US20070110359A1 - Photoelectronic device and production method of the same - Google Patents

Photoelectronic device and production method of the same Download PDF

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Publication number
US20070110359A1
US20070110359A1 US11/593,833 US59383306A US2007110359A1 US 20070110359 A1 US20070110359 A1 US 20070110359A1 US 59383306 A US59383306 A US 59383306A US 2007110359 A1 US2007110359 A1 US 2007110359A1
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United States
Prior art keywords
optical waveguide
light
waveguide sheet
core
semiconductor chip
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Abandoned
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US11/593,833
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Akihiko Okubora
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Sony Corp
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Sony Corp
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Priority to US11/593,833 priority Critical patent/US20070110359A1/en
Publication of US20070110359A1 publication Critical patent/US20070110359A1/en
Abandoned legal-status Critical Current

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/4201Packages, e.g. shape, construction, internal or external details
    • G02B6/4204Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
    • G02B6/4214Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B6/122Basic optical elements, e.g. light-guiding paths
    • G02B6/1221Basic optical elements, e.g. light-guiding paths made from organic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B6/13Integrated optical circuits characterised by the manufacturing method
    • G02B6/138Integrated optical circuits characterised by the manufacturing method by using polymerisation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/42Coupling light guides with opto-electronic elements
    • G02B6/43Arrangements comprising a plurality of opto-electronic elements and associated optical interconnections
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B2006/12083Constructional arrangements
    • G02B2006/12104Mirror; Reflectors or the like
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B2006/12083Constructional arrangements
    • G02B2006/12121Laser
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B2006/12083Constructional arrangements
    • G02B2006/12123Diode
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B2006/12133Functions
    • G02B2006/1215Splitter

Definitions

  • the present invention contains subject matter related to Japanese Patent Application JP 2004-221984 filed in the Japanese Patent Office on Jul. 29, 2004, the entire contents of which being incorporated herein by reference.
  • the present invention relates to a photoelectronic device and the production method and, particularly, relates to a photoelectronic device configured that a light emitting element for emitting a light to be a clock signal is optically connected to a semiconductor chip having an electron circuit including a light receiving portion by an optical waveguide sheet, and the production method.
  • a package form of semiconductor devices has also developed from a lead-inserted type, such as a DIP (Dual Inline Package), to a surface mounting type and a flip-chip mounting type, furthermore, to a complex form called a system-in-package (SIP), wherein a semiconductor chip provided with an active element is packaged with a passive element.
  • a lead-inserted type such as a DIP (Dual Inline Package)
  • DIP Direct Inline Package
  • SIP system-in-package
  • Wiring of a signal exceeding GHz suffers from a lot of disadvantages to be solved inside and outside the LSI, which have not been any problems before, and solution of these disadvantages is a very significant element in recent semiconductors becoming furthermore higher in integration and higher in speed.
  • the disadvantages are signal distortion (signal integrity), a frequency limit of electric wiring, a loss of wiring, delay of wiring, radiation from wiring, a signal skew, and an increase of power consumption relating to driving wiring, etc.
  • time of 1 digit of 1 GHz is 500 ps
  • time of rising and falling is about several 10 ps to 200 ps or shorter
  • a rough propagation speed of an electric signal is 67 ps/cm, which has reached an unignorable range with respect to the rising time.
  • the non-patent article (Shiou Lin Sam, Anantha Chandrakasan and Duane Boning, Variation Issues in On-Chip Optical Clock Distribution, Sixth International Workshop on Statistical Methodologies for IC Processes, Devices, and Circuits, Kyoto, Japan, June 2001) discloses a technique of obtaining a wiring plate having an optical clock tree by forming an optical waveguide on a silicon substrate and processing the same by using a mask in a semiconductor process for each LSI.
  • a photoelectronic device comprising a light emitting element for emitting a light to be a clock signal; a semiconductor chip provided with light receiving portions for receiving the light; and an optical waveguide sheet formed to be a sheet, wherein an outer circumference of a core is covered with a clad, and adhered to the semiconductor chip; wherein the optical waveguide sheet is irradiated at a light incident portion of the core with the light from the light emitting element; the optical waveguide sheet is provided with one or more T-shaped branch, and at each T-shaped branch is provided with a vertical opening portion having a vertical inner wall being vertical with respect to the direction within a surface of the optical waveguide sheet, and the vertical inner wall serves as a mirror surface for dividing, reflecting and guiding the light to two different directions; and a sloping opening portion having a sloping inner wall having an inclination with the optical waveguide direction of the core is provided at a position of connecting each of the divided lights to each of the
  • the above photoelectronic device has a light emitting element for emitting a light to be a clock signal, a semiconductor-chip provided with light receiving portions for receiving the light, and an optical waveguide sheet formed to be a sheet, wherein an outer circumference of a core is covered with a clad, and adhered to the semiconductor chip.
  • the optical waveguide sheet has the configuration that the light from the light emitting element is irradiated at a light incident portion of the core with, it is provided with one or more T-shaped branch, at each T-shaped branch is provided with a vertical opening portion having a vertical inner wall being vertical with respect to the direction within a surface of the optical waveguide sheet, and the vertical inner wall serves as a mirror surface for dividing, reflecting and guiding the light to two different directions, furthermore, a sloping opening portion having a sloping inner wall having an inclination with the optical waveguide direction of the core is provided at a position of connecting each of the divided lights to each of the light receiving portions, and the sloping inner wall serves as a mirror surface for reflecting the light to the direction being out of the surface of the optical waveguide sheet to be connected to the light receiving portion.
  • a production method of a photoelectronic device for producing a photoelectronic device including a light emitting element for emitting a light to be a clock signal, a semiconductor chip provided with light receiving portions for receiving the light, and an optical waveguide sheet for dividing the light to two or more and guiding the same to be connected to the light receiving portions at positions of connecting to the light receiving portions, comprising the steps of: forming a first clad on a dummy substrate, forming a core on the first clad to be a pattern having one or more T-shaped branch and forming a second clad to cover the core, thereby forming an optical waveguide sheet formed to be a sheet wherein an outer circumference of the core is covered with the clad; forming at a position of the T-shaped branch on the optical waveguide sheet a vertical opening portion having a vertical inner wall, which is vertical with respect to the direction within the surface of the optical waveguide sheet and becomes a mirror surface for dividing and reflecting the
  • the above production method of a photoelectronic device is for producing a photoelectronic device having a light emitting element for emitting a light to be a clock signal, a semiconductor chip provided with light receiving portions for receiving the light, and an optical waveguide sheet for dividing the light to two or more and guiding the same to be connected to the light receiving portions at positions of connecting to the light receiving portions.
  • a first clad is formed on a dummy substrate, a core is formed on the first clad to be a pattern having one or more T-shaped branch, and a second clad is formed to cover the core, thereby an optical waveguide sheet formed to be a sheet, wherein an outer circumference of the core is covered with the clad, is formed.
  • a vertical opening portion having a vertical inner wall which is vertical with respect to the direction within the surface of the optical waveguide sheet and becomes a mirror surface for dividing and reflecting the light to two different directions, is formed at a position of the T-shaped branch on the optical waveguide sheet.
  • a sloping opening portion having a sloping inner wall which has an inclination with the optical waveguide direction of the core and becomes a mirror surface for reflecting the light to the direction being out of the surface of the optical waveguide sheet so as to be connected to the light receiving portion, is formed at a position of connecting the light to the light receiving portion on the optical waveguide sheet.
  • the optical waveguide sheet is released from the dummy substrate, and the optical waveguide sheet is aligned with the light receiving portion and adhering to the semiconductor chip.
  • the light emitting element is arranged at a predetermined position for mounting, so that a light from the light emitting element irradiates a light incident portion of the core.
