US3152800A - Handling a combination letter-envelope - Google Patents

Handling a combination letter-envelope Download PDF

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Publication number
US3152800A
US3152800A US135070A US13507061A US3152800A US 3152800 A US3152800 A US 3152800A US 135070 A US135070 A US 135070A US 13507061 A US13507061 A US 13507061A US 3152800 A US3152800 A US 3152800A
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Prior art keywords
sheet
cartridge
sanctity
message
envelope
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US135070A
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Walter J Hanson
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Pitney Bowes Inc
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Pitney Bowes Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43MBUREAU ACCESSORIES NOT OTHERWISE PROVIDED FOR
    • B43M5/00Devices for closing envelopes
    • B43M5/04Devices for closing envelopes automatic
    • B43M5/047Devices for closing envelopes automatic using pressure-sensitive adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D15/00Printed matter of special format or style not otherwise provided for
    • B42D15/02Postcards; Greeting, menu, business or like cards; Letter cards or letter-sheets
    • B42D15/04Foldable or multi-part cards or sheets
    • B42D15/08Letter-cards or letter-sheets, i.e. cards or sheets each of which is to be folded with the message inside and to serve as its own envelope for mailing

Definitions

  • a combination letter-envelope according to the present invention provides for the requisite secrecy, before being disposed within the confines of said apparatus.
  • the method of the present invention provides a unique mode of handling such a letter-envelope to open and unfold the latter and to expose the message written thereon to the scanner while maintaining the requisite secrecy.
  • the combination letter-envelope is useful for sending a written message by ordinary mailing procedures.
  • an object of the present invention is to provide a new and improved combinationletter-envelope.
  • Another object of theinvention is the provision of such a letter-envelope which is adapted to be sealed, thereby to prevent exposure of amessage written thereon.
  • Another object is to provide such a combination letterenvelope with which, before folding, all writing thereon, including the return and destination addresses as Well as the message, can appear on one (the upper.) surface thereof, and with which, when folded and sealed, the return and destination addresses are exposed to view while exposure of the message is prevented.
  • a further object is to provide such a letter-envelope which is adapted for automatic handling by an apparatus which opens the sealed letter-envelope and exposes the message written thereon to scanning means.
  • Another object is the provision of such a -letter-envelope which is simple in design and use, and economical to manufacture.
  • a further object of the present invention is to provide a new and improved method for handling accordionfolded marginally sealed letter-envelopes.
  • Another object is to provide such a method by which the letter-envelopes are expeditiously opened and unfolded.
  • Another object is the provision of such a method which lends itself to automatic handling of the letter-envelopes to expose messages written thereon to scanning means while maintaining the messages secret.
  • FIG. 1, and this direction of folding is indicated by the Patented Oct. 13, 1964 Several embodiments of the invention are shown in the accompanying drawings wherein:
  • FIG. 1 is a perspective view of a combination letterenvelope according to a first embodiment of the invention
  • FIG. 2 is a perspective views howing the letter-envelope of 'FIG. 1 after partial folding thereof;
  • FIG. 3 is a perspective view-showing the combination letter-envelope after it has been folded flat and sealed, the thickness of the sheet being exaggerated for purposes of illustration;
  • FIG. 4' is a view similar to FIG. 3 but 'afterthe'letterenvelope has been trimmed to cut away the sealed portions thereof;
  • FIG. 5 is aperspective view of a partially folded combination letter-envelope according to a second embodiment of the invention.
  • FIG. 6 is .a perspective view of a combination letterenvelope similar to that of FIG. 1 but according-to a third embodiment of the inventionwhereby a cohesive sealing material is utilized in place of the adhesive sealing material depicted in FIGS. 1-3;
  • FIG. 7 is a more or less schematic view in perspective of an apparatus illustratingthe manner in which the letterenvelopes are trimmed and stuffed into a cartridge according to the method of the present invention.
  • FIG. 8 is a top plan view of the apparatus-Of F-IG. '7;
  • FIG. 9 is a top plan view of an apparatus illustrating the manner in which the accordion-folded letter-envelopesare unfolded, scanned, re-folded and stuffed into a cartridge according to the method of the present invention
  • FIG. 10 is a perspective view ;of the apparatus of FIG. 9;
  • FIG. ll is a side ..elevational view of'the cartridge which may be utilized in practising the method of this invention
  • FIG. 12 is an end View of the cartridge of FIG. 11.
  • FIG. '13 is a side elevational view, taken partly in sec- 'tion, of the means for unfolding the accordion-folded forrrnis provided with two substantially parallel fold lines l2 and 14, respectively, which divide the sheet into a top section generally indicated at 1.6, a bottom section generally indicated atl8 and an intermediate 'section'general- 1y indicated at 20.
  • V is a side elevational view, taken partly in sec- 'tion, of the means for unfolding the accordion-folded forrrnis provided with two substantially parallel fold lines l2 and 14, respectively, which divide the sheet into a top section generally indicated at 1.6, a bottom section generally indicated atl8 and an intermediate 'section'general- 1y indicated at 20.
  • the top section 16 has afold line 22 extending across the sheet and substantially parallel to the fold lines 12;and 14 to divide. the top section into a top end flap 24and a top segment 26 foldably connected to each other.
  • the bottom section 18 has a fold line 28 extending across the sheet and substantially parallel to the fold lines 12, 14 and 22to divide the bottom section into a bottom end flap 30 and a bottom segment 32 foldably connected to each other.
  • Each of the fold lines 12, 14, 22 and 28 may take the form of a pre-creased line as exemplified by the fold 1ines.l 2 and 114 in FIG. 1.
  • each of the fold *lines 12, '14, 22 and 28 may take the form of a line of spaced slits as exemplified by the fold lines 22 and 28 in FIG. 1.
  • the use of precreased lines has the advantage of indicating to a user not only the location but also the particular direction in which the fold is to be made.
  • the fold along fold line 312 is made by swinging either one or both of the top section 16 and the intermediate section .20 about the fold line 12 in the direction away from the viewer of pro-creasing of the sheet as shown at 12 in FIG. 1.
