US20070202327A1 - Synthetic cork with a natural cork appearance and method of making it - Google Patents
Synthetic cork with a natural cork appearance and method of making it Download PDFInfo
- Publication number
- US20070202327A1 US20070202327A1 US11/640,999 US64099906A US2007202327A1 US 20070202327 A1 US20070202327 A1 US 20070202327A1 US 64099906 A US64099906 A US 64099906A US 2007202327 A1 US2007202327 A1 US 2007202327A1
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- US
- United States
- Prior art keywords
- synthetic material
- markings
- synthetic
- dimples
- bumps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D39/00—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers
- B65D39/0005—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers made in one piece
- B65D39/0011—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers made in one piece from natural or synthetic cork, e.g. for wine bottles or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
- B29C44/30—Expanding the moulding material between endless belts or rollers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
Definitions
- This invention relates to the field of container closures commonly utilizing natural or basic synthetic cork.
- the appearance of the exterior surface of the synthetic stopper should feature random and irregular holes, markings, or dimples.
- the surface may also feature color variations as found in natural cork.
- the invention provides a method of producing random and irregular holes, markings, and dimples on the surface of a synthetic stopper.
- the invention includes, in another aspect, the stopper made to appear as if it was formed of natural cork.
- FIG. 1 is a side elevation view of a stopper made by a method in accordance with an exemplary embodiment of the present invention.
- FIG. 2 is a plan view of a mold for making a stopper by a method in accordance with an exemplary embodiment of the present invention.
- FIG. 3 is a side elevation view of a possible embodiment of an extrusion apparatus for making a stopper by a method in accordance with an exemplary embodiment of the present invention.
- FIG. 4 is a front section view along Line 4 of the apparatus shown in FIG. 3 .
- FIG. 5 is a side elevation view of a second possible embodiment of an extrusion apparatus for making a stopper by a method in accordance with an exemplary embodiment of the present invention.
- FIG. 6 is a front section view along Line 6 of the apparatus shown in FIG. 5 .
- Methods of creating the random and irregular markings of the present invention include molding the details directly into the surface of the stopper and extruding the synthetic material into a desired shape before passing it through forming cylinders or rollers that contain the negative of the desired surface texture, and which imprint the texture onto the material's exterior surface.
- FIG. 1 shows a side elevation view of a stopper 10 made by a method in accordance with an exemplary embodiment of the present invention.
- Stopper 10 features random and irregular holes, markings, and dimples 12 on its outer surface. It will be obvious to one of ordinary skill in the art that the exact outer shape of stopper 10 is not limited to the shape depicted in FIG. 1 ; a number of methods of shaping a stopper are well-known in the art. Accordingly, the shape depicted in FIG. 1 should not be construed as limiting the present invention.
- FIG. 2 shows a mold 14 used in a method in accordance with an exemplary embodiment of the present invention.
- Mold 14 includes interior surface 16 , which features randomly-placed and irregularly-shaped contours, bumps, and ridges 18 .
- bumps and ridges 18 create markings and dimples 12 in the outer surface of the synthetic material.
- markings and dimples 12 become permanently impressed in the outer surface of the material, forming stopper 10 .
- FIG. 2 depicts a mold for a single stopper according to the invention, it will be understood that such molds could be arranged in large groups to be filled and cooled simultaneously for mass production of the stoppers, or, alternatively, could have a one-piece construction.
- FIGS. 3-6 depict exemplary embodiments of an alternative method of the invention.
- synthetic material 20 is extruded through extrusion tube 22 .
- Material 20 exits tube 22 with a smooth outer surface, and proceeds through impressing rollers 24 .
- Rollers 24 are preferably shaped so as to contact substantially all of the outer surface of material 20 , and feature on their contacting surfaces ridges and bumps 26 .
- the ridges and bumps 26 create impressions and markings 12 in the exterior surface of the material 20 .
- material 20 may be cut into individual stoppers 10 either before or preferably after the impressing step by cutting means 28 .
- FIG. 4 depicts the rollers 24 of FIG. 3 as seen along the direction of Line 4 .
- cooling means (not shown) may be employed in the process to ensure that the impressions and markings are rendered permanent on the material surface.
- FIGS. 5-6 depict an alternative exemplary embodiment of the extrusion process shown in FIGS. 3-4 .
- rollers 24 are integral with tube 22 .
- FIG. 6 shows a view of the apparatus of FIG. 5 along Line 6 .
- the cross-sectional shape of material 20 (and thus stopper 10 ) is not limited to a circle, and that rollers 24 may likewise be shaped to conform to the desired final cross-sectional shape of stopper 10 .
