US3058730A - Method of forming underground communication between boreholes - Google Patents

Method of forming underground communication between boreholes Download PDF

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US3058730A
US3058730A US33738A US3373860A US3058730A US 3058730 A US3058730 A US 3058730A US 33738 A US33738 A US 33738A US 3373860 A US3373860 A US 3373860A US 3058730 A US3058730 A US 3058730A
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wells
formation
well
fracture
pressure
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Carl A Bays
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FMC Corp
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/28Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent
    • E21B43/283Dissolving minerals other than hydrocarbons, e.g. by an alkaline or acid leaching agent in association with a fracturing process

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  • borehole or boreholes when used in this application refer broadly to any borehole or point of entry into an underground formation.
  • a fracture may be between a plurality of boreholes and an outcrop or between a borehole and a previously opened mine, as well as between a plurality of wells or drill-holes in a solid formation.
  • An object of this invention is to provide a method for the fluid mining of an underground deposit, whereby an elongated narrow fracture path may be produced through the formation, through which a dissolving or extraction fluid may pass to extract mineral values from the formation.
  • Another object is to provide a method for creating an underground connection between boreholes which are spaced a substantial distance from each other.
  • a further object is to provide a means for interconnecting boreholes so that a fluid may be flowed between boreholes from a pre-selected horizontal plane to another pre-selected horizontal plane through a plurality of interconnected fractures formed at the base of a plurality of separate boreholes or wells drilled into the formation.
  • a still further object is to provide a means for interconnecting fractures at the base of a plurality of boreholes when the line of fracture from one of the boreholes has diverged in a direction away from another borehole.
  • this invention provides for the creation of an underground interconnection between fractures at the base of a plurality of boreholes by hydraulically fracturing the formation adjacent each of the boreholes and interconnecting the fractures, while maintaining the fracture open, adjacent the base of each of a plurality of boreholes, until the fractures adjacent the base of each borehole have been washed through and a clear passage formed from the first borehole in the series to the last borehole in the series.
  • the length and direction of the fracture from any borehole will vary and be affected by the type of formation and the pressure thereon as well as the depth of the formation at the point of fracturing.
  • the maximum fracturing distance between boreholes in a given formation be predetermined in order to give the maximum distance between boreholes and still insure that the fractures from each borehole will intercommunicate.
  • a third, fourth or more boreholes may be drilled intermediate two end boreholes and the formation adjacent this third or fourth or more borehole fractured so as to communicate with the fractures from the first two or end boreholes. By plugging or sealing the intermediate borehole or boreholes, a communication between the first two or end boreholes of a series is established.
  • this invention may be used to create an extended underground communication between boreholes with greater facility.
  • the fracture from a borehole be comes narrow and tapers to a feather edge as it progresses farther away from the borehole being fractured. This presents frictional restraint to the flow of liquid through the underground channel.
  • the thickness of the fractured zone is increased, said increase allowing the flow of liquid between spaced boreholes at the end of the series with substantially less resistance.
  • a desirable way to maintain such elongated, interconnected fractures open while a clear solution path is washed through between an input and an output well is to maintain a pressure in the fractures suflicient to prevent closing or resettling of the fractured formation ;to the point of fracture is suflicient.
  • the pressurerequiredto part the formation is dependcut on the type of formation, but it has been found that a pressure in p.'s:i.g. (p'ounds per square inch gauge) of from 1 to 1.8 times the depth of the formation in feet initiated in a horizontal plane, will generally form more I -:or less of acircular pattern about the borehole with the zone of fracture being of greatest thickness adjacent the;
  • afractur'e' of this type exposes a large roof area of the formation to solution mining and if the fracture is wholly within a'soluble stratum, both a large roof area and a Vertical or diagonal fractures may be initiated in specified'formation's where desired and the fractures may be initiated at diiferent depths in the formation so as to *bring the fractures into communication at different elevations, to connect portions of a mineral or salt bed lying at difierentdepthsinthe formation or vertically displaced relative to different portions thereof by faults in the The fracture may not extend i plane due to the presence of natural faults or irregulari ties'in the formation, sothat a fracture adjacent the botton of one borehole-may" intersect the second or third boreholes several feet above or below the desiredfracture point of the
  • FIG. 3 is a plan view illustrating diagrammatically how a solution path is formed in ,a substantiallylstraight line through hydraulic fractures at the base of four boreholes.
  • FIG. 4 is a' 'plan view illustratinga semi-circular arrangement of boreholes. 1
  • wells'A, B, Cand D are 'drilled into the formation to a depth preferably just beyc-nd the lower interface of the trona bed.
  • the wells are spaced a substantial distance apart, for example, a distance of 600 to 800 feet or more,
  • the wells are cased .and cemented according to conventional pract'ices and care is taken to Usecement slu rries that will not shrink on setting and will bond with the rock materials that may be present, such as oilsh'ale, anhydrite, andthe like.
  • the formation may be underreamed at the base of each Well, if esired.