  • a photoelectronic device of the present invention is configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts.
  • the production method of a photoelectronic device of the present invention is to form a photoelectronic device by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, by which it is possible to maintain the degree of freedom in designing for dealing with design changes and it is possible to produce by responding to producing a variety of kinds in small amounts.
  • FIG. 1A is a schematic sectional view and FIG. 1B is a plan view of a photoelectronic device according to a first embodiment of the present invention
  • FIG. 2 is a schematic view for explaining the configuration of a vertical opening portion
  • FIG. 3A to FIG. 3C are sectional views showing a production procedure of a production method of the photoelectronic device according to the first embodiment of the present invention
  • FIG. 4A and FIG. 4B are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention
  • FIG. 5A to FIG. 5C are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention.
  • FIG. 6A to FIG. 6C are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention.
  • FIG. 7A and FIG. 7B are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention.
  • FIG. 8 is a schematic sectional view of a photoelectronic device according to a second embodiment of the present invention.
  • FIG. 9 is a schematic sectional view of a photoelectronic device according to a third embodiment of the present invention.
  • a photoelectronic device configured that a light emitting element for emitting a light to be a clock and a semiconductor chip having an electronic circuit including a light receiving portion are optically connected by an optical waveguide sheet, and the production method will be explained with reference to the drawings.
  • FIG. 1A is a schematic sectional view and FIG. 1B is a plan view of a photoelectronic device according to a first embodiment of the present invention.
  • the semiconductor chip 10 is formed with an electronic circuit including a light receiving portion 11 , such as a photodiode.
  • the light emitting element 20 is mounted on the semiconductor chip 10 so as to be connected to pads of the semiconductor chip 10 via bumps 21 .
  • the optical waveguide sheet 30 is irradiated at its light incident portion of the core 30 b with a light from the light emitting element 20 from a side surface of the optical waveguide sheet 30 , divides the light to two or more (16 in the figure) at one or more (15 in the figure) T-shaped branch S provided on the core, and guides the same.
  • the semiconductor chip 10 has the configuration that a plurality of light receiving portions 11 are provided, sloping opening portions P i having sloping inner walls with respect to the optical waveguide direction of the core 30 b are provided at positions where the divided lights are connected to the light receiving portions 11 , and the sloping inner walls function as mirror surfaces (MRa and MRb) to reflect the lights to the direction being out of the surface of the optical waveguide sheet 30 so as to be connected to the light receiving portions 11 , so that the lights divided at the optical waveguide sheet 30 are respectively connected to the light receiving portions 11 .
  • MRa and MRb mirror surfaces
  • the inclination of the sloping inner walls of the sloping opening portions Pi is, for example, 45° with respect to the optical waveguide direction of the core 30 b .
  • the sloping directions of the mirror surfaces (MRa and MRb) are different in accordance with difference of the stretching direction of the core.
  • FIG. 2 is a schematic view for explaining the configuration of a vertical opening portion.
  • the T-shaped branch S is a branching point in the clad 30 a , where a core 30 b is formed to be a pattern, so that one waveguide is branched to two and an angle made by the branched two waveguide directions becomes 180°.
  • a vertical opening portion Pv having vertical inner walls with respect to the direction within the surface of the optical waveguide sheet is provided, and the vertical inner walls function as mirror surfaces (MRc and MRd) to divide, reflect and guide the light L to two different directions.
  • the mirror surfaces (MRc and MRd) are surfaces having an inclination angle of, for example, 45° with respect to the incident direction and emitting direction of the T-shaped branch S, respectively.
  • the light receiving portion 11 of the semiconductor chip 10 is composed of a photodiode, etc. and, furthermore, for example, an amplifier is provided near that on the semiconductor chip 10 and a clock signal of an incident light is demodulated to an electric clock signal.
  • pad opening portions 30 p penetrating the optical waveguide sheet 30 and the adhesive layer 31 are formed.
  • the pad opening portions 30 p penetrating the optical waveguide sheet 30 are formed only on a region of not guiding a light.
  • distances of guiding lights from a position of a light incident portion of the core 30 b to positions of connecting the lights to light receiving portions 11 are preferably equal in all paths that the lights divided to two or more are guided.
  • the photoelectronic device configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts.
  • a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • a stacked body of a titanium layer and a copper layer is formed on a surface of a dummy substrate 40 made by silicon or glass, etc., for example, by the electron beam evaporation method or the sputtering method, etc. to obtain a release layer 41 .
  • a release layer 41 may be also obtained by forming a silicon oxide layer by the CVD (Chemical Vapor Disposition) method or the sputtering method. In this case, silicon, etc. is used for the dummy substrate 40 .
  • a resin layer having a first refractive index is formed by a polyimide resin, etc., for example, by the spin coating method or the printing method and cured by performing curing processing to obtain a first clad 30 a.
  • a photosensitive resin layer having a second refractive index, which is higher than the first refractive index, is formed, for example, by photosensitive polyimide, etc., performing exposure by using a patterning mask and, furthermore, performing curing processing to form a core 30 b.
  • a resin layer having a first refractive index is formed by a polyimide resin, etc., for example, by the spin coating method or the printing method, heating reflow is performed if necessary, and curing processing is performed for curing to form a first clad 30 a.
  • an optical waveguide sheet 30 wherein an outer circumference of the core 30 b is covered by the clad 30 a , is formed.
  • FIG. 4B shows a section in parallel with the stretching direction of the core in the state shown in FIG. 4A and is a section in the direction being perpendicular to that in FIG. 4A . Steps after this will be performed along the section in this direction.
  • a metal mask MM in a pattern having an opening at a region for forming the T-shaped branch is formed.
  • This can be formed by forming, for example, a metal layer allover the surface, forming a pattern of a resist film in a pattern having an opening at a region for forming the T-shaped branch by the photolithography step, and using it as a mask for etching the metal layer.
  • the metal mask MM is used as a mask for performing anisotropic dry etching, such as the RIE (reactive ion etching), vertically with respect to the optical waveguide sheet 30 , and a vertical opening portion Pv is formed on the optical waveguide sheet 30 .
  • anisotropic dry etching such as the RIE (reactive ion etching)
  • RIE reactive ion etching
  • a step etching for repeating stacking of a protective film for protecting an etching side walls and etching alternately may be performed.
  • a kind of gas at this time by mixing a fluorocarbon based gas with O 2 and H 2 , etc. as additives or by mixing with an inert gas, such as Ar and Xe, generation of etching residual can be prevented at the same time.
  • a pattern of a vertical opening portion Pv is formed, so that the vertical inner walls of the vertical opening portion Pv become mirror surfaces (MRc and MRd) for dividing, reflecting and guiding a light guided through the core 30 b to two different directions.
  • a resist film R 1 in a pattern having openings at positions of connecting lights to light receiving portions is formed on the optical waveguide sheet 30 by the photolithography processing, and by using the resist film R 1 as a mask, anisotropic etching, such as RIE (reactive ion etching), is performed by inclining, for example, by about 45° with respect to the optical waveguide sheet 30 .
  • anisotropic etching such as RIE (reactive ion etching)
  • a sloping opening portion Pi having an inclination (for example, 45°) with the optical waveguide direction of the core 30 b and having a sloping inner wall to be a mirror surface MRa for reflecting a guided light to the direction being out of the surface of the optical waveguide sheet 30 and connecting the same to a light receiving portion is formed.
  • the resist film R 1 is released.
  • a resist film R 2 in a pattern having openings at positions of connecting lights to light receiving portions is formed by photolithography processing, and by using the resist film R 2 as a mask, anisotropic etching, such as RIE (reactive ion etching), is performed by inclining, for example, by about 45° with respect to the optical waveguide sheet 30 .