- molding and extrusion are discussed herein, other methods of forming synthetic stoppers are known in the art.
- the impressing step is preferably performed by rollers, it may also be performed by other means; as used in this invention, “impressing” includes 3-dimensional detailing of the stopper surface by any means. The desired impressions could be stamped into the extruded soft synthetic material by stamps preferably shaped so as to contact substantially all of the material's exterior surface.
- the impressions could be cut by blades into the surface of the material, either before or after it hardens.
- the material also may be routed through the impressing step in any orientation, and need not be processed individually. For example, individual stoppers could be arranged in a layer, and impressed in batches.
- Synthetic material suitable for use in stoppers is well-known in the art. Suitable materials include hot resin in either compact form or expanded via foaming/expanding agents.
- the guiding characteristics for selecting a material are non-reactivity with the expected container contents and softness, determined by compressibility and recuperation. Roughness is not necessarily a limitation, as it will depend on the individual application. Any color may be used, but will preferably mimic natural cork. The color also may or may not include dark points as found in natural cork.
- the preferred embodiments of the present invention are used to store wine; however, use of the stoppers as described is not limited to wine, or even food; the stoppers may be used any container where use of a compressible, non-reactive stopper is desirable.
Abstract
Description
- This application claims priority from U.S. provisional application No. 60/751,299.
- This invention relates to the field of container closures commonly utilizing natural or basic synthetic cork.
- Producers of wine and other products that are sold in bottles or other containers that are traditionally closed and sealed with cork stoppers have long been concerned about contamination of the cork, which can lead to spoilage of the product within the container. In the case of wine or olive oil, for example, such spoilage is immediately noticeable by the consumer and renders the product unfit for consumption.
- For that reason, there has been a movement in recent times toward the use of synthetic stoppers in place of cork. The material used in the synthetic stopper will depend on the characteristics of the container's contents. If the synthetic materials used are non-reactive with the contents of the container, the synthetic stopper is a complete solution to the problem of contamination of the cork, and consequently the contents of the container.
- However, penetration of synthetic stoppers into the food and wine container industry has been slow. Many producers of food and wine are reluctant to switch from traditional corks to synthetic stoppers for purely aesthetic reasons. Cork has a distinctive color and appearance in that it is rarely smooth, but rather is pockmarked with dark spots and often covered with pits and small voids in the surface of cut cork. Synthetic cork products have been produced to approximate the color, but not the physical appearance, of natural cork. Attempts have been made to create a synthetic stopper that realistically imitates natural cork. U.S. Pat. No. 4,363,849 (Paisley et al.) discloses an injection molding process wherein “coils” of synthetic material are injected into a mold; the boundaries between the “coils” create random lines in the stopper surface. U.S. Pat. No. 4,507,405 (Paisley et al.) discloses that these coils may be injected along with a colorant to accentuate the boundary lines. U.S. Pat. No. 4,522,856 (Paisley et al.) discloses a method of coloring the synthetic stopper to appear more like natural cork. However, these references disclose only methods of effectively “drawing” a cork-like appearance on the stopper surface in two dimensions. In order to gain wider acceptance, a need exists for synthetic stoppers with textured surfaces that appear more like the natural cork to which people are accustomed.
- In order to more accurately simulate the appearance of natural cork, the appearance of the exterior surface of the synthetic stopper should feature random and irregular holes, markings, or dimples. The surface may also feature color variations as found in natural cork. Viewed broadly, the invention provides a method of producing random and irregular holes, markings, and dimples on the surface of a synthetic stopper. The invention includes, in another aspect, the stopper made to appear as if it was formed of natural cork.
-
FIG. 1 is a side elevation view of a stopper made by a method in accordance with an exemplary embodiment of the present invention. -
FIG. 2 is a plan view of a mold for making a stopper by a method in accordance with an exemplary embodiment of the present invention. -
FIG. 3 is a side elevation view of a possible embodiment of an extrusion apparatus for making a stopper by a method in accordance with an exemplary embodiment of the present invention. -
FIG. 4 is a front section view alongLine 4 of the apparatus shown inFIG. 3 . -
FIG. 5 is a side elevation view of a second possible embodiment of an extrusion apparatus for making a stopper by a method in accordance with an exemplary embodiment of the present invention. -
FIG. 6 is a front section view alongLine 6 of the apparatus shown inFIG. 5 . - Methods of creating the random and irregular markings of the present invention include molding the details directly into the surface of the stopper and extruding the synthetic material into a desired shape before passing it through forming cylinders or rollers that contain the negative of the desired surface texture, and which imprint the texture onto the material's exterior surface.