  • the pressure on fracture E adjacent the base of well A may be kept up by continuing to purnp .a fracturing fluid into well A under 'suflicie'nt pressure to hydraulically support or float the overlying formation on the fracturing fluid in the fracture E or by sealing the head of well A to maintain a formationfloating pressure on -the fiuid in fracture E.
  • V 1 1 1 I j V V Inasimilar manner the fractures at.
  • the base of wells B, C and D are kept open until all the fracturesare interconnected, and the formation floating pressure is maintained on the fractured formation from wells A to D during a wash through period in which a dissolving or liquefying fluid is pumped through the formation between wells A and D until a clear channel has been dissolved out or formed through the formation after which the overburden supporting pressure may berelieved and the formation permitted to settle without fear that the passage between wells A and D will be blocked.
  • wells B and C may be plugged by inserting packers B and C or other sealing means at the bases thereof, or by sealing at the surface as by closing valves 1 and 2, or by cementing, or the like, to shut off these wells and cause a dissolving or liquefying solution to flow between wells A and D to dissolve or liquefy and remove trona, salt, sulfur or the like from the underground formation.
  • the intermediate wells may be uncased boreholes, and may be of smaller diameter than the production wells or end wells A and D.
  • the formation at the bottom of the uncased intermediate wells may be hydraulically fractured by inserting a packer or packers at the point of the desired fracture and applying the fracturing pressure between the packer and the base of the well or between two packers in the well.
  • FIG. 2 illustrates the situation which prevails when the fracture from a well deviates from the desired horizontal plane or when it is desired intentionally to form intercommunicating fractures at different depths in the formation.
  • the fracture E from the base of well A has angled upward, or has been intentionally angled upward, as indicated at E into a higher trona bed T.
  • the well B has been drilled into the bed T and fracture F formed to communicate with fracture E and a third well D has been drilled into the lower trona bed and the formation fractured at G to communicate with the other two fractures.
  • the interconnection of the three fractures may be brought about with greater facility by maintaining pressure on well A to keep the fracture E open while fracturing from well B and from well D. This will occur even if fracture G should also follow the same fault along which fracture E angles.
  • well B may be sealed by inserting a packer B at the base thereof or by closing the valve at the top, or by cementing or otherwise sealing to cause dissolving solution to flow through the formation between wells A and D.
  • FIG. 4 shows wells A, B, C and D drilled in a semicircle and interconnected for flow between the base of wells A and D as previously described.
  • the outlines of the original fractures are indicated at E, F, G and H and a curved solution path S between wells A and D has been shown.
  • Example Wells A, B, C and D Were drilled into a trona formation to varying depths of between 1500 and 1750 feet at which depth the wells penetrated the main trona bed lying approximately 1500 feet underground.
  • the wells were placed at a distance of 600 feet apart.
  • the thickness of the main trona bed was about 12 feet.
  • the wells were drilled and cased to a point slightly below the main trona bed and the casings cemented into place and the wells and the formation adjacent the lower interface of the trona bed at each well Were perforated substantially at the lower trona-shale interface.
  • Pressure was applied to the formation adjacent well A by pumping water into the well. Pressure was built up to about 1600 p.s.i.g. in about 1 minutes time, and after a few minutes resulted in a parting or fracturing of the formation so that two minutes and twenty seconds after the application of pressure was started, the pressure had dropped to 1020 p.s.i.g. and then gradually decreased to about 925 p.s.i.g. After pumping water into well A at a pressure of about 925 p.s.i.g. at the rate of about 200 gallons per minute for sufficient length of time to spread the fracture from the base of well A, well A was sealed to hold the pressure on the formation at about 925 p.s.i.g. and water was pumped into well B to generate a pressure of about 1600 p.s.i.g. on the formation adjacent the perforation at the bottom of well G. After a few minutes time the pressure dropped,
  • the pressure required to produce a fracture adjacent the well B is somewhat smaller than the pressure required to produce the initial fracture at the base of well A, and the pressure then drops to about 925 p.s.i.g.
  • Well 0 was then sealed or shut in so as to hold the pressure on the formation at about 925' p.s.i.g. and water was then pumped down well D at a pressure high enough to fractureat the base of well D, and after the fracture had been formed, pumping of Water down well D at the rate of about 200 gallons per minute under pressure of about 925 p.-s.i.g. was continued until the fracture at the base of well D had spread'to intersect the fracture at the base of well C.
  • valve at the top' of well A was then opened slightly to permit some flow from. well A while continuing to maintain the pressure at the base of wells A, B, C and D at the pressure necessary to float or hydraulically support the overburden on the fracturing fluid in the fractures at the base of Wells A, B, C and D.
  • As' fluid began to flow from the slightly open valve'of Well A pumping was continued down well D at a rate and pressure s'uflicient to cause flow from well D to Well A, and when the valve of well A could be opened to permit a rate of flow from well A substantially corresponding to the rate of input into well D without a pressure drop in the interconnected wells B and C,,.the'
  • wells B and C are notplugged and are kept open a I described, they can be used for back flowing or for re- I versing the flow of solution at anytime by merely opening the valve at the head of'wells .B or C and either permitting the solution to flow therefrom or pumping solution into the open Well.