  • anisotropic etching such as RIE (reactive ion etching
  • the resist layer R 2 is released.
  • an adhesive thermal release sheet 50 which can be released at a specific temperature, is adhered to the surface of the optical waveguide sheet 30 , and a boundary face of the release layer 41 and the clad 30 a of the optical waveguide sheet 30 is released.
  • the thermal release sheet is configured, for example, by dispersing foam capsules in an adhesive agent on a PET film and, for example, REVALPHA made by Nitto Denko Corp., etc. may be used. For example, it can be easily removed by heating the PET film to 70° C. to 150° C.
  • the optical waveguide sheet 30 supported by the above thermal release sheet 50 is released by immersing the optical waveguide sheet 30 supported by the above thermal release sheet 50 in acid, such as hydrochloric acid.
  • acid such as hydrochloric acid.
  • the optical waveguide sheet 30 supported by the above thermal release sheet 50 is immersed in acid, such as fluorinated acid or buffered fluorinated acid to dissolve the release layer 41 .
  • the optical waveguide sheet 30 is adhered by aligning the positions of the mirror surfaces (MRa and MRb) of the sloping opening portion Pi with the positions of the light receiving portions 11 via an adhesive sheet (adhesive layer) 31 being translucent to a wavelength of the light to be used.
  • the thermal release sheet 50 is released, and the optical waveguide sheet 30 is transferred on the semiconductor chip 10 .
  • pad opening portions for penetrating the optical waveguide sheet 30 and the adhesive layer 31 are formed for opening the pads of the semiconductor chip 10 . They can be formed by forming the pads on the semiconductor chip 10 side and irradiating a laser beam, such as CO 2 laser and excimer laser. At this time, the pads become stoppers of the laser beam.
  • a laser beam such as CO 2 laser and excimer laser.
  • bumps 21 are formed on the light emitting element 20 , such as laser diode, for example, by wire bonding, etc. in advance, and mounting them on the adhering surface of the optical waveguide sheet 30 of the semiconductor chip 10 .
  • the opening portions having inner walls to be mirror surfaces is omitted.
  • the mounting portion of the semiconductor chip 10 is pre-coated with soldering 22 by the printing method, etc. and the light emitting portion of the light emitting element 20 is aligned with the light incident portion of the core for mounting.
  • the mounting accuracy can be improved by using a head having a heater for melting soldering by heating, holding after turning off the heater until cooling and removing the heater.
  • a height of the gold bumps 21 and a thickness of the pre-coating of the soldering 22 are determined in accordance with a position of the core of the optical waveguide sheet for aligning.
  • the bumps 21 Since the gold bumps 21 do not dissolve, the bumps 21 function as spacers, so that a height of the light emitting element 20 can be determined by the height of the bumps 21 and high accuracy can be constantly secured.
  • a method of forming bumps obtained by coating copper cores by soldering on the light emitting element side, forming a pre-coating of. soldering on the semiconductor chip side and mounting as a flip chip, and a method of forming a spacer by nickel plating, etc. on any one of the light emitting element and the semiconductor chip, and mounting as a flip chip by soldering bumps or soldering pre-coating may be used.
  • the photoelectronic device is configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • an example of producing an optical waveguide sheet to be a base on a dummy substrate, such as silicon, by a stepwise procedure was explained, but there is also a method of collectively producing by preparing rolls of a polyimide film to be a base, and applying a core material, for example, by the roll-to-roll processing and patterning. A furthermore large cost reduction can be attained thereby.
  • FIG. 8 is a schematic sectional view of a photoelectronic device according to the second embodiment of the present invention.
  • a semiconductor chip 10 adhered to an optical waveguide sheet 30 and a light emitting element are mounted on an interposer 60 , and a light from the light emitting element 20 is irradiated from the side surface of the optical waveguide sheet 30 to the core.
  • Other configuration than that is substantially the same as that of the first embodiment.
  • the light emitting element 20 such as a semiconductor laser diode, for emitting a light to be a clock signal is mounted on the surface of the semiconductor chip 10 and, further thereon, the optical waveguide sheet 30 formed to be a sheet, wherein an outer circumference of the core 30 b stretching in stripes in the optical waveguide direction is covered with a clad 30 a , is adhered to the semiconductor chip 10 by an adhesive layer 31 .
  • the semiconductor chip 10 is formed with an electronic circuit including a light emitting portion 11 , such as photodiode.
  • pad opening portions for penetrating the optical waveguide sheet 30 and the adhesive layer 31 are formed for opening pads of the semiconductor chip 10 , and bumps 12 are formed to be connected to the pads.
  • a semiconductor chip 10 adhered to the optical waveguide sheet 30 is mounted via the bumps 12 .
  • the light emitting element 20 is mounted on the same surface of the interposer 60 as the surface mounted with the semiconductor chip 10 .
  • interposer 60 all kinds of organic wiring substrates, such as a so-called FR-4 substrate, FR-5 substrate, BT-resin substrate, polyimide substrate, and ceramic wiring substrates, such as alumina and glass ceramic, can be used.
  • organic wiring substrates such as a so-called FR-4 substrate, FR-5 substrate, BT-resin substrate, polyimide substrate, and ceramic wiring substrates, such as alumina and glass ceramic.
  • laser diode to be a light source of a light clock is mounted, for example, on an end portion of the optical waveguide sheet and being close to the core, so that a light is effectively irradiated to the core of the optical waveguide, and a laser driver for driving the laser diode is mounted close to that on the interposer 60 .
  • the photoelectronic device configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • FIG. 9 is a schematic sectional view of a photoelectronic device according to the third embodiment of the present invention.
  • a plurality of semiconductor chips ( 10 a and 10 b ) are adhered to an optical waveguide sheet 30 and mounted on an interposer 60 .
  • a light emitting element 20 is also mounted on the interposer 60 , and it is configured that a light from the light emitting element 20 is irradiated to the core from a side surface of the optical waveguide sheet 30 .
  • Other configuration than that is substantially the same as that in the first embodiment.
  • the photoelectronic device of the present embodiment it can be configured that the plurality of semiconductor chips are respectively provided with light receiving portions, and each of the light receiving portions is connected to each of lights divided at the optical waveguide sheet.
  • a part or all of the plurality of semiconductor chips is provided with a plurality of light receiving portions, and each of the light receiving portions is connected to each of the lights divided at the optical waveguide sheet.
  • the light emitting element 20 is connected to a cooling body 23 and provided with a thermal via TV penetrating through the interposer, reliability of the photoelectronic device can be improved.
  • the photoelectronic device configured that the optical waveguide sheet for dividing a clock and the semiconductor chip are put together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • a problem of a clock skew caused when the semiconductor chip becomes high at speed is solved, an erroneous operation can be prevented, timing analysis of a clock requiring a long time in the designing means of the related art becomes unnecessary, and the design development period can be widely reduced.
  • a branch in the photoelectronic devices of the respective embodiments is different from a Y-shaped guiding branch and has no limit on bending, so that a clock without a skew can be supplied to many points as up to 6 branches to 10 branches (64 to 1024 in points) or so on an LSI of about 10 mm ⁇ 10 mm.
  • the present invention is not limited to the above explanation.
  • a SiP System-in-package semiconductor device
  • a package combining a semiconductor chip having an active element, such as a transistor, and a passive element, such as an inductance, capacitor or electric resistance element can be used.
  • light emitting diode As an optical device incorporated in a SiP, light emitting diode, etc. can be used other than laser diode.
  • the photoelectronic device of the present invention can be applied to a photoelectronic device configured that a light emitting element for emitting a light to be a clock signal and a semiconductor chip having an electron circuit including a light receiving portion are optically connected by an optical waveguide sheet.
