller 14 for processing. Therefore, the loading of the boxes, articles, etc. with the tags 36 mounted thereon will allow the inventory information to be coordinated with various shipping invoices or other documentation to determine the existence or non-existence of a discrepancy there between. Communication between the readers 34 and host controller 14 can be accomplished by a variety of substantially conventional communication facilities. Still another preferred embodiment of the present invention is schematically represented in FIG. 5. As schematically represented therein, the reader assembly includes at least one or alternatively a plurality of mobile or handheld readers 38. The mobile readers 38 are communicative with the host controller 14 by an appropriate communication link 17 as described above. As will be apparent, the mobile or handheld reader 38 is particularly adaptable for inventory control in the application of a variety of different retail facilities. As with the previously described readers, the handheld/mobile reader 38 has a 9.15 MHz., 868 MHZ., or 433 MHz. transceiver that communicates with the plurality of tags 40. The handheld/mobile reader 38 will transmit an activating signal at the aforementioned first frequency of preferably 13.56 Mhz. or 433 Mhz. By manual control of certain control facilities or hardware associated directly with the mobile reader 38. As a result, at least one, but preferably all of the plurality of tags will exposed to the generated field at the first frequency and will wake-up and transmit (at the second frequency) ID and/or other appropriate data to the handheld/mobile reader 38. Also, the mobile reader 38 has the ability to “write” appropriate information into a storage facility associated with the various tags for subsequent accessing.
In certain instances associated with the intended inventory control procedure the identifying of a specific tag location, existence, identity, etc. may be required. In doing so, the reader 38 will determine the strength of the transmitted signal from a designated or searched for tag 40. As the handheld/mobile reader 38 enters into a closer proximity to a specified tag as at 40′, the transmitted signal from tag 40′ will of course increase until the reader 38 narrows the proximity range down to the specific tag 40′. The handheld reader 38 may also include specific visual display facilities which will be explained in greater detail with reference to FIG. 9 but which generally may be in the form of an LCD display.
The versatility of the monitoring system of the present invention is further evidenced by the schematically represented preferred embodiment of FIG. 6. In this embodiment a reader module 42 can be embedded in a bar code reader generally indicated as 44. A bar code scanner or other facility 46 is operative to scan or detect certain bar codes on tags and/or labels 48. The bar code data is communicated to the reader module 42 which serves to re-transmit the bar code data to the host controller 14 for further processing. The reader module 42 may also be operatively structured within the overall bar code reader 44 to independently read appropriately configured tags as at 48′ independent of any bar code display thereon. As set forth above the communication link 17′ between the reader module 42 and the host controller 14 is bi-directional and in this context host controller 14 may send an acknowledgment signal after receiving any appropriate data from the reader module 42.
At least one preferred embodiment of the monitoring system of the present invention includes the provision of programming assembly or station generally indicated as 50. Each of a plurality of tags, regardless of their intended performance and operative content and indicated in FIG. 7 as 20, 32, 40 and 48, are structured to be programmed and/or re-programmed by programming assembly 50. The programming assembly 50 will use the same frequency that powers the tag (first frequency) but preferably at a much lower field strength in order to comply with specific FCC regulations. Therefore, the proximity “write” range between the programming assembly 50 and the one or more tags 20, 32, 40, 48, etc. being reprogrammed will be significantly shorter than that available when normally utilizing the first frequency at high field strengths. Acknowledgment of re-programming will be observed through an appropriate acknowledgment signal generated by the plurality of tags at the normal communication frequency (second frequency). The programming assembly 50 and the various structures of the individual tags provide for the programming or reprogramming of the tags individually or collectively. The reprogramming procedure is accomplished in order to supply one or more tags with the most current data, such as a change in data or information. Further, the programming assembly 50 can be broadly or generally defined, in at least one embodiment of the present invention, as a fixed or permanent reader and/or a hand held reader, as previously described.
Further structural features preferably, but not necessarily, common to all of the plurality of tags 20, 32, 40, 48, etc. is the inclusion of a tamper switch or detector. As a result an attempt to remove the tag from the article being monitored or otherwise disassociate it therefrom will result in its automatic activation or wake-up. The generation of a warning or alarm signal from the tag to the host or an appropriate reader will result in the signaling of the host controller 14. Similarly, for the various active tags incorporating a self contained power source, a low battery detector 54 can also be incorporated in the various active tags so as to detect a failure or a predetermined low energy output from the self contained power source. Similar automatic activation and alarm signaling of the host, preferably through an appropriate reader will also be accomplished.
Yet another device associated with at least some of the plurality of tags is the inclusion of a mounting or lock device or assembly 56. Such lock device 56 will be particularly adaptable for use in a retail facility or environment. As such, the tag 20, 32, 40, 48 etc. will be connected to a product displayed or presented for sale (and/or stored items). The lock device will prevent the tag from becoming detached from the article being monitored unless it is exposed to an electric field or signal, preferably within the first frequency range of 13.56 MHz or 433 MHz. This field will cause activation or wake-up of the tag and the tag will send ID or other appropriate data to one or more readers of an associated reader assembly. If the transmitted data is valid, recognizing that the customer is buying the item, then the reader will send a command to the lock device 56 allowing the associated tag to be removed from the article being sold prior to it leaving the retail facility.
One or more of the preferred embodiments of the present invention may incorporate one or more readers 38′ incorporating a display facility 60. A typical practical application of the leader 38′ having a display facility 60 is that used in the mobile or handheld computer 38 in the preferred embodiment of FIG. 5. As such, the reader 38, 38′ has a 2450 MHz. or 9.15 MHZ., 868 Mhz. or 433 MHz. transceiver that communicates with the host controller 14. The reader 38, 38′ is connected directly to any size LCD or other appropriate display 60. The display 60 will be used for displaying any information about the monitored article, transporting carrier, box, contents or any other information that the customer/user would like to display in maintaining an inventory control and/or tracking procedure as set forth above. The versatility of at least one embodiment of the present invention is further demonstrated by the display 60 being used to indicate price information in a retail establishment such as, but not limited to, a grocery store or the like, wherein the quantity and/or volume of products is extensive. A central computer can send a command to an appropriate reader to wake-up individual ones or an entire group of tags. The updated or current data, such as price information or any other information of the type that need be displayed can be transferred to the tag. The display 60 will thereafter display the new information, when appropriate, in an immediate fashion.
Common to at least some of the preferred embodiments described above is the inclusion of certain “repeater capabilities” within one or more of the individual readers associated with any reader assembly. As such, a repeater/reader serves as an amplifier and, in addition to processing any transmitted data in the context of the normal reader performance characteristics, will facilitate transmission of such data between readers or from the readers to the host controller 14. Typically, a repeater/ reader is positioned and/or utilized when a conventional reader without repeater capabilities is located a distance from the host controller or other readers which derogatorily affects the efficient or reliable transmission of communication signals there between.
In addition to the above the various readers, tags, etc. may be provided with various antenna structures operative to form their intended communication functions. Such various antenna structures may include a high frequency reader antenna, transmitter antenna, shelf antenna (short range), communication antenna, etc.
As described throughout, the various preferred embodiments of the present invention include the generation of a field signal or activating signal, to which the various tags are responsive to establish activation, wake-up tracking, and/or communication links. Typically and in at least some of the preferred embodiments, the field or activating signals are generated by the different embodiments of the reader assemblies. Moreover, a practical application of the present invention may involve provision of a field generator for establishing such signal generation. The field generator can be combined with a single reader or with each of the plurality of readers. Alternatively, the field generator or other facility for generating the field or activating signal can be operatively maintained separately and independently of anyone or more of the reader assemblies. The independent field generating facility can have its own address that is linked to a single reader address. Yet another alternative embodiment would be the provision of several field generators linked to a single reader. Also, the field generator can be independently powered such as by a 12 volts DC transformer or by means of contained battery.
Since many modifications, variations and changes in detail can be made to the described preferred embodiment of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.
Now that the invention has been described,