  • a reversalor partial reversal of fiow'and change of flow pattern may'be accomplished which sometimes has the advantage; of openin g'up new surfaces of the formation being mined to the action of the dissolving or liquefying fluid.
  • the invention has .beendescribed specifically as cover- 'ing'theconnection of four wells, but it will be understood plugging or sealing one or more of the wells on either end of the string.
  • a saturated solution may be secured from the beginning of the operation of a well string, and a long period of production at low saturation avoided and as the saturation rises, the length of the string may be reduced or the solution path may be divided'into two or more separate solution paths while still maintaining the desired degree of saturation.
  • I claim: 7 a The method of mining a mineral removable in liquid form from 'an underground formation between input and output wells, which comprises drilling Wells into said formation, pumping a fracturing fluid into one of said wells 'base of said intermediate well .and continuing to pump fluid into the intermediate well under sufiicient pressure to maintain said fracture open untilthe fracture at the base of said intennediatewell. is interconnected with the fracture at the base ofsaidinput and output wells and then sealing the intermediate well and pumping a removal liquid through the formation between the input and output wells to liquefy and remove mineral from said formation. 2.
  • the method of mining a mineral removable in liquid form froman underground formation between input and 7 output wells which comprises drilling wells 'into said formation, pumping a fracturing fluid into one of. said wells under suflicient pressure to produce a fracture in the formation at the base of said well, maintaining the fluid in said well under suflicient pressure tofkeep said fracture open, pumping a fracturing fluid into thejcther of said wells under suflicient pressure to produce a fracture at the base of said other well, maintainingthe'fluid in said other wellounder suflicient' pressure to keep said fracture open, drilling a plurality of intermediate wells between the input and output wells, pumping a fracturing fluid into the V intermediate'wells under suflicient pressure to produce a fracture a t-the base of each of said intermediate Wells and continuing to pump fluid into the intermediatewells under suflicient pressure to maintain said fractures open until the fractures at the base of said intermediate wells are interconnected With each otherand with the fracture
  • the method of mining a mineral removable in liquid form from an underground formation between input and output wells which comprises drilling a series of more than three wells into said formation, pumping a fracturing fluid into the first of said wells under sufiicient pressure to produce a fiacture in the formation at the base of said well, pumping a fracturing fluid into the second of said wells under sufficient pressure to produce a fracture at the base of said second well, to communicate with the fracture at the base of said first well, pumping a fracturing fluid into the next well in said series under sufficient pressure to produce a fracture at the base of said next well to communicate with the fracture at the base of the preceding well in said series and continuing to fracture each well in said series until all the wells have been fractured and interconnected maintaining a sufficient pressure on the fracturing fluid at the base of each of said wells, after the fracturing, to support the formation above said fractures on the fracturing fluid, pumping a removal fluid through the formation between said wells until a clear path for
  • the method of mining a mineral removable in liquid form from an underground formation between input and output wells which comprises drilling wells into said formation, pumping a fracturing fluid into one of said we is under suflicient pressure to produce a fracture in the formation at the base of said well, maintaining the fluid in said well under suflicient pressure to keep said fracture open, pumping a fracturing fluid into the other of said wells under sufficient pressure to produce a fracture at the base of said other well, maintaining the fluid said other well under suflicient pressure to keep said fracture open, pumping a fracturing fluid into an intermediate well under sufficient pressure to produce a fracture at the base of said intermediate well, maintaining the fluid in said intermediate well under sufficient pressure to keep said fracture open and continuing to pump fluid into one of said wells until the fracture at the base of said intermedite well is interconnected with the fracture at the base of said input and output wells and then sealing the intermediate well and pumping a removal liquid through the formation between the input and output wells to liquefy and remove mineral from said formation.

Description

Oct. 16, 1962 c. A. BAYS 3,058,730
METHOD OF FORMING UNDERGROUND COMMUNICATION BETWEEN BOREHOLES Filed June 3. 1960 2 Sheets-Sheet 1 'T'RONA\ BED c. A. BAYS 3,058,730
METHOD OF FORMING UNDERGROUND COMMUNICATION BETWEEN BOREHOLES Oct. 16, 1962 2 Sheets-Sheet 2 Filed June 3.
INVENTOR CARL A- Unite tates Filed June 3, 1960, Ser. No. 33,738 6 Claims. (Cl. 2623) This invention relates to a method of opening solid underground formations containing soluble or liquescent constituents therein for fluid mining. Examples of materials which may be mined by this process are salt, potash, trona, sulfur, mineral ores and the like. This application is a continuation-in-part of my prior applications Serial No. 637,684, filed February 1, 1957, now Patent No. 2,952,449, and Serial No. 628,485, filed December 17, 1956, now abandoned.