  • aisasss I is also shown in FIG. 1, the fold along fold line 14 is made by swinging either one or both of the bottom section 13 and the intermediate section 26 about the fold line 14- in the direction toward the viewer of FIG. 1, and again, this direction of folding is indicated by the pro-creasing of the sheet as shown at E4 in FIG. 1.
  • the upper surfaces of the side margins of the bottom segment 32 are coated with one of the conventional premoistenable adhesives 34.
  • the upper surfaces of the side margins and the free end margin of the bottom end fiap 30 are likewise coated with the adhesive 34.
  • Also coated with the adhesive 34 are the lower surfaces of the side margins of the top segment 26, the side margins of the top end flap 24 and the free end margin of the top end flap 24.
  • the upper surfaces of the intermediate section 29 and the bottom segment 18 are available for writing the message to be sent.
  • the written message should be kept within the bounds defined in part by a U-shaped line 36 (which can be printed on the sheet) and in part by the fold line 12.
  • each of the top and bottom segments 26 and 32, respectively, in the direction perpendicular to the fold lines 12, 14, 22 and 28, is greater than that of the intermediate section 20 by a respective amount.
  • the respective amount by which this dimension of the top segment 26 is greater than that of the intermediate section 20 need not, but can and ordinarily will, be equal to the respective amount by which this dimension of the bottom segment 32 is greater than that of the intermediate section 29.
  • the dimension of the top end flap 24, in the direction perpendicular to the fold lines 12, 14, 22 and 28 is greater than the respective amount by which the top segment 24 is greater than the intermediate section 20.
  • the dimension of the bottom end flap 30, in the direction perpendicular to the fold lines 12, i4, 22 and 28, is greater than the respective amount by which the bottom segment 32 is greater than the intermediate section 29.
  • top end flap 24 is folded about fold line 22 in the same direction that top segment 26 is folded about fold line 12
  • bottom end flap 3 is folded about fold line 23 in the same direction that bottom segment 32 is folded about fold line 14.
  • the adhesive 34 is moistened.
  • the top end flap 24 is folded from the position shown in FIG. 2 around the edge now defined by the fold 12 to the position shown in FIG. 3, and the bottom end flap 3th is similarly folded around the edge now defined by the fold 14. This brings each of the respective margins of the blank which are coated with the adhesive 34 into affixed engagement with a respectively coextensive surface of the sheet.
  • the now upper surface of the free end margin of the top end flap 24- is afiixed to the lower surface of the bottom segment 32; the now lower surface of the free end margin of the bottom end flap 34B is affixed to the upper surface of the top segment 26; and the overlapping side margins of the top segment 26, the intermediate section 26 and the bottom segment 32 are afiixed one to another.
  • the side margins of the top and bottom end flaps 24 and 3% are affixed to respective side margins of portions of top segment 26, intermediate section 20 and bottom segment 32, but this is ordinarily not necessary to preserve the secrecy of the message.
  • the fold 22 is spaced outwardly of the fold I4 and the fold 23 is spaced outwardly of the fold 12.
  • the lower surface of the top segment 26 and the lower surface of the intermediate section 24 of the letter-envelope become available for writing at least part of a message thereon, which message become hidden from view when the letter-envelope is folded and sealed.
  • the recipient of the letter-envelope It) need merely trim or tear away the side margins, the top margin and the bottom margin of the letter-envelope as shown in FIG. 3 to transform the latter into the configuration shown in FIG. 4 whereupon the letter-envelope can be unfolded for reading of the message.
  • FIG. 5 shows a combination letter-envelope 4t ⁇ according to a second embodiment which demonstrates that any practical odd number of intermediate sections can be provided.
  • the letter-envelope 4-0 is identical to that of FIGS. 13 except that three intermediate sections 26A, 22B and 200 are provided.
  • the top and bottom segments 26 and 32, and the top and bottom end flaps 24 and 3d are identical to their counterparts in the embodiment of FIGS. 1-3.
  • conventional premoistenable adhesive can be applied to either one of each two side margin surfaces which are to be aifixed to each other.
  • this adhesive 34 is provided at the upper surfaces of the side margins of the intermediate section 2013. The same is true of the lower surfaces of the side margins of intermediate section M38 and the upper surfaces of the side margins of intermediate section ZtiC. In the embodiment of FIG. 5, the adhesive 34 is provided at the upper surfaces of the side margins of intermediate section 29C.
  • the folds 12, 12A, 14 and 14A of the letterenvelope 4d of FIG. 5 are alternately reversed in direction and are even in number. Also, as with the dimension of the intermediate section 20 of the letter-envelope 10 of FIGS.
  • the dimension of each of the intermediate sections 29A, 20B and ZiiC, in the direction perpendicular to the folds 12, 14-, 22 and 28 (and folds 12A and 14A), is smaller than the dimension of each of the top and bottom segments 26 and 32 in the same direction by a respective amount, and this respective amount is smaller than the dimension, in the same direction, of the respective one of the end flaps 2d and 30 foldably connected to the respective one of the top and bottom segments.
  • FIG. 6 shows a combination letter-envelope according to a third embodiment of the invention.
  • the letterenvelope 42 is or may be identical to the letter-envelope Id of FIGS. 1-3 except for the sealing means carried thereby.
  • one of the conventional pressure-sensitive cohesives is employed. As is well known, such cohesive material requires no moistening and coheres readily to itself but, except where initially applied does not adhere to other materials such as paper.
  • the respective side margins and free end margins (or side edges and free ends) of a letter-envelope folded to the condition of FIG. 3 can be aflixed by applying any suitable adhesive-coated tape such as cellophane tape or .masking tape in overlapping relation to the respective side edges and free ends to be affixed.
  • any suitable adhesive-coated tape such as cellophane tape or .masking tape in overlapping relation to the respective side edges and free ends to be affixed.
  • a stack of accordion-folded, marginally sealed'letters or sheets such as the one shown in FIG. 3 or ,any of the other letter-envelope embodiments described herein, have their sealed margins trimmed away and are stuffed into a cartridge by a trimming and stufiing machine generally designated at 104 in FIG. -8.
  • the cartridge containing the trimmed sheets is then associated with amachine generally designated at 102 in FIG. 9, and the .trimmedsheets are unfolded, scanned by a scanning device of .a microwave transmission apparatus, re-folded and stuffed back into another cartridge.