-
FIG. 1 shows a side elevation view of astopper 10 made by a method in accordance with an exemplary embodiment of the present invention. Stopper 10 features random and irregular holes, markings, and dimples 12 on its outer surface. It will be obvious to one of ordinary skill in the art that the exact outer shape ofstopper 10 is not limited to the shape depicted inFIG. 1 ; a number of methods of shaping a stopper are well-known in the art. Accordingly, the shape depicted inFIG. 1 should not be construed as limiting the present invention. -
FIG. 2 shows amold 14 used in a method in accordance with an exemplary embodiment of the present invention. Mold 14 includesinterior surface 16, which features randomly-placed and irregularly-shaped contours, bumps, andridges 18. When a suitable soft synthetic material is introduced intomold 14 and the mold is closed, bumps andridges 18 create markings and dimples 12 in the outer surface of the synthetic material. As the material hardens, markings anddimples 12 become permanently impressed in the outer surface of the material, formingstopper 10. ThoughFIG. 2 depicts a mold for a single stopper according to the invention, it will be understood that such molds could be arranged in large groups to be filled and cooled simultaneously for mass production of the stoppers, or, alternatively, could have a one-piece construction. -
FIGS. 3-6 depict exemplary embodiments of an alternative method of the invention. InFIG. 3 ,synthetic material 20 is extruded throughextrusion tube 22.Material 20exits tube 22 with a smooth outer surface, and proceeds through impressingrollers 24.Rollers 24 are preferably shaped so as to contact substantially all of the outer surface ofmaterial 20, and feature on their contacting surfaces ridges andbumps 26. The ridges andbumps 26 create impressions andmarkings 12 in the exterior surface of thematerial 20. As depicted,material 20 may be cut intoindividual stoppers 10 either before or preferably after the impressing step by cutting means 28.FIG. 4 depicts therollers 24 ofFIG. 3 as seen along the direction ofLine 4. Depending on the nature of the chosen material, cooling means (not shown) may be employed in the process to ensure that the impressions and markings are rendered permanent on the material surface. -
FIGS. 5-6 depict an alternative exemplary embodiment of the extrusion process shown inFIGS. 3-4 . InFIG. 5 ,rollers 24 are integral withtube 22.FIG. 6 shows a view of the apparatus ofFIG. 5 alongLine 6. - It should be clear to persons skilled in the art that the cross-sectional shape of material 20 (and thus stopper 10) is not limited to a circle, and that
rollers 24 may likewise be shaped to conform to the desired final cross-sectional shape ofstopper 10. Although molding and extrusion are discussed herein, other methods of forming synthetic stoppers are known in the art. Likewise, while the impressing step is preferably performed by rollers, it may also be performed by other means; as used in this invention, “impressing” includes 3-dimensional detailing of the stopper surface by any means. The desired impressions could be stamped into the extruded soft synthetic material by stamps preferably shaped so as to contact substantially all of the material's exterior surface. The impressions could be cut by blades into the surface of the material, either before or after it hardens. The material also may be routed through the impressing step in any orientation, and need not be processed individually. For example, individual stoppers could be arranged in a layer, and impressed in batches. - Synthetic material suitable for use in stoppers is well-known in the art. Suitable materials include hot resin in either compact form or expanded via foaming/expanding agents. The guiding characteristics for selecting a material are non-reactivity with the expected container contents and softness, determined by compressibility and recuperation. Roughness is not necessarily a limitation, as it will depend on the individual application. Any color may be used, but will preferably mimic natural cork. The color also may or may not include dark points as found in natural cork.
- The preferred embodiments of the present invention are used to store wine; however, use of the stoppers as described is not limited to wine, or even food; the stoppers may be used any container where use of a compressible, non-reactive stopper is desirable.