The terms of borehole or boreholes when used in this application refer broadly to any borehole or point of entry into an underground formation. For example, a fracture may be between a plurality of boreholes and an outcrop or between a borehole and a previously opened mine, as well as between a plurality of wells or drill-holes in a solid formation.
In mining a substantially non-permeable underground formation containing deposits such as salt, potash, trona, sulfur, mineral ores and like materials, it is desirable to open an underground passage between two or more adjacent boreholes to permit the flow of liquid therebetween. The greater the distance between these boreholes the more technically and substantially feasible the mining operation becomes, as the cost of drilling the boreholes is many times that of hydraulically fracturing the formation. From a technical standpoint, the longer the retention time of the fluid within the underground cavity, and the greater the area of contact of the removal fluid with the formation to be removed, the more elficient is the mining operation. A long solution path, with a large area of contact with the formation to be removed provides a greater degree of saturation in passing from an input to an outlet well. This is particularly true in the solution mining of relatively thin salt and mineral beds, such as trona beds, potash beds, copper veins, etc., Where it is impossible to get a large solution exposure in a vertical direction. There is a limit, however (diifering for each formation) to the dis tance over which a single pair of wells can be brought into communication by hydraulic fracturing.
An object of this invention is to provide a method for the fluid mining of an underground deposit, whereby an elongated narrow fracture path may be produced through the formation, through which a dissolving or extraction fluid may pass to extract mineral values from the formation.
Another object is to provide a method for creating an underground connection between boreholes which are spaced a substantial distance from each other.
A further object is to provide a means for interconnecting boreholes so that a fluid may be flowed between boreholes from a pre-selected horizontal plane to another pre-selected horizontal plane through a plurality of interconnected fractures formed at the base of a plurality of separate boreholes or wells drilled into the formation.
A still further object is to provide a means for interconnecting fractures at the base of a plurality of boreholes when the line of fracture from one of the boreholes has diverged in a direction away from another borehole.
Various other objects and advantages will appear to those skilled in the art as the description of this invention proceeds.
ice
Experience indicates that in the future an increasing proportion of the workable salt deposits and ore bodies adjacent to or readily accessible to centers of civilization or markets will be at greater and greater depths and that economical methods of reaching and extracting these salt and ore bodies at greater depth must be used. The methods herein described are applicable to secure these results.
Generally stated, this invention provides for the creation of an underground interconnection between fractures at the base of a plurality of boreholes by hydraulically fracturing the formation adjacent each of the boreholes and interconnecting the fractures, while maintaining the fracture open, adjacent the base of each of a plurality of boreholes, until the fractures adjacent the base of each borehole have been washed through and a clear passage formed from the first borehole in the series to the last borehole in the series. The length and direction of the fracture from any borehole will vary and be affected by the type of formation and the pressure thereon as well as the depth of the formation at the point of fracturing.
In solution or thermal mining between two or more boreholes in a solid, substantial, non-porous underground formation, such as a trona or salt formation, a mineral deposit, it is often desirable to space the inlet and outlet wells as far apart as possible and preferably at such a distance apart that the area of the fracture initially produced adjacent one well will not extend to the other well, but if it is desired to open the formation to solution mining by flowing between only two boreholes, the wells must be located suflicently close together that the line of fracture from each of the boreholes will intercommunicate.
I have discovered that it is not of absolute necessity that the maximum fracturing distance between boreholes in a given formation be predetermined in order to give the maximum distance between boreholes and still insure that the fractures from each borehole will intercommunicate. For a third, fourth or more boreholes, if necessary, may be drilled intermediate two end boreholes and the formation adjacent this third or fourth or more borehole fractured so as to communicate with the fractures from the first two or end boreholes. By plugging or sealing the intermediate borehole or boreholes, a communication between the first two or end boreholes of a series is established.
Even, however, where the third or more borehole is within the extent of the line of fracture from the first borehole, this invention may be used to create an extended underground communication between boreholes with greater facility. The fracture from a borehole be comes narrow and tapers to a feather edge as it progresses farther away from the borehole being fractured. This presents frictional restraint to the flow of liquid through the underground channel. By fracturing from the second, third, fourth or more boreholes, the thickness of the fractured zone is increased, said increase allowing the flow of liquid between spaced boreholes at the end of the series with substantially less resistance.
I have further discovered that if, when fracturing from a second, third or more boreholes to intercommunicate with the fracture from a first borehole, a substantial pressure is maintained along the line of fracture from the first fractured boreholes to keep the fracture in the formation open, communication between the end boreholes is established with greater facility.
A desirable way to maintain such elongated, interconnected fractures open while a clear solution path is washed through between an input and an output well is to maintain a pressure in the fractures suflicient to prevent closing or resettling of the fractured formation ;to the point of fracture is suflicient.
' jlargefloor area is exposed to solution mining.
' formation.
until a clear solution path has been established through the formation. This may be done bycontinuing to pump hydraulically support the overlying formation on the fracturing fluid-anda clear solution path washed through betWeen the input and output wells, the formation may be permitted to return to its normal environmental pressure, in other words, to resettle, and the clear solution .path will still remain open for the passage of a dissolving or liquefying fluid from the input'to the output well at only sufficient pressure to overcome the static head and frictional resistance of the fluid path.