  • a stack of message-bearing, accordion-folded and marginally sealed sheets is placed in a hopper 104- of the machine 1110.
  • the folded and sealed sheets 10 are separated from the rest of the stack and forwardly fed by a separator roller 1% to two pairs of feed rollers 1118 and 110.
  • separator roller 1% and feed rollers 1G8, .1119 reference may be had to U.S. Patent No. 2,736,999 granted on March 6, 1956, to F. J. ,Rouan et al.
  • the marginally sealed sheets 10 are fed by the pairs of rollers 108, 110 past two downwardly inclined deflectors 112 to a conveyor generally indicated at 114.
  • the conveyor 114 includes two pairs .of opposing feed belts 116, 118 which forwardly feed each successive sheet 16, with one of the longer edges of the latter foremost, into a sanctity cham-, ber defined by a housing 1211.
  • the housing 120 encloses each successive sheet 1% and all of the mechanism which I operates on each sheet from the time the latter enters the housing until the respective sheet leaves the housing.
  • the pairs of feed belts 116, 118 feed the respective sheet past two pairs of rotary trimming blades 124, 126 to a mo- .mentary stop position defined by a right-angle fram member 128.
  • the blades 124, 126 trim away the sealed margins of both of the shorter sides of the sheet 1d while the latter is being fed therepast.
  • each successive sheet 19 is fed, with one of the shorter edges of the latter foremost, past two pairs of rotary trimming blades 13%, 132 by another conveyor generally designated at 134.
  • the conveyor 134 in conventional fashion, includes two pairs of opposing feed belts 136, 138. As can be seen in FIG. 7, the pairs of rotary blades 131i, 132 trim away the sealed margins of both ofthe longer sides of the sheet 16.
  • each suc cessive sheet 10 which is now in the form of an unsealed accordian-folded sheet, is fed to a stop position .directly above the open end of a cartridge 141) and directly below a cartridge-stufiing plate 142.
  • the cartridge 140 islocked to the housing and provides a constriction at its open end, all as will be later described.
  • the cartridgestufiing plate 142 is cyclically reciprocated from an upper retracted position to a lower advanced position and back to the retracted position by a parallel linkage 144driven in synchronium withthe feed of the sheets'ld by means not shown.
  • the cartridge-stuffing plate 142 advances :to push the sheet past the constricted opening of the cartridge and into the latter.
  • a pair of pins 146 project .through two slots .148 provided by one of the larger sides -0fthe cartridge 140.
  • the pins 146 support the stack of sheets 14 which builds up as the successive sheets are stuffed into the cartridge.
  • the pins 146 are supported against their weight and the weight of the stack by means (not showifi which yields at the same rate the stack builds up whereby no skewing or other misalignment of 'the letters of the stack occurs.
  • each cartridge 14% includes an open rectangular frame 1'52 at one end and an open rectangular frame 154 at the other. end.
  • the two frames 152 and 154 and the appurtenant structure at eachend of each cartridge are mirror-image duplicates of each .other, and only one will therefore be particularly described.
  • the frame 152 mounts a respective door 150 for slidable movement between open and closed positions.
  • the frame 152 also mounts a key-lock including a barrel 156.
  • the barrel 156 carries two locking fingers 158 and 161 respectively, both of whichgare integral and move with the barrel. With the door 1511 closed and the fingers 158 and 166 in the position shown in FIG. 11, the distal end of the finger res .projects past a square notch 162a cut out of the adjacent corner of the door 158, thereby locking the latter in .the closed position.
  • each frame 152 and which is closed by the door 150 are slightly larger than the corresponding dimensions of folded rectangular sheets 11) after the latter have been trimmed by the blades 124, 126 and 136, 132.
  • This rectangular opening is constricted, however, by a fillet 162 7 gular opening of the frame 152 exclusive, of course, of the fillets 162.
  • the filled cartridge 14-9 is placed with its frame 152 in engagement and coextensive with a rectangular abutment 164i carried by a housing 166 of the machine 162 (FIG. 13).
  • a door 168 is supported by hinges, one of which is shown at 179 in FIG. 13, for pivotal movement toward and away from the cartridge 146.
  • the door 163 carries a tubular member 172 which supports a key 174 for rotatable and telescoping movement therewithin.
  • a spring 176 resiliently biases the key 174 toward its outward position.
  • the key 174 is aligned with a keyhole in the barrel 156 of the lock so that the key can be pressed inwardly against the bias of the spring 176 and into the lock.
  • the key 1'74 is then rotated approximately ninety degrees and, as previously noted, this retracts the distal end of the finger 160 from the notch 162a of the door 1511, thereby unlocking this door.
  • the door 150 can then be slid to the open position.
  • the distal end of the finger 158 swings into a complementary recess provided by the abutment 164, thereby locking the cartridge 140 to the housing 166 of the machine 102. Since the key 17-1 is irremovably carried by the door 168 of the machine 162, the door 150 of the cartridge can only be unlocked when in juxtaposition with the housing 166. When this is properly done, the cartridge becomes locked to the housing 166 and, during the interval from unlocking of the cartridge from the housing 120 until it is locked to the housing 166, access to the trimmed sheets within the cartridge has been prevented.
  • a gravity or otherwise advanced pair of pins 178 are retracted (to the left and upwardly as viewed in FIG. 13) and then inserted into the slots 148 of the cartridge at a point behind the rearmost sheet 19 of the stack within the cartridge.
  • the pins 178 yieldably bias the stack in the direction toward the end of the cartridge which is locked to the housing 166.
  • the cartridge 140 was previously locked to (and unlocked from) the housing 121), and the respective door 151 was locked (and unlocked) in the closed position in the manner described above whereby the cartridge was locked to the housing 166 and the respective door 151 was locked.
  • the door 1% corresponds in structure and function to the door 163 of FIG. 13; the door 186 ⁇ being hinged to the frame 122 at 182 and carrying a key 184. It is to be noted that the trimmed sheets 10 are stuffed from the housing 120 of the machine 160 into the end of the cartridge defined by the frame 152.
  • the trimmed sheets are fed out of the cartridge in one'by-one succession from the end of the cartridge defined by the frame 154 into the housing 166 of the machine 192, whereby the trimmed sheets enter and leave the cartridge in the same order (i.e., first in is first out and last in is last out).