  • the production method of the photoelectronic device of the present invention can be applied to produce a photoelectronic device configured that a light emitting element for emitting a light to be a clock signal and a semiconductor chip having an electron circuit including a light receiving portion are optically connected by an optical waveguide sheet.

Abstract

A photoelectronic device providing design freedom and providing for the production of a variety of designs in small quantities. The device includes a light emitting element for emitting a light to be used as a clock signal, a semiconductor chip with light receiving portions, and an optical waveguide sheet having an outer circumference of a core covered with a clad. The optical waveguide sheet is irradiated at a light incident portion of the core with a light from the light emitting element and includes one or more T-shaped branches. At each T-shaped branch, a vertical opening portion has a vertical inner wall serving as a mirrored structure for dividing and reflecting the light. The optical waveguide sheet includes a sloping opening portion with a sloping inner wall serving as a mirrored surface for reflecting the incident light in a direction out of a surface of the optical waveguide sheet.

Description

    CROSS REFERENCES TO RELATED APPLICATIONS
  • The present invention contains subject matter related to Japanese Patent Application JP 2004-221984 filed in the Japanese Patent Office on Jul. 29, 2004, the entire contents of which being incorporated herein by reference.
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to a photoelectronic device and the production method and, particularly, relates to a photoelectronic device configured that a light emitting element for emitting a light to be a clock signal is optically connected to a semiconductor chip having an electron circuit including a light receiving portion by an optical waveguide sheet, and the production method.
  • 2. Description of the Related Art
  • Demands for portable electronic apparatuses, such as a digital video camera, a digital cellular phone and a notebook personal computer, to be more compact, thinner and lighter have only become stronger and, to respond thereto, a reduction in size by 70% has attained in a VLSI and other semiconductor devices in three years.
  • On the other hand, a package form of semiconductor devices has also developed from a lead-inserted type, such as a DIP (Dual Inline Package), to a surface mounting type and a flip-chip mounting type, furthermore, to a complex form called a system-in-package (SIP), wherein a semiconductor chip provided with an active element is packaged with a passive element.
  • As explained above, development of semiconductor techniques is remarkable, and particularly in the field of a CPU and high-speed logic LSI, the clock frequency has already exceeded GHz order.
  • Wiring of a signal exceeding GHz suffers from a lot of disadvantages to be solved inside and outside the LSI, which have not been any problems before, and solution of these disadvantages is a very significant element in recent semiconductors becoming furthermore higher in integration and higher in speed.
  • The disadvantages are signal distortion (signal integrity), a frequency limit of electric wiring, a loss of wiring, delay of wiring, radiation from wiring, a signal skew, and an increase of power consumption relating to driving wiring, etc.
  • Particularly, in recent years, a skew (timing difference) of a clock to be supplied in an LSI chip or to different LSIs has become a problem. For example, time of 1 digit of 1 GHz is 500 ps, and time of rising and falling is about several 10 ps to 200 ps or shorter, while in wiring on a general dielectric, wherein ε=4 or so, a rough propagation speed of an electric signal is 67 ps/cm, which has reached an unignorable range with respect to the rising time.
  • Thus, lots of attempts have been made to suppress a wiring skew by using completely equal-length wiring also for wiring on a mounting substrate or on an LSI, and dividing a clock to wiring having an H-shape called an H bar to suppress a wiring skew.
  • When performing clock dividing by electric wiring of the related art, there was a disadvantage that a power consumption became large because a wiring load was always driven by a clock frequency, furthermore, waveform shaping was performed at each dividing point.
  • To overcome the above disadvantages, instead of electric wiring using a metal, such as aluminum and copper, there is a proposal of using optics for wiring and dividing a clock.
  • For example, the non-patent article (Shiou Lin Sam, Anantha Chandrakasan and Duane Boning, Variation Issues in On-Chip Optical Clock Distribution, Sixth International Workshop on Statistical Methodologies for IC Processes, Devices, and Circuits, Kyoto, Japan, June 2001) discloses a technique of obtaining a wiring plate having an optical clock tree by forming an optical waveguide on a silicon substrate and processing the same by using a mask in a semiconductor process for each LSI.
  • However, in the above method of forming clock wiring layers successively by a semiconductor process on a substrate, such as silicon, ceramic or an organic substrate, there is a trouble that design and a mask corresponding to a specific LSI have to be made and processing has to be performed for that each time.
  • Also, since all production processes are performed sequentially, the entire TAT (turn around time) becomes long and it is hard to deal with small changes.
  • SUMMARY OF THE INVENTION
  • It is desired to solve disadvantages that it is hard to maintain the degree of freedom in designing for dealing with design changes and that it is difficult to respond to producing a variety of kinds in a small amount.
  • According to the present invention, there is provided a photoelectronic device, comprising a light emitting element for emitting a light to be a clock signal; a semiconductor chip provided with light receiving portions for receiving the light; and an optical waveguide sheet formed to be a sheet, wherein an outer circumference of a core is covered with a clad, and adhered to the semiconductor chip; wherein the optical waveguide sheet is irradiated at a light incident portion of the core with the light from the light emitting element; the optical waveguide sheet is provided with one or more T-shaped branch, and at each T-shaped branch is provided with a vertical opening portion having a vertical inner wall being vertical with respect to the direction within a surface of the optical waveguide sheet, and the vertical inner wall serves as a mirror surface for dividing, reflecting and guiding the light to two different directions; and a sloping opening portion having a sloping inner wall having an inclination with the optical waveguide direction of the core is provided at a position of connecting each of the divided lights to each of the light receiving portions, and the sloping inner wall serves as a mirror surface for reflecting the light to the direction being out of the surface of the optical waveguide sheet to be connected to the light receiving portion.
  • The above photoelectronic device has a light emitting element for emitting a light to be a clock signal, a semiconductor-chip provided with light receiving portions for receiving the light, and an optical waveguide sheet formed to be a sheet, wherein an outer circumference of a core is covered with a clad, and adhered to the semiconductor chip.
  • Here, the optical waveguide sheet has the configuration that the light from the light emitting element is irradiated at a light incident portion of the core with, it is provided with one or more T-shaped branch, at each T-shaped branch is provided with a vertical opening portion having a vertical inner wall being vertical with respect to the direction within a surface of the optical waveguide sheet, and the vertical inner wall serves as a mirror surface for dividing, reflecting and guiding the light to two different directions, furthermore, a sloping opening portion having a sloping inner wall having an inclination with the optical waveguide direction of the core is provided at a position of connecting each of the divided lights to each of the light receiving portions, and the sloping inner wall serves as a mirror surface for reflecting the light to the direction being out of the surface of the optical waveguide sheet to be connected to the light receiving portion.
  • According to the present invention, there is provided a production method of a photoelectronic device for producing a photoelectronic device including a light emitting element for emitting a light to be a clock signal, a semiconductor chip provided with light receiving portions for receiving the light, and an optical waveguide sheet for dividing the light to two or more and guiding the same to be connected to the light receiving portions at positions of connecting to the light receiving portions, comprising the steps of: forming a first clad on a dummy substrate, forming a core on the first clad to be a pattern having one or more T-shaped branch and forming a second clad to cover the core, thereby forming an optical waveguide sheet formed to be a sheet wherein an outer circumference of the core is covered with the clad; forming at a position of the T-shaped branch on the optical waveguide sheet a vertical opening portion having a vertical inner wall, which is vertical with respect to the direction within the surface of the optical waveguide sheet and becomes a mirror surface for dividing and reflecting the light to two different directions; forming at a position of connecting the light to the light receiving portion on the optical waveguide sheet a sloping opening portion having a sloping inner wall, which has an inclination with the optical waveguide direction of the core and becomes a mirror surface for reflecting the light to the direction being out of the surface of the optical waveguide sheet so as to be connected to the light receiving portion; releasing the optical waveguide sheet from the dummy substrate; aligning the optical waveguide sheet with the light receiving portion and adhering to the semiconductor chip; and mounting the light emitting element by arranging the same, so that a light from the light emitting element irradiates a light incident portion of the core.