The pressurerequiredto part the formation is dependcut on the type of formation, but it has been found that a pressure in p.'s:i.g. (p'ounds per square inch gauge) of from 1 to 1.8 times the depth of the formation in feet initiated in a horizontal plane, will generally form more I -:or less of acircular pattern about the borehole with the zone of fracture being of greatest thickness adjacent the;
' about at difierent levels when the line of fracture from The fracture, when borehole and tapering off to a feather edge along the 1 outer circumference of the circle." If the fracture is at an interface between a soluble and an insoluble stratum, afractur'e' of this type exposes a large roof area of the formation to solution mining and if the fracture is wholly within a'soluble stratum, both a large roof area and a Vertical or diagonal fractures may be initiated in specified'formation's where desired and the fractures may be initiated at diiferent depths in the formation so as to *bring the fractures into communication at different elevations, to connect portions of a mineral or salt bed lying at difierentdepthsinthe formation or vertically displaced relative to different portions thereof by faults in the The fracture may not extend i plane due to the presence of natural faults or irregulari ties'in the formation, sothat a fracture adjacent the botton of one borehole-may" intersect the second or third boreholes several feet above or below the desiredfracture point of the other borehole.
While the process of this invention will be described with referenceto the drilling of three or more boreholes in a substantially straight line and the opening of a passage therebetweemit is to be understood that the process is equally applicable to situations'where it is desired to drill a plurality of boreholes into the formation in a circle, semi circle rectangle, triangle or the like, and establish underground connect-ions therebetween by fracturing the formambodirnent of this in s in a substantially horizontal plane. 1 V a V 7 It will be understood, however, that the principles of this invention are'applicable to various salt beds and ore bodies located'in dense, non-permeable formations Where fractures maybe initiated and propagated for substantial distances without loss of pressure on the. formation, due to dissipation of the fracturing fluid into poresin the formation, as happens where a'fra'cturing fluid is pumped into a porous oil sand formation and no substantial pressure can be maintained 'on the fracturing fluid due to its rapid leakage or penetration into the pores of the oil sands or into' other pores in a porous formation or one or. more boreholesdeviates from the horizontal.
FIG. 3 is a plan view illustrating diagrammatically how a solution path is formed in ,a substantiallylstraight line through hydraulic fractures at the base of four boreholes.
FIG. 4 is a' 'plan view illustratinga semi-circular arrangement of boreholes. 1
. In recovering trona as'show'n in- FiG. 1 according to the. methods of this invention, wells'A, B, Cand D are 'drilled into the formation to a depth preferably just beyc-nd the lower interface of the trona bed. The wells ;are spaced a substantial distance apart, for example, a distance of 600 to 800 feet or more, The wells are cased .and cemented according to conventional pract'ices and care is taken to Usecement slu rries that will not shrink on setting and will bond with the rock materials that may be present, such as oilsh'ale, anhydrite, andthe like. The formation may be underreamed at the base of each Well, if esired. After the Wells" arelcompletedflhe formation is perforated by conventional means at the lower interface of the trona bed. If the formation at the bottom of the well ispermeable, it may be necessary to seal off the' bottom of thewell before fracturing. After sealing, if necessary, 'andperforation, the trona bed adjacent well A is fractured by subjecting the perforated formation to a pressure sufficient to part theformation. The initial parting of the formationis markediby a sudden drop in presn the same horizontal sure, As shown in FIG; 1, E'repre'sents the fracture adjacent well'A, 7 e
Due to the distancebetweenwells, a'communication cannot be made by fracturing from wellA alone. The Inextstepjisito similarly fracture from well B to create fracture F whichfis. Sl10WIi;lIl;F IG. l, as communicating with fracture EQ In a similar'manner the formation at the base of Well Cis fracturedto form the fracture indicated diagrammatically at G and the formation adjacent the base of well D is fractured to form the fracture H, with each of the fractures E, F, Gf-and H communicating with the next adjacent fracture fir-fractures so that communication, is formed throughthejformation from wellA to well V Duringjthe-fracturing from Well B a substantial pressureis maintained along the line of fracture from well ,A to keep the fracture open so that the interconnection of the fractures E' and F'is brought about with greater facility. This operation may beperformed by holding a pres- .sure on well A high enoughto'support the overburden by relief of the pressure on the formation at this fracture,
the resettling of the formation-tends, in some formations, to reseal the fracture Or'to break up the formation'adja- .cent the fracture and to cause .the production of in numerable small fractures insteadof preserving the origi- 'nal wider fracture. "The pressure on fracture E adjacent the base of well A may be kept up by continuing to purnp .a fracturing fluid into well A under 'suflicie'nt pressure to hydraulically support or float the overlying formation on the fracturing fluid in the fracture E or by sealing the head of well A to maintain a formationfloating pressure on -the fiuid in fracture E. V 1 1 1 I j V V Inasimilar manner the fractures at. the base of wells B, C and D are kept open until all the fracturesare interconnected, and the formation floating pressure is maintained on the fractured formation from wells A to D during a wash through period in which a dissolving or liquefying fluid is pumped through the formation between wells A and D until a clear channel has been dissolved out or formed through the formation after which the overburden supporting pressure may berelieved and the formation permitted to settle without fear that the passage between wells A and D will be blocked.