  • the rectangular abutment 164 surrounds an aperture 186 in the housing 166 through which the folded and trimmed sheets 10 enter this housing, as will now be described.
  • a rock shaft 188 Disposed within the housing 166 is a rock shaft 188 to which is secured a lever (not shown) mounting a cam follower roller 192.
  • the rock shaft 188 swings back and forth cyclically by means of a earn 194 fixed on a rotatably driven shaft 196; the roller 192 following the outer periphery of this cam.
  • Spring means can be utilized to bias the roller 192 against the periphery of the cam in the same manner that a cam follower 198 is biased against the periphery of a cam 200, as will later be described.
  • the rocker shaft 188 also has a hollow bracket 2112 secured thereto.
  • the hollow interior of the bracket 232 is in communication with a pair of right-angularly bent rigid tubes carried by the bracket 202.
  • a funnelshaped suction cup 296 formed of soft rubber is carried at the distal end of each of the tubes 204.
  • the hollow interior of the bracket 202 also communicates with a short rigid tube 208 connected by a flexible tube 210 to a sub-atmospheric pressure source through an electrically operated valve (not shown).
  • This valve is controlled by a switch 212 having a leaf spring actuator 214 which carries a cam follower roller 216.
  • the roller 216 is urged by the leaf spring actuator against the periphery of a cam 218.
  • the cam 218 is fixed on the shaft 196 and operates the switch 212 in synchronism with rocking of the shaft 138.
  • the switch 212 is tripped while riding on the high segment of the cam 218 and is untripped while riding on the low segment thereof.
  • the valve operated thereby connects the flexible tube 211) to the sub-atmospheric pressure source, and when the switch 212 is untripped this valve closes off the sub-atmospheric pressure source and vents the tube 2111 to the atmosphere.
  • the idler feed roller 224 is mounted for free rotation at one end of a bell crank lever 226.
  • the bell crank lever 226 is mounted for rotation about a shaft 228.
  • a tension spring 239 is connected at one end to a fixed post 232 and at its opposite end to the lower end of the bell crank lever 226 whereby the latter is resiliently biased in the clockwise direction as viewed in FIG. 13.
  • the bell crank lever 226 carries a laterally extending lug 234 to which a bolt 236 is fixed.
  • the bolt 236 extends through an aperture in a transversely extending lug 238 carried by a lever 240 and into threaded engagement with a pair of nuts 242.
  • a compression spring 244 is retained about the bolt 236 and between the lugs 234 and 238.
  • the lever 240 is also mounted for rotation about the shaft 238 and carries the cam follower roller 198.
  • the cam 2% is driven by a shaft 246 which is driven in the clockwise direction in synchronism with the shaft 196.
  • clockwise rotation of the cam 200 causes both of the levers 226 and 240 to swing in the counterclockwise direction until the idler feed roller 224 presses the overlying portion of the fold section 26 of the sheet 10 against the driven feed roller 222.
  • the switch 216 becomes untripped whereby the tubes 264 are vented to atmospheric pressure and the suction cup 206 release the sheet 10.
  • the roller 224 presses the sheet 10 against the driven roller 222 the
  • spring 244 yields permitting movement of the lever 240 relative to the lever 226 and the .sheet is fed forwardly to the bite between .a feed deck .248 and three feed 'belts 250.
  • the suction-cups 206 initially pull an end portion of each sheet 10 past the constricted opening provided by the frame 154 .of the cartridge 140, and the remainder of the respective sheet is pulled past the constricted opening by force applied to the sheet at a location past the constricted opening by the suction cups 206 and then by the feed rollers 222, 224 and feed belts 250. In this manner, the portions of the sheet 10 at each of the two transverse fold lines 12 and 14 are successively pulled past the constricted opening whereby the sheet 10 is unfolded. It is noted that the sheet 10 is partially unfolded by the suction cups 206 and then is completely unfolded and simultaneously forwardly fed by the feed rollers 222, 224 and feed belts 250.
  • Each sheet 10 is unfolded and forwardly fed from the cartridge 140 past the constricted opening and directly into the sanctity chamber 166.
  • the rate at which the suction cups 206 swing back and forth is such as to provide a short space between each two successive sheets 10 as they are forwardly fed by the belts 250.
  • each pair of the feed belts 136, 138 can be pivoted back and forth at the respective end portion thereof adjacent the L-shaped frame 128 in the same manner that the feed roller 224 is pivoted back and forth whereby downward feeding (as viewed in FIG. 8) of each folded sheet 10 will not begin until the rightward feeding thereof by the pairs of feed belts 116, 118 is completed.
  • the feed belts 250 feed each successive sheet 10 into the bite between the lower reach of five side-by-side feed belts 252 and the feed deck 248.
  • the feed belts 252 feed the sheet 10 with the message on the front surface of the sheet facing the feed deck 248.
  • This feed deck has a transverse slot 254 therein through which a scanner 256 scans the message for microwave transmission.
  • a series of idler rollers such as the one shown at 258 in FIG. 13 is provided to reduce the friction between the belts 250 and the feed deck 248.
  • the sheet bearing that message can be fed directly into a shredder or other apparatus for obliterating the message.
  • the respective sheet 10 can be re-folded and placed in another cartridge 140. After each cartridge is filled, it can be stored for later access or the respective folded sheets can be inserted from the cartridge into envelopes.
  • This means includes 'two pairs of opposed feed rollers 260 to which each successive sheet 10 is fed by the belts 250 and by which each successive sheet is fed to four pairs of opposed feed rollers 262.
  • the feed rollers 262 are driven at a somewhat greater peripheral speed than that at which the feed rollers 260 are driven.
  • the feed rollers 260 are driven at a peripheral speed substantially equal to that at which the belts 256 are driven, and the feed rollers 260 are driven through an overriding clutch.