  • The above production method of a photoelectronic device is for producing a photoelectronic device having a light emitting element for emitting a light to be a clock signal, a semiconductor chip provided with light receiving portions for receiving the light, and an optical waveguide sheet for dividing the light to two or more and guiding the same to be connected to the light receiving portions at positions of connecting to the light receiving portions.
  • First, a first clad is formed on a dummy substrate, a core is formed on the first clad to be a pattern having one or more T-shaped branch, and a second clad is formed to cover the core, thereby an optical waveguide sheet formed to be a sheet, wherein an outer circumference of the core is covered with the clad, is formed.
  • Next, a vertical opening portion having a vertical inner wall, which is vertical with respect to the direction within the surface of the optical waveguide sheet and becomes a mirror surface for dividing and reflecting the light to two different directions, is formed at a position of the T-shaped branch on the optical waveguide sheet.
  • Next, a sloping opening portion having a sloping inner wall, which has an inclination with the optical waveguide direction of the core and becomes a mirror surface for reflecting the light to the direction being out of the surface of the optical waveguide sheet so as to be connected to the light receiving portion, is formed at a position of connecting the light to the light receiving portion on the optical waveguide sheet.
  • Next, the optical waveguide sheet is released from the dummy substrate, and the optical waveguide sheet is aligned with the light receiving portion and adhering to the semiconductor chip.
  • Next, the light emitting element is arranged at a predetermined position for mounting, so that a light from the light emitting element irradiates a light incident portion of the core.
  • A photoelectronic device of the present invention is configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts.
  • The production method of a photoelectronic device of the present invention is to form a photoelectronic device by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, by which it is possible to maintain the degree of freedom in designing for dealing with design changes and it is possible to produce by responding to producing a variety of kinds in small amounts.
  • BRIEF DESCRIPTION OF DRAWINGS
  • These and other objects and features of the present invention will become clearer from the following description of the preferred embodiments given with reference to the attached drawings,-in which:
  • FIG. 1A is a schematic sectional view and FIG. 1B is a plan view of a photoelectronic device according to a first embodiment of the present invention;
  • FIG. 2 is a schematic view for explaining the configuration of a vertical opening portion;
  • FIG. 3A to FIG. 3C are sectional views showing a production procedure of a production method of the photoelectronic device according to the first embodiment of the present invention;
  • FIG. 4A and FIG. 4B are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention;
  • FIG. 5A to FIG. 5C are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention;
  • FIG. 6A to FIG. 6C are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention;
  • FIG. 7A and FIG. 7B are sectional views showing a production procedure of the production method of the photoelectronic device according to the first embodiment of the present invention;
  • FIG. 8 is a schematic sectional view of a photoelectronic device according to a second embodiment of the present invention; and
  • FIG. 9 is a schematic sectional view of a photoelectronic device according to a third embodiment of the present invention
  • DESCRIPTION OF THE PREFERRED EMBODIMENT
  • Below, embodiments of a photoelectronic device configured that a light emitting element for emitting a light to be a clock and a semiconductor chip having an electronic circuit including a light receiving portion are optically connected by an optical waveguide sheet, and the production method will be explained with reference to the drawings.
  • First Embodiment
  • FIG. 1A is a schematic sectional view and FIG. 1B is a plan view of a photoelectronic device according to a first embodiment of the present invention.
  • A light emitting element 20 for emitting a light to be a clock signal, such as a semiconductor laser diode, is mounted on a surface of a semiconductor chip 10, furthermore, on the surface of the semiconductor chip 10, an optical waveguide sheet 30 formed to be a sheet shape, wherein an outer circumference of a core 30 b stretching in stripes in the optical waveguide direction is covering with a clad 30 a, is adhered by an adhesive layer 31.
  • The semiconductor chip 10 is formed with an electronic circuit including a light receiving portion 11, such as a photodiode.
  • The light emitting element 20 is mounted on the semiconductor chip 10 so as to be connected to pads of the semiconductor chip 10 via bumps 21.
  • The optical waveguide sheet 30 is irradiated at its light incident portion of the core 30 b with a light from the light emitting element 20 from a side surface of the optical waveguide sheet 30, divides the light to two or more (16 in the figure) at one or more (15 in the figure) T-shaped branch S provided on the core, and guides the same.
  • The semiconductor chip 10 has the configuration that a plurality of light receiving portions 11 are provided, sloping opening portions Pi having sloping inner walls with respect to the optical waveguide direction of the core 30 b are provided at positions where the divided lights are connected to the light receiving portions 11, and the sloping inner walls function as mirror surfaces (MRa and MRb) to reflect the lights to the direction being out of the surface of the optical waveguide sheet 30 so as to be connected to the light receiving portions 11, so that the lights divided at the optical waveguide sheet 30 are respectively connected to the light receiving portions 11.
  • The inclination of the sloping inner walls of the sloping opening portions Pi is, for example, 45° with respect to the optical waveguide direction of the core 30 b. The sloping directions of the mirror surfaces (MRa and MRb) are different in accordance with difference of the stretching direction of the core.
  • The above T-shaped branch S will be explained. FIG. 2 is a schematic view for explaining the configuration of a vertical opening portion.
  • The T-shaped branch S is a branching point in the clad 30 a, where a core 30 b is formed to be a pattern, so that one waveguide is branched to two and an angle made by the branched two waveguide directions becomes 180°.
  • At the T-shaped branch S, a vertical opening portion Pv having vertical inner walls with respect to the direction within the surface of the optical waveguide sheet is provided, and the vertical inner walls function as mirror surfaces (MRc and MRd) to divide, reflect and guide the light L to two different directions. The mirror surfaces (MRc and MRd) are surfaces having an inclination angle of, for example, 45° with respect to the incident direction and emitting direction of the T-shaped branch S, respectively.
  • The optical waveguide sheet is translucent to a wavelength of a light to be used and, for example, a polyimide resin, polyolefin resin, polynorbornene resin, acrylic resin and epoxy resin, etc. or fluoride and other organic based materials may be used.
  • The light receiving portion 11 of the semiconductor chip 10 is composed of a photodiode, etc. and, furthermore, for example, an amplifier is provided near that on the semiconductor chip 10 and a clock signal of an incident light is demodulated to an electric clock signal.
  • To open the pads on the semiconductor chip 10, pad opening portions 30 p penetrating the optical waveguide sheet 30 and the adhesive layer 31 are formed. The pad opening portions 30 p penetrating the optical waveguide sheet 30 are formed only on a region of not guiding a light.
  • On the optical waveguide sheet 30 of the photoelectronic device as above, distances of guiding lights from a position of a light incident portion of the core 30 b to positions of connecting the lights to light receiving portions 11 are preferably equal in all paths that the lights divided to two or more are guided.
  • By attaining completely equal-length wiring in optical wiring for supplying a clock as explained above, a skew at the time of dividing a clock signal to a plurality of light receiving portions 11 can be almost suppressed.
  • According to the photoelectronic device according to the present embodiment explained above, it is configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • Also, in the case of using a Y-shaped branch for branching a light, while it also depends on a refractive index difference between the core and the clad, when assuming that a curvature radius able to be curved without a loss by entire reflection is 3 to 5 mm or so in abnormal organic waveguide material and a size of a normal LSI is 10 mm×10 mm or so, it has been hard to adapt to the case of performing signal imputing at a large number of points as 16 or more when branching a light in an H-tree shape. On the other hand, the photoelectronic device according to the present embodiment as above uses T-shaped branch and is capable of dealing with signal inputting at a large number of points as 16 or more.