After a clear passage has been formed between wells A and D, wells B and C may be plugged by inserting packers B and C or other sealing means at the bases thereof, or by sealing at the surface as by closing valves 1 and 2, or by cementing, or the like, to shut off these wells and cause a dissolving or liquefying solution to flow between wells A and D to dissolve or liquefy and remove trona, salt, sulfur or the like from the underground formation.
In situations where the intermediate wells are to be used only for hydraulic fracturing and are not to be used in later production, the intermediate wells, such as B and C may be uncased boreholes, and may be of smaller diameter than the production wells or end wells A and D. The formation at the bottom of the uncased intermediate wells may be hydraulically fractured by inserting a packer or packers at the point of the desired fracture and applying the fracturing pressure between the packer and the base of the well or between two packers in the well.
FIG. 2 illustrates the situation which prevails when the fracture from a well deviates from the desired horizontal plane or when it is desired intentionally to form intercommunicating fractures at different depths in the formation. As therein illustrated, the fracture E from the base of well A has angled upward, or has been intentionally angled upward, as indicated at E into a higher trona bed T. The well B has been drilled into the bed T and fracture F formed to communicate with fracture E and a third well D has been drilled into the lower trona bed and the formation fractured at G to communicate with the other two fractures. Likewise, as described in connection with FIG. 1, the interconnection of the three fractures may be brought about with greater facility by maintaining pressure on well A to keep the fracture E open while fracturing from well B and from well D. This will occur even if fracture G should also follow the same fault along which fracture E angles.
After a clear solution path has been formed between wells A and D, well B may be sealed by inserting a packer B at the base thereof or by closing the valve at the top, or by cementing or otherwise sealing to cause dissolving solution to flow through the formation between wells A and D.
While it is preferred to fracture wells A, B, C and D in sequence and to keep the fracture adjacent the bottom of each well open by maintaining a separating or floating pressure on the fractured formation while the next adjacent well is being fractured, and during any wash through period, the exact order of fracturing and washing through is not critical and two or more of the wells may be simultaneously fractured if desired.
In fracturing and interconnecting a plurality of wells it is sometimes desirable to drill two wells, namely, an input and an output well, into the formation and to fracture each of said wells and maintain the fluid in each of said wells under sufiicient pressure to keep the fractures at the base of said wells open and to drill one or more intermediate wells and after the end wells have been fractured if the fractures do not interconnect to fracture the intermediate well or wells and maintain suflicient pressure on the intermediate well or Wells to keep the fracture adjacent the base of the intermediate well or wells open and continue to pump fluid into the intermediate well or wells until the fracture at the base of the intermediate well or wells is interconnected with the fracture at the base of the input and output wells and to maintain the 6 separating or floating pressure on the fractured formation during any wash through period and then seal the intermediate well or wells and pump the removal liquid through the formation between the input and output wells.
By fracturing at the base of three or more spaced wells, a longer initial flow circuit is established and the initial flow path is narrower. Thus, as indicated in FIG. 3, a series of wells A, B, C and D have been drilled in a substantially straight line and interconnected as described above. The outlines of the original fractures E, F, G and H are indicated in dotted lines and the solution or flow path between wells A and D has been indicated at S by dash dot lines. When a clear solution path has been established between wells A and D and the floating pressure has been relieved to permit the formation to resettle, the outer edges of fractures E, F, G and H tend to reseal themselves and confine the flow to the clearly washed solution path S.
By having a long and relatively narrow solution path S between wells A and D, the velocity of flow is higher, there is less stratification and stagnation of the solution than if it spread into the outlines of fractures E, F, G and H and the longer flow path provides a higher degree of saturation of the output solution. Where a heated solution is circulated between wells A and D, there is less loss of heat to the formation.
FIG. 4 shows wells A, B, C and D drilled in a semicircle and interconnected for flow between the base of wells A and D as previously described. The outlines of the original fractures are indicated at E, F, G and H and a curved solution path S between wells A and D has been shown. When the dissolving or removal liquid is pumped at high velocity between wells A and D it tends to even more turbulent flow through a curved path than through a straight path, with the advantages recited above.
Example Wells A, B, C and D Were drilled into a trona formation to varying depths of between 1500 and 1750 feet at which depth the wells penetrated the main trona bed lying approximately 1500 feet underground. The wells were placed at a distance of 600 feet apart. The thickness of the main trona bed was about 12 feet. The wells were drilled and cased to a point slightly below the main trona bed and the casings cemented into place and the wells and the formation adjacent the lower interface of the trona bed at each well Were perforated substantially at the lower trona-shale interface.