  • the feed rollers 262 feed the sheet 10 forwardly to bring the leading edge of the sheet into engagement with a stop 264. With continued feeding of the sheet by the feed rollers 262, the sheet buckles along the fold line 12 and then buckles along the fold line 14 as indicated in FIG. 13. Further feeding of the sheet by the feed rollers 262 brings the three sections of the sheet into overlapping relation to each other. When this occurs,
  • a stuffing plate 266 swings forwardly and downwardly about a pivot to press the sections of the sheet fiat against each other and to stuifthe sheet pas-t the constricted opening of a cartridge 146. To provide sufiicient time for the stuffing plate 266 to operate without requiring an excessive space between the successively fed sheets,
  • Adoor 268 (FIG.-9) which carries a key 270'and is hinged at 272:0orresponds in structure and function to the door 168 described above in connection with FIG. 13.
  • a pair ofpins 274 (FIG.
  • the housing of the machine 100, the housing 166 of the machine 102, and the cartridges provide sanctity enclosures in that access for human reading of a mes-- respective message is scanned, and then the sheet is inserted directly into another cartridge 140 or directly 1 into a message-obliterating means. In this manner, the successive sheets are trimmed, unfolded and scanned while the messages carried thereby remain inaccessible for human reading.

Description

Oct. 13, 1964 w. J. HANSON 3,152,800
METHOD OF HANDLING A COMBINATION LETTER-ENVELOPE Filed Aug. 50, 1961 6 Sheets-Sheet 1 INVENTOR. Wanefi 3. Ransom BY ATTORNEY Oct. 13, 1964 w. J. HANSON 3,152,800
METHOD OF HANDLING A COMBINATION LETTER-ENVELOPE Filed Aug. 50, 1961 s Sheets-Sheet 2 AINVENTOR. Wane Q d. 6 M08010 ATTORNEYS Oct. 13, 1964 w. J. HANSON 3,152,800
METHOD OF HANDLING A COMBINATION LETTER-ENVELOPE Filed Aug. 50, 1961 6 Sheets-Sheet 3 INVENTOR. Wa lie/ J f/arzs'afl LKLQLM OM6 Oct. 13, 1964 w. J. HANSON 3,152,800
METHOD OF HANDLING A COMBINATION LETTER-ENVELOPE l Filed Aug. 30, 1961 6 Sheets-Sheet 4 JNVENTOR. Walter" J: Hd/YSO/L Tom WW.
HTTOE/VE Y W. J. HANSON Oct. 13, 1964 METHOD OF HANDLING A COMBINATION LETTER-ENVELOPE 6 Sheets-Sheet 5 Filed Aug. 50, 1961 INVENTOR. We [fer J. 1%050/2 W. J. HANSON Oct. 13, 1964 METHQD 0F HANDLING A COMBINATION LETTER-ENVELOPE 6 Sheets-Sheet 6 Filed Aug. 50, 1961 INVENTOR. Walter JJVd/Isow BY wmmw i g g).
United States Patent 3,152,806 HANBLHQG A COMBINATHUN Lil".FIiiIii-ENVIEI.OPE Walter It. Hanson, @id Greenwich, Qonrn, assignor to Pitney-Bowes, inc, Stamford, Conn., a corporation of Delaware Filed Aug. 3%}, I961, Ser. No. 135,070 2 Claims. (Cl. 270-4) This invention relates to a combination letter-envelope useful for sending written messages and to a method of operating upon such a letter-envelope.
With a message-sending system proposed for use by the United States Post Oflice, Written messages are electronically scanned at a first location, transmitted hundreds of miles by microwave transmission to a second location and reproduced at said second location for delivery to a recipient. In addition to speeding up the long-distance transmission of messages which are sent and received in written form, a purpose of this system is to prevent each message from being exposed to any person other than the sender and the intended recipient. At the sending end this latter purpose is accomplished by sealing the originally written message in a combination letter-envelope which remains sealed until the letterenvelope is disposed within the confines of an appara tus, which apparatus maintains the secrecy of the message while automatically opening the letter-envelope and exposing the message to an electronic scanner for transmission.
A combination letter-envelope according to the present invention provides for the requisite secrecy, before being disposed within the confines of said apparatus. The method of the present invention provides a unique mode of handling such a letter-envelope to open and unfold the latter and to expose the message written thereon to the scanner while maintaining the requisite secrecy. Alternatively, the combination letter-envelope is useful for sending a written message by ordinary mailing procedures.
Accordingly, an object of the present invention is to provide a new and improved combinationletter-envelope.
Another object of theinvention is the provision of such a letter-envelope which is adapted to be sealed, thereby to prevent exposure of amessage written thereon.
Another object is to provide such a combination letterenvelope with which, before folding, all writing thereon, including the return and destination addresses as Well as the message, can appear on one (the upper.) surface thereof, and with which, when folded and sealed, the return and destination addresses are exposed to view while exposure of the message is prevented.
A further object is to provide such a letter-envelope which is adapted for automatic handling by an apparatus which opens the sealed letter-envelope and exposes the message written thereon to scanning means.'
Another object is the provision of such a -letter-envelope which is simple in design and use, and economical to manufacture.
A further object of the present invention is to provide a new and improved method for handling accordionfolded marginally sealed letter-envelopes.
Another object is to provide such a method by which the letter-envelopes are expeditiously opened and unfolded.
Another object is the provision of such a method which lends itself to automatic handling of the letter-envelopes to expose messages written thereon to scanning means while maintaining the messages secret.
Further objects and advantages will become apparent as the description proceeds.