  • Next, a production method of a photoelectronic device according to the present embodiment will be explained.
  • A semiconductor chip and light emitting element can be produced by using well known processes.
  • As a method of forming an optical waveguide sheet, first, as shown in FIG. 3A, a stacked body of a titanium layer and a copper layer is formed on a surface of a dummy substrate 40 made by silicon or glass, etc., for example, by the electron beam evaporation method or the sputtering method, etc. to obtain a release layer 41. Alternately, a release layer 41 may be also obtained by forming a silicon oxide layer by the CVD (Chemical Vapor Disposition) method or the sputtering method. In this case, silicon, etc. is used for the dummy substrate 40.
  • Next, as shown in FIG. 3B, a resin layer having a first refractive index is formed by a polyimide resin, etc., for example, by the spin coating method or the printing method and cured by performing curing processing to obtain a first clad 30 a.
  • Next, as shown in FIG. 3C, a photosensitive resin layer having a second refractive index, which is higher than the first refractive index, is formed, for example, by photosensitive polyimide, etc., performing exposure by using a patterning mask and, furthermore, performing curing processing to form a core 30 b.
  • For simplifying the mounting, when assuming multimode propagation, a suitable thickness and width of the core 30 b are about 5 to 50 μm and a suitable thickness of the clad 30 a is about ¼ to ½ of that of the core 30 b.
  • Next, as shown in FIG. 4A, in the same way as the above, a resin layer having a first refractive index is formed by a polyimide resin, etc., for example, by the spin coating method or the printing method, heating reflow is performed if necessary, and curing processing is performed for curing to form a first clad 30 a.
  • As explained above, an optical waveguide sheet 30, wherein an outer circumference of the core 30 b is covered by the clad 30 a, is formed.
  • FIG. 4B shows a section in parallel with the stretching direction of the core in the state shown in FIG. 4A and is a section in the direction being perpendicular to that in FIG. 4A. Steps after this will be performed along the section in this direction.
  • Next, as shown in FIG. 5A, a metal mask MM in a pattern having an opening at a region for forming the T-shaped branch is formed. This can be formed by forming, for example, a metal layer allover the surface, forming a pattern of a resist film in a pattern having an opening at a region for forming the T-shaped branch by the photolithography step, and using it as a mask for etching the metal layer.
  • Next, the metal mask MM is used as a mask for performing anisotropic dry etching, such as the RIE (reactive ion etching), vertically with respect to the optical waveguide sheet 30, and a vertical opening portion Pv is formed on the optical waveguide sheet 30. At this time, to enhance the anisotropy, a step etching for repeating stacking of a protective film for protecting an etching side walls and etching alternately may be performed. Also, it is preferable to apply a method of lowering a gas pressure of an etching atmosphere or maintaining a low temperature, etc. As to a kind of gas at this time, by mixing a fluorocarbon based gas with O2 and H2, etc. as additives or by mixing with an inert gas, such as Ar and Xe, generation of etching residual can be prevented at the same time.
  • From the above steps, a pattern of a vertical opening portion Pv is formed, so that the vertical inner walls of the vertical opening portion Pv become mirror surfaces (MRc and MRd) for dividing, reflecting and guiding a light guided through the core 30 b to two different directions.
  • After the above step, the metal mask MM is released.
  • Next, as shown in FIG. 5B, a resist film R1 in a pattern having openings at positions of connecting lights to light receiving portions is formed on the optical waveguide sheet 30 by the photolithography processing, and by using the resist film R1 as a mask, anisotropic etching, such as RIE (reactive ion etching), is performed by inclining, for example, by about 45° with respect to the optical waveguide sheet 30. As a result, a sloping opening portion Pi having an inclination (for example, 45°) with the optical waveguide direction of the core 30 b and having a sloping inner wall to be a mirror surface MRa for reflecting a guided light to the direction being out of the surface of the optical waveguide sheet 30 and connecting the same to a light receiving portion is formed.
  • After the above step, the resist film R1 is released.
  • Next, as shown in FIG. 5C, on portions, wherein the stretching direction of the core is different from that in the sloping opening portion Pi having a sloping inner wall to be the mirror surface MRa, a resist film R2 in a pattern having openings at positions of connecting lights to light receiving portions is formed by photolithography processing, and by using the resist film R2 as a mask, anisotropic etching, such as RIE (reactive ion etching), is performed by inclining, for example, by about 45° with respect to the optical waveguide sheet 30. As a result, a sloping opening portion Pi having a sloping inner wall to be a mirror surface MRb having an inclination (for example, 45°) with respect to the optical waveguide direction of the core 30 b but in the different direction from that of the sloping opening portion Pi having a sloping inner wall to be the mirror surface MRa is formed.
  • After the above step, the resist layer R2 is released.
  • Next, as shown in FIG. 6A, an adhesive thermal release sheet 50, which can be released at a specific temperature, is adhered to the surface of the optical waveguide sheet 30, and a boundary face of the release layer 41 and the clad 30 a of the optical waveguide sheet 30 is released.
  • The thermal release sheet is configured, for example, by dispersing foam capsules in an adhesive agent on a PET film and, for example, REVALPHA made by Nitto Denko Corp., etc. may be used. For example, it can be easily removed by heating the PET film to 70° C. to 150° C.
  • In the case of using as a release layer 41 a stacked body of a titanium layer and a copper layer, it is released by immersing the optical waveguide sheet 30 supported by the above thermal release sheet 50 in acid, such as hydrochloric acid. Alternately, in the case of using a silicon oxide layer as the release layer 41, the optical waveguide sheet 30 supported by the above thermal release sheet 50 is immersed in acid, such as fluorinated acid or buffered fluorinated acid to dissolve the release layer 41.
  • Next, as shown in FIG. 6B, on the semiconductor chip 10 formed with light receiving portions 11 on its surface in advance, the optical waveguide sheet 30 is adhered by aligning the positions of the mirror surfaces (MRa and MRb) of the sloping opening portion Pi with the positions of the light receiving portions 11 via an adhesive sheet (adhesive layer) 31 being translucent to a wavelength of the light to be used.
  • Next, as shown in FIG. 6C, the thermal release sheet 50 is released, and the optical waveguide sheet 30 is transferred on the semiconductor chip 10.
  • After this, in accordance with need, pad opening portions (not shown) for penetrating the optical waveguide sheet 30 and the adhesive layer 31 are formed for opening the pads of the semiconductor chip 10. They can be formed by forming the pads on the semiconductor chip 10 side and irradiating a laser beam, such as CO2 laser and excimer laser. At this time, the pads become stoppers of the laser beam.
  • Next, as shown in FIG. 7A and FIG. 7B, bumps 21, such as gold bumps, are formed on the light emitting element 20, such as laser diode, for example, by wire bonding, etc. in advance, and mounting them on the adhering surface of the optical waveguide sheet 30 of the semiconductor chip 10. In the drawings, illustration of the opening portions having inner walls to be mirror surfaces is omitted.
  • Here, the mounting portion of the semiconductor chip 10 is pre-coated with soldering 22 by the printing method, etc. and the light emitting portion of the light emitting element 20 is aligned with the light incident portion of the core for mounting. At this time, the mounting accuracy can be improved by using a head having a heater for melting soldering by heating, holding after turning off the heater until cooling and removing the heater.
  • A height of the gold bumps 21 and a thickness of the pre-coating of the soldering 22 are determined in accordance with a position of the core of the optical waveguide sheet for aligning.
  • Since the gold bumps 21 do not dissolve, the bumps 21 function as spacers, so that a height of the light emitting element 20 can be determined by the height of the bumps 21 and high accuracy can be constantly secured.