Pressure was applied to the formation adjacent well A by pumping water into the well. Pressure was built up to about 1600 p.s.i.g. in about 1 minutes time, and after a few minutes resulted in a parting or fracturing of the formation so that two minutes and twenty seconds after the application of pressure was started, the pressure had dropped to 1020 p.s.i.g. and then gradually decreased to about 925 p.s.i.g. After pumping water into well A at a pressure of about 925 p.s.i.g. at the rate of about 200 gallons per minute for sufficient length of time to spread the fracture from the base of well A, well A was sealed to hold the pressure on the formation at about 925 p.s.i.g. and water was pumped into well B to generate a pressure of about 1600 p.s.i.g. on the formation adjacent the perforation at the bottom of well G. After a few minutes time the pressure dropped,
indicating the formation of a fracture adjacent the base of well B. Normally, the pressure required to produce a fracture adjacent the well B is somewhat smaller than the pressure required to produce the initial fracture at the base of well A, and the pressure then drops to about 925 p.s.i.g. Water was continually pumped down well B at a pressure of about 900 p.s.i.g. and at the rate of about 200 gallons per minute to spread the fracture around well B and well B was then sealed or shut in "so as to hold the pressure on the fracture at the base of well B at around 925 p.s.-i.g. Water was fracture the formation adjacent the well C and after a fracture had been formed, as indicated by a drop in pressure, pumping down well C was continued at the rate of approximately 200 gallons per minute and a pressure of about 925 p.s.i.g. until the fracture around the base of well C had spread subst'antiallyto intersect the fracture around the base of well B. Well 0 was then sealed or shut in so as to hold the pressure on the formation at about 925' p.s.i.g. and water was then pumped down well D at a pressure high enough to fractureat the base of well D, and after the fracture had been formed, pumping of Water down well D at the rate of about 200 gallons per minute under pressure of about 925 p.-s.i.g. was continued until the fracture at the base of well D had spread'to intersect the fracture at the base of well C.
The valve at the top' of well A was then opened slightly to permit some flow from. well A while continuing to maintain the pressure at the base of wells A, B, C and D at the pressure necessary to float or hydraulically support the overburden on the fracturing fluid in the fractures at the base of Wells A, B, C and D. As' fluid began to flow from the slightly open valve'of Well A pumping was continued down well D at a rate and pressure s'uflicient to cause flow from well D to Well A, and when the valve of well A could be opened to permit a rate of flow from well A substantially corresponding to the rate of input into well D without a pressure drop in the interconnected wells B and C,,.the'
pressure, was relieved by opening the valves on wells B and C. This permitted the pressure on the liquid in 'the fractures E, F,-G and H to be reduced and the formation to return to its normal environmental pressure. In the meantime, however, a clear solution path suchas indicated at Shad been washed through between wells Aand D and a dissolving liquid for salt 'or a'hot extraction liquid-for sulfur can be circulated D to remove the salt or mineral between wells A and from the formation. After a clear solution that this is only an illustrative embodiment and that the a tween Wells D and B or between any two wells, the unous to persons skilled in the artra'nd path'has been formed between 'wells. A and D, it is sometimes preferable to open Wells B and C, and insert packersatfthe base of the well casings to'prevent the l lot solution'from stagna'ti'ng in the well casing, and precipitating and plugging these casings. However, if the valves at the head of Wells C and D are maintained slightly open, a sufficient flow of solution from thesewellstcajn be maintained to preventfprecipitation of salt in the casing ofwells C and While the main flow of the dissolving fluid is still d1- rected between wells A and D.
If wells B and C are notplugged and are kept open a I described, they can be used for back flowing or for re- I versing the flow of solution at anytime by merely opening the valve at the head of'wells .B or C and either permitting the solution to flow therefrom or pumping solution into the open Well. In either event, a reversalor partial reversal of fiow'and change of flow patternmay'be accomplished which sometimes has the advantage; of openin g'up new surfaces of the formation being mined to the action of the dissolving or liquefying fluid. i While the invention has been described with particular reference to the recovery of salt, sulfur or mineral deposits,
'when'used in oil bearing formations, or in the recovery of oil from oil shale formations, a, longer flow path between an input and an outlet well can be established by the teachings of this invention than by heretofore known methods 'anda heatedremoyal fluid or a'solvent maybe circulated thiough the oil bearing formation to liquefy or remove oil deposits 'not readily removable by the norm'al oil recovery f techniques, W a
The invention has .beendescribed specifically as cover- 'ing'theconnection of four wells, but it will be understood plugging or sealing one or more of the wells on either end of the string. By opening a formation to solution mining in this way, a longer solution path giving a substantially saturated solution can be initially formed, and as the size of the cavities become larger and longer solution paths are no longer necessary, the solution path can be readily cut down as described. Thus, by providing a long solution path initially by interconnecting fractures at the base of three or more wells, a saturated solution may be secured from the beginning of the operation of a well string, and a long period of production at low saturation avoided and as the saturation rises, the length of the string may be reduced or the solution path may be divided'into two or more separate solution paths while still maintaining the desired degree of saturation.