FIG. 1, and this direction of folding is indicated by the Patented Oct. 13, 1964 Several embodiments of the invention are shown in the accompanying drawings wherein:
FIG. 1 is a perspective view of a combination letterenvelope according to a first embodiment of the invention;
FIG. 2 is a perspective views howing the letter-envelope of 'FIG. 1 after partial folding thereof;
FIG. 3 is a perspective view-showing the combination letter-envelope after it has been folded flat and sealed, the thickness of the sheet being exaggerated for purposes of illustration;
FIG. 4'is a view similar to FIG. 3 but 'afterthe'letterenvelope has been trimmed to cut away the sealed portions thereof;
FIG. 5 is aperspective view of a partially folded combination letter-envelope according to a second embodiment of the invention;
FIG. 6 is .a perspective view of a combination letterenvelope similar to that of FIG. 1 but according-to a third embodiment of the inventionwhereby a cohesive sealing material is utilized in place of the adhesive sealing material depicted in FIGS. 1-3;
FIG. 7 is a more or less schematic view in perspective of an apparatus illustratingthe manner in which the letterenvelopes are trimmed and stuffed into a cartridge according to the method of the present invention; I
FIG. 8 is a top plan view of the apparatus-Of F-IG. '7;
FIG. 9 is a top plan view of an apparatus illustrating the manner in which the accordion-folded letter-envelopesare unfolded, scanned, re-folded and stuffed into a cartridge according to the method of the present invention;
FIG. 10 is a perspective view ;of the apparatus of FIG. 9;
.FIG. llis a side ..elevational view of'the cartridge which may be utilized in practising the method of this invention;
FIG. 12 is an end View of the cartridge of FIG. 11; and
FIG. '13 is a side elevational view, taken partly in sec- 'tion, of the means for unfolding the accordion-folded forrrnis provided with two substantially parallel fold lines l2 and 14, respectively, which divide the sheet into a top section generally indicated at 1.6, a bottom section generally indicated atl8 and an intermediate 'section'general- 1y indicated at 20. V
' The top section 16 has afold line 22 extending across the sheet and substantially parallel to the fold lines 12;and 14 to divide. the top section into a top end flap 24and a top segment 26 foldably connected to each other. In similar fashion, the bottom section 18 has a fold line 28 extending across the sheet and substantially parallel to the fold lines 12, 14 and 22to divide the bottom section into a bottom end flap 30 and a bottom segment 32 foldably connected to each other.
Each of the fold lines 12, 14, 22 and 28 may take the form of a pre-creased line as exemplified by the fold 1ines.l 2 and 114 in FIG. 1. Alternatively, each of the fold *lines 12, '14, 22 and 28 may take the form of a line of spaced slits as exemplified by the fold lines 22 and 28 in FIG. 1. The use of precreased lines has the advantage of indicating to a user not only the location but also the particular direction in which the fold is to be made. For example, the fold along fold line 312 is made by swinging either one or both of the top section 16 and the intermediate section .20 about the fold line 12 in the direction away from the viewer of pro-creasing of the sheet as shown at 12 in FIG. 1. As
aisasss I is also shown in FIG. 1, the fold along fold line 14 is made by swinging either one or both of the bottom section 13 and the intermediate section 26 about the fold line 14- in the direction toward the viewer of FIG. 1, and again, this direction of folding is indicated by the pro-creasing of the sheet as shown at E4 in FIG. 1.
As denoted by stippling in FIGS. 1 and 2 of the drawing, the upper surfaces of the side margins of the bottom segment 32 are coated with one of the conventional premoistenable adhesives 34. The upper surfaces of the side margins and the free end margin of the bottom end fiap 30 are likewise coated with the adhesive 34. Also coated with the adhesive 34 are the lower surfaces of the side margins of the top segment 26, the side margins of the top end flap 24 and the free end margin of the top end flap 24.
In use, the upper surfaces of the intermediate section 29 and the bottom segment 18 are available for writing the message to be sent. For reasons which will later become apparent, the written message should be kept within the bounds defined in part by a U-shaped line 36 (which can be printed on the sheet) and in part by the fold line 12.
At this point it is to be noted that the dimension of each of the top and bottom segments 26 and 32, respectively, in the direction perpendicular to the fold lines 12, 14, 22 and 28, is greater than that of the intermediate section 20 by a respective amount. The respective amount by which this dimension of the top segment 26 is greater than that of the intermediate section 20 need not, but can and ordinarily will, be equal to the respective amount by which this dimension of the bottom segment 32 is greater than that of the intermediate section 29. In addition, the dimension of the top end flap 24, in the direction perpendicular to the fold lines 12, 14, 22 and 28, is greater than the respective amount by which the top segment 24 is greater than the intermediate section 20. In similar fashion, the dimension of the bottom end flap 30, in the direction perpendicular to the fold lines 12, i4, 22 and 28, is greater than the respective amount by which the bottom segment 32 is greater than the intermediate section 29.
After the message has been written on the upper surface of either one or both of intermediate section 2% and bottom segment 32, the blank is folded, as indicated in FIG. 2, about fold lines 12 and 14 in the alternately reversed directions previously described. As also indicated in FIG. 2, top end flap 24 is folded about fold line 22 in the same direction that top segment 26 is folded about fold line 12, and bottom end flap 3 is folded about fold line 23 in the same direction that bottom segment 32 is folded about fold line 14.
Before the blank is folded flat to convert each of the fold lines to a respective fold as shown in FIG. 3, the adhesive 34 is moistened. In folding the blank flat, the top end flap 24 is folded from the position shown in FIG. 2 around the edge now defined by the fold 12 to the position shown in FIG. 3, and the bottom end flap 3th is similarly folded around the edge now defined by the fold 14. This brings each of the respective margins of the blank which are coated with the adhesive 34 into affixed engagement with a respectively coextensive surface of the sheet. In this regard, the now upper surface of the free end margin of the top end flap 24- is afiixed to the lower surface of the bottom segment 32; the now lower surface of the free end margin of the bottom end flap 34B is affixed to the upper surface of the top segment 26; and the overlapping side margins of the top segment 26, the intermediate section 26 and the bottom segment 32 are afiixed one to another. Also, the side margins of the top and bottom end flaps 24 and 3% are affixed to respective side margins of portions of top segment 26, intermediate section 20 and bottom segment 32, but this is ordinarily not necessary to preserve the secrecy of the message.
Because the dimensions of the top and bottom end i flaps, the top and bottom segments and the intermediate section, in the direction perpendicular to the fold lines or folds f2, 14, 22 and 28, are as previously described herein, the fold 22 is spaced outwardly of the fold I4 and the fold 23 is spaced outwardly of the fold 12.
if not already done so, the letter-envelope 10 is addressed and a gummed stamp is placed, both on the upper surface of the top segment 16. It will be apparent that with the embodiment of FIGS. l4, as well as with the embodiments of FIGS. 5 and 6 later to be described, all of the writing (including the return address, the destination address and the message) on a combination letter-envelope according to the invention may appear on the upper surface of the letter-envelope when the latter is unfolded; and when the letter-envelope is folded and sealed, the return and destination addresses remain exposed whereas the message becomes hidden from view. If the letter is to be sent by ordinary mailing procedures, the lower surface of the top segment 26 and the lower surface of the intermediate section 24 of the letter-envelope become available for writing at least part of a message thereon, which message become hidden from view when the letter-envelope is folded and sealed. The recipient of the letter-envelope It) need merely trim or tear away the side margins, the top margin and the bottom margin of the letter-envelope as shown in FIG. 3 to transform the latter into the configuration shown in FIG. 4 whereupon the letter-envelope can be unfolded for reading of the message.