  • As a method-of mounting the light emitting element 20 other than the above, a method of forming bumps obtained by coating copper cores by soldering on the light emitting element side, forming a pre-coating of. soldering on the semiconductor chip side and mounting as a flip chip, and a method of forming a spacer by nickel plating, etc. on any one of the light emitting element and the semiconductor chip, and mounting as a flip chip by soldering bumps or soldering pre-coating may be used.
  • According to the production method of the photoelectronic device according to the above present embodiment, it is configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • Furthermore, it is possible to always produce a large amount of films to be the base of the optical waveguide sheet formed as above for dividing a light to be a clock signal, and it is possible to form a sloping opening portion having a sloping inner wall to be a mirror surface at any position in the post-processing. Therefore, even if design of the LSI itself is changed or there are many kinds of LSI having different specifications, it is possible to respond to that each time.
  • As a result, it is possible to suppress the production cost, reduce the developing period and TAT, and develop an LSI, wherein a skew is suppressed.
  • In the production method of the photoelectronic device according to the above present embodiment, an example of producing an optical waveguide sheet to be a base on a dummy substrate, such as silicon, by a stepwise procedure was explained, but there is also a method of collectively producing by preparing rolls of a polyimide film to be a base, and applying a core material, for example, by the roll-to-roll processing and patterning. A furthermore large cost reduction can be attained thereby.
  • Second Embodiment
  • FIG. 8 is a schematic sectional view of a photoelectronic device according to the second embodiment of the present invention.
  • It is configured that a semiconductor chip 10 adhered to an optical waveguide sheet 30 and a light emitting element are mounted on an interposer 60, and a light from the light emitting element 20 is irradiated from the side surface of the optical waveguide sheet 30 to the core. Other configuration than that is substantially the same as that of the first embodiment.
  • Namely, the light emitting element 20, such as a semiconductor laser diode, for emitting a light to be a clock signal is mounted on the surface of the semiconductor chip 10 and, further thereon, the optical waveguide sheet 30 formed to be a sheet, wherein an outer circumference of the core 30 b stretching in stripes in the optical waveguide direction is covered with a clad 30 a, is adhered to the semiconductor chip 10 by an adhesive layer 31.
  • The semiconductor chip 10 is formed with an electronic circuit including a light emitting portion 11, such as photodiode.
  • Also, pad opening portions for penetrating the optical waveguide sheet 30 and the adhesive layer 31 are formed for opening pads of the semiconductor chip 10, and bumps 12 are formed to be connected to the pads.
  • On the interposer 60 formed by stacking a first resin layer 61, a second resin layer 62 and a third resin layer 63 and forming a wiring pattern 64 by penetrating the layers and the boundary faces, a semiconductor chip 10 adhered to the optical waveguide sheet 30 is mounted via the bumps 12.
  • Also, on the same surface of the interposer 60 as the surface mounted with the semiconductor chip 10, the light emitting element 20 is mounted.
  • On the opposite surface of the surface mounted with the semiconductor chip 10 of the interposer 60 is formed with bumps 65 and mounted on still another mounting substrate for use.
  • As the interposer 60, all kinds of organic wiring substrates, such as a so-called FR-4 substrate, FR-5 substrate, BT-resin substrate, polyimide substrate, and ceramic wiring substrates, such as alumina and glass ceramic, can be used.
  • On the other hand, laser diode to be a light source of a light clock is mounted, for example, on an end portion of the optical waveguide sheet and being close to the core, so that a light is effectively irradiated to the core of the optical waveguide, and a laser driver for driving the laser diode is mounted close to that on the interposer 60.
  • According to the photoelectronic device according to the above present invention, it is configured by putting an optical waveguide sheet for dividing a clock and a semiconductor chip together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • Third Embodiment
  • FIG. 9 is a schematic sectional view of a photoelectronic device according to the third embodiment of the present invention.
  • A plurality of semiconductor chips (10 a and 10 b) are adhered to an optical waveguide sheet 30 and mounted on an interposer 60. Also, a light emitting element 20 is also mounted on the interposer 60, and it is configured that a light from the light emitting element 20 is irradiated to the core from a side surface of the optical waveguide sheet 30. Other configuration than that is substantially the same as that in the first embodiment.
  • In the photoelectronic device of the present embodiment, it can be configured that the plurality of semiconductor chips are respectively provided with light receiving portions, and each of the light receiving portions is connected to each of lights divided at the optical waveguide sheet.
  • Furthermore, it may be configured that a part or all of the plurality of semiconductor chips is provided with a plurality of light receiving portions, and each of the light receiving portions is connected to each of the lights divided at the optical waveguide sheet.
  • For example, the first semiconductor chip 10 a is formed with a plurality of light receiving portions 11 a, which are optically connected by mirror surfaces (MRa and MRb) provided on the optical waveguide sheet.
  • On the other hand, the second semiconductor chip 10 b is formed with a plurality of light receiving portions 11 b, which are optically connected by mirror surfaces (MRc and MRd) provided on the optical waveguide sheet.
  • Also, for example, by configuring that the light emitting element 20 is connected to a cooling body 23 and provided with a thermal via TV penetrating through the interposer, reliability of the photoelectronic device can be improved.
  • It can be produced by holding the optical waveguide sheet with the light emitting side facing upward, successively mounting the semiconductor chip by aligning the light emitting portion with positions of the light receiving portions on the semiconductor chip via an adhesive sheet, furthermore, providing pad opening portions reaching to the pads of the semiconductor chip, and mounting on the interposer via the bumps.
  • According to the photoelectronic device according to the above present embodiment, it is configured that the optical waveguide sheet for dividing a clock and the semiconductor chip are put together, and capable of maintaining the degree of freedom in designing for dealing with design changes and responding to producing a variety of kinds in small amounts. Particularly, by attaining completely equal-length wiring in optical wiring for supplying a clock, a skew at the time of dividing a clock signal to a plurality of light receiving portions can be almost suppressed.
  • According to the photoelectronic device according to the above present embodiment, a problem of a clock skew caused when the semiconductor chip becomes high at speed is solved, an erroneous operation can be prevented, timing analysis of a clock requiring a long time in the designing means of the related art becomes unnecessary, and the design development period can be widely reduced.
  • Also, as in the production methods of the photoelectronic devices in the respective embodiments, by producing the optical waveguide sheet separately, a mechanism of supplying a very inexpensive clock very fast can be realized comparing with the case of the related art, wherein an optical waveguide is formed on a semiconductor chip every time.
  • It is possible to flexibly respond to design changes of a semiconductor chip, and convenience and reusability particularly in a stage of developing prototypes of a number of kinds in small amounts are very high.
  • Also, a branch in the photoelectronic devices of the respective embodiments is different from a Y-shaped guiding branch and has no limit on bending, so that a clock without a skew can be supplied to many points as up to 6 branches to 10 branches (64 to 1024 in points) or so on an LSI of about 10 mm×10 mm.
  • The photoelectronic device of the present embodiment can be used for computer apparatuses, particularly, MPU or an image processing processor requiring a large capacity and signal processing at a high speed, such as a game computer, network server, home server and brain of a robot, and ultrahigh-speed signal processing LSI, such as a high-speed cash memory.
  • The present invention is not limited to the above explanation.
  • For example, as a semiconductor chip to be put together with the optical waveguide sheet, a SiP (Systems-in-package semiconductor device) can be used and, for example, a package combining a semiconductor chip having an active element, such as a transistor, and a passive element, such as an inductance, capacitor or electric resistance element, can be used.
  • As an optical device incorporated in a SiP, light emitting diode, etc. can be used other than laser diode.
  • Other than the above, a variety of modifications can be made within the scope of the present invention.