Various other modifications and changes will be obviare within the scope of the appended claims.
I claim: 7 a 1. The method of mining a mineral removable in liquid form from 'an underground formation between input and output wells, which comprises drilling Wells into said formation, pumping a fracturing fluid into one of said wells 'base of said intermediate well .and continuing to pump fluid into the intermediate well under sufiicient pressure to maintain said fracture open untilthe fracture at the base of said intennediatewell. is interconnected with the fracture at the base ofsaidinput and output wells and then sealing the intermediate well and pumping a removal liquid through the formation between the input and output wells to liquefy and remove mineral from said formation. 2. The method of mining a mineral removable in liquid form froman underground formation between input and 7 output wells, which comprises drilling wells 'into said formation, pumping a fracturing fluid into one of. said wells under suflicient pressure to produce a fracture in the formation at the base of said well, maintaining the fluid in said well under suflicient pressure tofkeep said fracture open, pumping a fracturing fluid into thejcther of said wells under suflicient pressure to produce a fracture at the base of said other well, maintainingthe'fluid in said other wellounder suflicient' pressure to keep said fracture open, drilling a plurality of intermediate wells between the input and output wells, pumping a fracturing fluid into the V intermediate'wells under suflicient pressure to produce a fracture a t-the base of each of said intermediate Wells and continuing to pump fluid into the intermediatewells under suflicient pressure to maintain said fractures open until the fractures at the base of said intermediate wells are interconnected With each otherand with the fracture at the base of'said input and' outputwells and then sealing the intermediate wells and pumping arem oval liquid through the formation between the input and output wells to liquefy and remove mineral from sjaid'formation.
3. The method of claim 2 in which said wells terminate at different depths in' the formation and said communicatbig fractures are at different levels in the formation.
4. The method of mining a mineral removable in liquid form from an underground formation between input and output wells which comprises drilling three wells into said formation, pumping a fracturing fluid into the first of said Wells under sufficient pressure to produce a fracture in the formation at the base of said well, pumping a fracturing fluid into the second of said wells under sufficient pressure to produce a fracture at the base of said second well, to communicate with the fracture at the base of said fiI'S'i well, pumping a fracturing fluid into the third well under sufiicient pressure to produce a fracture at the base of said third well to communicate with the fracture at the base of said second well maintaining a sufficient pressure on the fracturing fluid at the base of each of said wells, after the fracturing, to hydraulically support the formation above said fracture on the fracturing fluid, pumping a removal fluid through the formation between said wells until a clear path for a removal fluid has been washed through between the first and the last well in said series and then sealing the second well and pumping a removal fluid through the formation between the first and third wells to liquefy and remove mineral from said formation.
5. The method of mining a mineral removable in liquid form from an underground formation between input and output wells which comprises drilling a series of more than three wells into said formation, pumping a fracturing fluid into the first of said wells under sufiicient pressure to produce a fiacture in the formation at the base of said well, pumping a fracturing fluid into the second of said wells under sufficient pressure to produce a fracture at the base of said second well, to communicate with the fracture at the base of said first well, pumping a fracturing fluid into the next well in said series under sufficient pressure to produce a fracture at the base of said next well to communicate with the fracture at the base of the preceding well in said series and continuing to fracture each well in said series until all the wells have been fractured and interconnected maintaining a sufficient pressure on the fracturing fluid at the base of each of said wells, after the fracturing, to support the formation above said fractures on the fracturing fluid, pumping a removal fluid through the formation between said wells until a clear path for a removal fluid has been washed through between the first and last well in said series and then sealing the intermediate wells in said series and pumping a removal fluid through the formation between the first and last well in said series to liquefy and remove mineral from said formation.
6. The method of mining a mineral removable in liquid form from an underground formation between input and output wells, which comprises drilling wells into said formation, pumping a fracturing fluid into one of said we is under suflicient pressure to produce a fracture in the formation at the base of said well, maintaining the fluid in said well under suflicient pressure to keep said fracture open, pumping a fracturing fluid into the other of said wells under sufficient pressure to produce a fracture at the base of said other well, maintaining the fluid said other well under suflicient pressure to keep said fracture open, pumping a fracturing fluid into an intermediate well under sufficient pressure to produce a fracture at the base of said intermediate well, maintaining the fluid in said intermediate well under sufficient pressure to keep said fracture open and continuing to pump fluid into one of said wells until the fracture at the base of said intermedite well is interconnected with the fracture at the base of said input and output wells and then sealing the intermediate well and pumping a removal liquid through the formation between the input and output wells to liquefy and remove mineral from said formation.
References iCited in the file of this patent UNITED STATES PATENTS 1,960,932 Tracy May 29, 1934 2,695,163 Pearce et al Nov. 23, 1954 2,847,202 Pullen Aug. 12, 1958 2,850,270 Hanson Sept. 2, 1958 2,917,296 Prentiss Dec. 15, 1959 2,952,449 Bays Sept. 13, 1960
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