FIG. 5 shows a combination letter-envelope 4t} according to a second embodiment which demonstrates that any practical odd number of intermediate sections can be provided. The letter-envelope 4-0 is identical to that of FIGS. 13 except that three intermediate sections 26A, 22B and 200 are provided. The top and bottom segments 26 and 32, and the top and bottom end flaps 24 and 3d are identical to their counterparts in the embodiment of FIGS. 1-3. In order to aflix the lower surfaces of the side margins of intermediate section ZQA to the upper surfaces of the side margins of intermediate section 20B, conventional premoistenable adhesive can be applied to either one of each two side margin surfaces which are to be aifixed to each other. In the embodiment of FIG. 5, this adhesive 34 is provided at the upper surfaces of the side margins of the intermediate section 2013. The same is true of the lower surfaces of the side margins of intermediate section M38 and the upper surfaces of the side margins of intermediate section ZtiC. In the embodiment of FIG. 5, the adhesive 34 is provided at the upper surfaces of the side margins of intermediate section 29C. As with the folds 12 and 14 of the letter-envelope 1d of FIGS. 1-3, the folds 12, 12A, 14 and 14A of the letterenvelope 4d of FIG. 5 are alternately reversed in direction and are even in number. Also, as with the dimension of the intermediate section 20 of the letter-envelope 10 of FIGS. 1-3, the dimension of each of the intermediate sections 29A, 20B and ZiiC, in the direction perpendicular to the folds 12, 14-, 22 and 28 (and folds 12A and 14A), is smaller than the dimension of each of the top and bottom segments 26 and 32 in the same direction by a respective amount, and this respective amount is smaller than the dimension, in the same direction, of the respective one of the end flaps 2d and 30 foldably connected to the respective one of the top and bottom segments.
FIG. 6 shows a combination letter-envelope according to a third embodiment of the invention. The letterenvelope 42 is or may be identical to the letter-envelope Id of FIGS. 1-3 except for the sealing means carried thereby. According to the embodiment of FIG. 6, one of the conventional pressure-sensitive cohesives is employed. As is well known, such cohesive material requires no moistening and coheres readily to itself but, except where initially applied does not adhere to other materials such as paper.
If such cohesive material were applied, not to just one 6, however, this condition is avoided in that no upper surface portion of the blank having cohesive materialapplied thereto is coextensive with a lower surface .portion having cohesive material applied thereto. Consequently, no two abutting, cohesive-coated surface portions of next adjacent blanks of a stack engage each other.
Whenthe blank of FIG.'6 is f lded to the configuration I shown in FIG. 3, the side margins and the free end margin of .both of the end flaps Ztand 3t) become afiixed to the same respective portions .as are the corresponding margins of the blank of FIG. 1. Each spot .of cohesive material at the side margins .of veach one of the top segment 26, the intermediate section 26 and the bottom segment 32 also becomes aflixed to the same respective por- .tion as the corresponding .part of the blank of FIG. 1. Of course, the number, sizeandspacingofthe spots of cohesive material at the side margins of the top and bottom segments and the .intermediate section can be varied, de-
pending upon the overall size of .the blank, to assure that the secrecy of the message .is maintained.
In place of the adhesive material 341 of FIGS. 1 and and the cohesive material 44 f FIG. 6, the respective side margins and free end margins (or side edges and free ends) of a letter-envelope folded to the condition of FIG. 3, can be aflixed by applying any suitable adhesive-coated tape such as cellophane tape or .masking tape in overlapping relation to the respective side edges and free ends to be affixed.
According to the method of the present invention, a stack of accordion-folded, marginally sealed'letters or sheets, such as the one shown in FIG. 3 or ,any of the other letter-envelope embodiments described herein, have their sealed margins trimmed away and are stuffed into a cartridge by a trimming and stufiing machine generally designated at 104 in FIG. -8. The cartridge containing the trimmed sheets is then associated with amachine generally designated at 102 in FIG. 9, and the .trimmedsheets are unfolded, scanned by a scanning device of .a microwave transmission apparatus, re-folded and stuffed back into another cartridge.
Referring to FIG. 7 along with FIG. 8, .a stack of message-bearing, accordion-folded and marginally sealed sheets is placed in a hopper 104- of the machine 1110. In one-by-one succession the folded and sealed sheets 10 are separated from the rest of the stack and forwardly fed by a separator roller 1% to two pairs of feed rollers 1118 and 110. For details of the operation of the hopper 104, separator roller 1% and feed rollers 1G8, .1119, reference may be had to U.S. Patent No. 2,736,999 granted on March 6, 1956, to F. J. ,Rouan et al. The marginally sealed sheets 10 are fed by the pairs of rollers 108, 110 past two downwardly inclined deflectors 112 to a conveyor generally indicated at 114. The conveyor 114 includes two pairs .of opposing feed belts 116, 118 which forwardly feed each successive sheet 16, with one of the longer edges of the latter foremost, into a sanctity cham-, ber defined by a housing 1211. The housing 120 encloses each successive sheet 1% and all of the mechanism which I operates on each sheet from the time the latter enters the housing until the respective sheet leaves the housing. The housing 121) or at least a releasably secured part of it .is locked in place to the frame 122 of the machine 161) so that access to any-sheet it once thatsheetenters thehousing, is prevented by the housing until, of course, that sheet leaves the housing.
After feeding each sheet 18 into the housing 121), the pairs of feed belts 116, 118 feed the respective sheet past two pairs of rotary trimming blades 124, 126 to a mo- .mentary stop position defined by a right-angle fram member 128. As best shown in FIG. 7, the blades 124, 126 trim away the sealed margins of both of the shorter sides of the sheet 1d while the latter is being fed therepast.