  • The photoelectronic device of the present invention can be applied to a photoelectronic device configured that a light emitting element for emitting a light to be a clock signal and a semiconductor chip having an electron circuit including a light receiving portion are optically connected by an optical waveguide sheet.
  • The production method of the photoelectronic device of the present invention can be applied to produce a photoelectronic device configured that a light emitting element for emitting a light to be a clock signal and a semiconductor chip having an electron circuit including a light receiving portion are optically connected by an optical waveguide sheet.
  • It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and alternations may occur depending on design requirements and other factors insofar as they are within the scope of the appended claims or the equivalents thereof.

Claims (16)

1. A photoelectronic device, comprising:
a light emitting element for emitting a light to be used as a clock signal;
a semiconductor chip provided with one or more light recieving portions for receiving said light; and
and optical waveguide sheet formed to be a sheet, wherein an outer circumference of a core is covered with a clad, and said waveguid sheet being adhered directly or indirectly to said semiconductor chip;
wherein
said optical waveguide sheet is irradiated at a light incident portion of said core with said light from said light emitting element;
said optical waveguide sheet is provided with one or more T-shaped branch branches, and aat eah T-shaped branch is being provided with a vertical opening portion having a vertical inner wall being vertical with respect to the direction within a surface of said optical waveguide sheet, and said vertical inner wall serves as a mittor a mirrored surface structure for dividing, reflecting and guiding said incident light to into two different generally opposed directions; and
a one or more sloping opening portion portions having a sloping inner wall having an inclination which slope towards or away from the outer surface of the optical waveguide which faces the semiconductor chip, the sloping portions formed so as to connect with the optical waveguide direction of said core is provided at a position of connecting each of said the divided lights to each of said the one or more light receiving portions of said semiconductor chip, and said sloping inner wall opening portions serves serving as a mirror surface mirrored surfaces for reflecting said incident light to the in a direction being out of the surface of said optical waveguide sheet to be connected to said towards said light receiving portion portions of said semiconductor chip.
2. A photoelectronic device as set forth in claim 1, wherein in said optical waveguide sheet, distances from a position of a light incident portion of said core to positions of respectively connecting said lights providing the light output from said optical waveguide sheet to said light receiving portions are equal in all paths that the lights divided to two or more are guided.
3. A photoelectronic device as set forth in claim 1, wherein said sloping inner wall of said sloping opening portion has an inclination of about 45° with respect to the optical waveguide direction of a central axis of said core.
4. A photoelectronic device as set forth in claim 1, wherein
said semiconductor chip is provided with a plurality of said light receiving portions; and
said lights divided at in said optical waveguide sheet are connected provided to said respective light receiving portions.
5. A photoelectronic device as set forth in claim 1, comprising a plurality of said semiconductor chips; and
said lights divided at in said optical waveguide sheet are respectively connected provided to respective light receiving portions provided respectively to on said plurality of semiconductor chips.
6. A photoelectronic device as set forth in claim 5, wherein
a part or all of said plurality of semiconductor chips is provided with a plurality of light receiving portions; and
said lights divided at in said optical waveguide sheet are respectively connected provided to said respective light receiving portions.
7. A photoelectronic device as set forth in claim 1, wherein
said light emitting element is mounted on a surface of said semiconductor chip on the side adhered to which faces said optical waveguide sheet; and
a light from said light emitting element irradiates said core from a side surface of said optical waveguide sheet.
8. A photoelectronic device as set forth in claim 1, wherein
said semiconductor chip adhered to said optical waveguide sheet and said light emitting element are is mounted on an interposer; and
a light from said light emitting element irradiates said core from a side surface of said optical waveguide sheet.
9. A photoelectronic device as set forth in claim 8, wherein a plurality of said semiconductor chips are adhered to said optical waveguide sheet and are mounted on said interposer.
10. A production method of a photoelectronic device for producing a photoelectronic device including a light emitting element for emitting a light to be used as a clock signal, a semiconductor chip provided with one or more light receiving portions for receiving said light, and an optical waveguide sheet for dividing said light to into two or more light beams and guiding the same to be ultimately connected provided to said light receiving portions at positions of connecting to said light receiving portions, comprising the steps of:
forming a first clad on over a dummy substrate, forming a core on over said first clad to be in a pattern having one or more T-shaped branch branches, forming a second clad to cover over said core, thereby forming an optical waveguide sheet formed to be a sheet wherein an outer circumference of the core is covered with the clad;
forming at a position of said T-shaped branch on said optical waveguide sheet a vertical opening portion having a vertical inner wall, which is vertical with respect to the direction within the surface of said optical waveguide sheet and becomes a mirror a mirrored surface structure for dividing and reflecting said incident light to into two different generally opposed directions;
forming at a position of connecting said light to said light receiving portion on said optical waveguide sheet a one or more sloping opening portion portions having a sloping inner wall, which has an inclination which slopes towards or away from the outer surface of the optical waveguide which faces said dummy substrate, with the optical waveguide direction of said core and becomes a mirror surface said sloping opening portions having a mirrored surface for reflecting said incident light to the in a direction being out of the surface of said optical waveguide sheet so as to be connected to said light receiving portion opposite said dummy substrate;
releasing said optical waveguide sheet from said dummy substrate;
aligning positioning said optical waveguide sheet with said semiconductor chip so as to align the light receiving portion portions of the semiconductor chip and the sloping opening portions of the optical waveguide sheet and adhering the sheet to said semiconductor chip; and
mounting said light emitting element by arranging the same, so that a light from said light emitting element irradiates a light incident portion of said core.
11. A production method of a photoelectronic device as set forth in claim 10, wherein
in the step of forming said optical waveguide sheet, the optical waveguide sheet is formed, so that distances of guiding said lights from a position of a light incident portion of said core to positions of connecting said respective lights providing the light output from said optical waveguide sheet to said light receiving portions become equal in all paths that the lights divided to two or more are guided.
12. A production method of a photoelectronic device as set forth in claim 10, further including the step of forming a release layer on over a surface of said dummy substrate before the step of forming said optical waveguide sheet on over said dummy substrate,
wherein, in the step of forming said optical waveguide sheet, the optical waveguide sheet is formed on over said release layer; and
in the step of releasing said optical waveguide sheet from said dummy substrate, it is released on a boundary surface of said optical waveguide sheet and said release layer.
13. A production method of a photoelectronic device as set forth in claim 12, wherein said release layer is a stacked body of a titanium layer and a copper layer, or a silicon oxide layer.
14. A production method of a photoelectronic device as set forth in claim 10, wherein
in the step of forming said sloping opening portion, said sloping inner wall of said sloping opening portion is formed to have an inclination of about 45° with respect to the optical waveguide direction a central optical axis of said core.
15. A production method of a photoelectronic device as set forth in claim 10, wherein
in the step of mounting said light emitting element, said light emitting element is mounted on a surface of said semiconductor chip on the side adhered to which faces said optical waveguide sheet, so that a light from said light emitting element irradiates said core from a side surface of said optical waveguide sheet.
16. A production method of a photoelectronic device as set forth in claim 10, furthermore including the step of mounting said semiconductor chip adhered to said optical waveguide sheet on an interposer,
wherein in the step of mounting said light emitting element, said light emitting element is mounted on said interposer, so that a light from said light emitting element irradiates said core from a side surface of said optical waveguide sheet.
US11/593,833 2004-07-29 2006-11-06 Photoelectronic device and production method of the same Abandoned US20070110359A1 (en)

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US7352925B2 (en) 2008-04-01
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US20070047871A1 (en) 2007-03-01
JP2006039391A (en) 2006-02-09
KR20060048866A (en) 2006-05-18
US7142739B2 (en) 2006-11-28
US20060023991A1 (en) 2006-02-02

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