Claims

1. A system for tracking a plurality of objects on a real time basis, said system comprising:

a) at least one host controller,

b) a plurality of tags associated with a plurality of objects and movable therewith,

c) a reader assembly structured to receive transmitted data from said plurality of tags at least when said plurality of tags are within a predetermined locale, and

d) at least some of said plurality of tags including uni-directional, multi frequency capabilities at least partially defined by activation of said tags at a first frequency and transmission of data from said tags to said reader assembly at a second frequency, and

e) said reader assembly communicative with said host controller to facilitate determination of a status of individual ones of said plurality of tags within said predetermined locale.

2. A system as recited in claim 1 further comprising an access assembly disposed within the predetermined locale and structured to regulate ingress and egress to and from the predetermined locale; said access assembly communicative with said reader assembly and responsive to operative transmissions from said reader assembly.

3. A system as recited in claim 2 wherein said access assembly further comprises observation facilities responsive to operative transmission from said reader assembly and structured to monitor at least one area within the predetermined locale.

4. A system as recited in claim 2 wherein said reader assembly comprises at least one control reader communicative with said access facility and an at least some of said plurality of tags, said control reader structured to transmit operating signals to said access assembly determinative of ingress and egress of said predetermined locale.

5. A system as recited in claim 4 wherein said control reader includes a data base comprising status data of at least some of said plurality of tags; said status data being at least partially determinative of said transmission of operative signals to said access assembly.

6. A system as recited in claim 5 wherein said transmission of said operative signals is dependent on said status data within said data base or data transmission between said control reader and said host controller.

7. A system as recited in claim 4 further comprising an access assembly disposed within the predetermined locale and structured to regulate ingress and egress to and from the predetermined locale; said access assembly communicative with said reader assembly and responsive to operative transmission from said reader assembly.