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/640,999 US20070202327A1 (en) | 2005-12-19 | 2006-12-19 | Synthetic cork with a natural cork appearance and method of making it |
US13/491,819 US20120241994A1 (en) | 2005-12-19 | 2012-06-08 | Synthetic cork with a natural cork appearance and method of making it |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US75129905P | 2005-12-19 | 2005-12-19 | |
US11/640,999 US20070202327A1 (en) | 2005-12-19 | 2006-12-19 | Synthetic cork with a natural cork appearance and method of making it |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/491,819 Division US20120241994A1 (en) | 2005-12-19 | 2012-06-08 | Synthetic cork with a natural cork appearance and method of making it |
Publications (1)
Publication Number | Publication Date |
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US20070202327A1 true US20070202327A1 (en) | 2007-08-30 |
Family
ID=38444365
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/640,999 Abandoned US20070202327A1 (en) | 2005-12-19 | 2006-12-19 | Synthetic cork with a natural cork appearance and method of making it |
US13/491,819 Abandoned US20120241994A1 (en) | 2005-12-19 | 2012-06-08 | Synthetic cork with a natural cork appearance and method of making it |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/491,819 Abandoned US20120241994A1 (en) | 2005-12-19 | 2012-06-08 | Synthetic cork with a natural cork appearance and method of making it |
Country Status (1)
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US (2) | US20070202327A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100117270A1 (en) * | 2008-11-10 | 2010-05-13 | Jan Alac | Extrusion molding technique and synthetic stopper produced therefrom |
US20100163512A1 (en) * | 2008-12-31 | 2010-07-01 | Tapones Escobar, S.A. | Composite synthetic cork utilizing an interlocking component and method of manufacture |
US20100258522A1 (en) * | 2009-04-10 | 2010-10-14 | Tapones Escobar, S.A. | Glued synthetic cork and method of manufacture |
ES2435267R1 (en) * | 2011-05-24 | 2014-02-12 | Diam Bouchage | SURFACE MARKING PROCEDURE OF A PLUG FOR BOTTLE OBTAINING |
WO2021233579A1 (en) * | 2020-05-22 | 2021-11-25 | Smart Material Printing B.V. | Closures comprising naturally occurring model-emulating structures for vessel openings, and method for manufacturing same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4363849A (en) * | 1980-10-30 | 1982-12-14 | The Coca-Cola Company | Foamed thermoplastic resin cork having a natural cork-like appearance and a method of injection molding the cork |
US4507405A (en) * | 1982-06-17 | 1985-03-26 | The Coca-Cola Company | Synthetic articles having a cork-like appearance |
US20030030188A1 (en) * | 2001-08-13 | 2003-02-13 | Spengler Ernst Maximilian | Method and apparatus for molding components with molded-in surface texture |
US20030034328A1 (en) * | 2001-08-20 | 2003-02-20 | Pang-Tsung Lu | Method of making 3d patterns on a mold |
US20030161985A1 (en) * | 1997-04-24 | 2003-08-28 | Eduardo Lauer | Synthetic closure |
-
2006
- 2006-12-19 US US11/640,999 patent/US20070202327A1/en not_active Abandoned
-
2012
- 2012-06-08 US US13/491,819 patent/US20120241994A1/en not_active Abandoned
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4363849A (en) * | 1980-10-30 | 1982-12-14 | The Coca-Cola Company | Foamed thermoplastic resin cork having a natural cork-like appearance and a method of injection molding the cork |
US4507405A (en) * | 1982-06-17 | 1985-03-26 | The Coca-Cola Company | Synthetic articles having a cork-like appearance |
US4522856A (en) * | 1982-06-17 | 1985-06-11 | The Coca-Cola Company | Synthetic articles having a cork-like appearance |
US20030161985A1 (en) * | 1997-04-24 | 2003-08-28 | Eduardo Lauer | Synthetic closure |
US20030030188A1 (en) * | 2001-08-13 | 2003-02-13 | Spengler Ernst Maximilian | Method and apparatus for molding components with molded-in surface texture |
US20030034328A1 (en) * | 2001-08-20 | 2003-02-20 | Pang-Tsung Lu | Method of making 3d patterns on a mold |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100117270A1 (en) * | 2008-11-10 | 2010-05-13 | Jan Alac | Extrusion molding technique and synthetic stopper produced therefrom |
US20100163512A1 (en) * | 2008-12-31 | 2010-07-01 | Tapones Escobar, S.A. | Composite synthetic cork utilizing an interlocking component and method of manufacture |
US20100258522A1 (en) * | 2009-04-10 | 2010-10-14 | Tapones Escobar, S.A. | Glued synthetic cork and method of manufacture |
ES2435267R1 (en) * | 2011-05-24 | 2014-02-12 | Diam Bouchage | SURFACE MARKING PROCEDURE OF A PLUG FOR BOTTLE OBTAINING |
WO2021233579A1 (en) * | 2020-05-22 | 2021-11-25 | Smart Material Printing B.V. | Closures comprising naturally occurring model-emulating structures for vessel openings, and method for manufacturing same |
Also Published As
Publication number | Publication date |
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US20120241994A1 (en) | 2012-09-27 |
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