From the momentary stop position at the frame member 128, each successive sheet 19 is fed, with one of the shorter edges of the latter foremost, past two pairs of rotary trimming blades 13%, 132 by another conveyor generally designated at 134. The conveyor 134, in conventional fashion, includes two pairs of opposing feed belts 136, 138. As can be seen in FIG. 7, the pairs of rotary blades 131i, 132 trim away the sealed margins of both ofthe longer sides of the sheet 16.
After being trimmed by the blades 13!), 132, each suc cessive sheet 10, which is now in the form of an unsealed accordian-folded sheet, is fed to a stop position .directly above the open end of a cartridge 141) and directly below a cartridge-stufiing plate 142. The cartridge 140 islocked to the housing and provides a constriction at its open end, all as will be later described. The cartridgestufiing plate 142 is cyclically reciprocated from an upper retracted position to a lower advanced position and back to the retracted position by a parallel linkage 144driven in synchronium withthe feed of the sheets'ld by means not shown. After each trimmed accordion-folded sheet 19 arrives at the stop position above the open end of the cartridge 14%, the cartridge-stuffing plate 142 advances :to push the sheet past the constricted opening of the cartridge and into the latter. A pair of pins 146 project .through two slots .148 provided by one of the larger sides -0fthe cartridge 140. The pins 146 support the stack of sheets 14 which builds up as the successive sheets are stuffed into the cartridge. The pins 146 are supported against their weight and the weight of the stack by means (not showifi which yields at the same rate the stack builds up whereby no skewing or other misalignment of 'the letters of the stack occurs.
When thecartridge 1441 is filled with a stack of trimmed and folded letters, further feeding of the sheets 10 is stopped. The open end of the cartridge is closed by sliding a door 154 thereof (FIG. 7) to closed position, the door 150 is locked in the closed position, and the cartridge is unlocked from the housing 120 and removed therefrom; This is accomplished in the same manner that the cartridge 141) and its door 150 are locked and unlocked when associated with the machine 102, as will nowbe described. v
Referring to FIGS. '11, 12 and 13 along with FIGS. 7 and 10, each cartridge 14% includes an open rectangular frame 1'52 at one end and an open rectangular frame 154 at the other. end. The two frames 152 and 154 and the appurtenant structure at eachend of each cartridge are mirror-image duplicates of each .other, and only one will therefore be particularly described. The frame 152 mounts a respective door 150 for slidable movement between open and closed positions. The frame 152 also mounts a key-lock including a barrel 156. The barrel 156 carries two locking fingers 158 and 161 respectively, both of whichgare integral and move with the barrel. With the door 1511 closed and the fingers 158 and 166 in the position shown in FIG. 11, the distal end of the finger res .projects past a square notch 162a cut out of the adjacent corner of the door 158, thereby locking the latter in .the closed position.
The dimensions of the rectangular opening provided by each frame 152 and which is closed by the door 150, are slightly larger than the corresponding dimensions of folded rectangular sheets 11) after the latter have been trimmed by the blades 124, 126 and 136, 132. This rectangular opening is constricted, however, by a fillet 162 7 gular opening of the frame 152 exclusive, of course, of the fillets 162.
After being removed from the machine 1%, the filled cartridge 14-9 is placed with its frame 152 in engagement and coextensive with a rectangular abutment 164i carried by a housing 166 of the machine 162 (FIG. 13). A door 168 is supported by hinges, one of which is shown at 179 in FIG. 13, for pivotal movement toward and away from the cartridge 146. The door 163 carries a tubular member 172 which supports a key 174 for rotatable and telescoping movement therewithin. A spring 176 resiliently biases the key 174 toward its outward position. When the door 168 is swung into engagement with the cartridge 14% as shown in FIG. 13, the key 174 is aligned with a keyhole in the barrel 156 of the lock so that the key can be pressed inwardly against the bias of the spring 176 and into the lock. The key 1'74 is then rotated approximately ninety degrees and, as previously noted, this retracts the distal end of the finger 160 from the notch 162a of the door 1511, thereby unlocking this door. The door 150 can then be slid to the open position.
When the key 174 is rotated to unlock the door 150, the distal end of the finger 158 swings into a complementary recess provided by the abutment 164, thereby locking the cartridge 140 to the housing 166 of the machine 102. Since the key 17-1 is irremovably carried by the door 168 of the machine 162, the door 150 of the cartridge can only be unlocked when in juxtaposition with the housing 166. When this is properly done, the cartridge becomes locked to the housing 166 and, during the interval from unlocking of the cartridge from the housing 120 until it is locked to the housing 166, access to the trimmed sheets within the cartridge has been prevented.
Before the cartridge 1% is placed in juxtaposition to the housing 166 as shown in FIG. 13, a gravity or otherwise advanced pair of pins 178 are retracted (to the left and upwardly as viewed in FIG. 13) and then inserted into the slots 148 of the cartridge at a point behind the rearmost sheet 19 of the stack within the cartridge. The pins 178 yieldably bias the stack in the direction toward the end of the cartridge which is locked to the housing 166.
As previously noted, the cartridge 140 was previously locked to (and unlocked from) the housing 121), and the respective door 151 was locked (and unlocked) in the closed position in the manner described above whereby the cartridge was locked to the housing 166 and the respective door 151 was locked. Referring back to FIG. 8 in this regard, the door 1% corresponds in structure and function to the door 163 of FIG. 13; the door 186} being hinged to the frame 122 at 182 and carrying a key 184. It is to be noted that the trimmed sheets 10 are stuffed from the housing 120 of the machine 160 into the end of the cartridge defined by the frame 152. The trimmed sheets are fed out of the cartridge in one'by-one succession from the end of the cartridge defined by the frame 154 into the housing 166 of the machine 192, whereby the trimmed sheets enter and leave the cartridge in the same order (i.e., first in is first out and last in is last out).
The rectangular abutment 164 surrounds an aperture 186 in the housing 166 through which the folded and trimmed sheets 10 enter this housing, as will now be described. Disposed within the housing 166 is a rock shaft 188 to which is secured a lever (not shown) mounting a cam follower roller 192. The rock shaft 188 swings back and forth cyclically by means of a earn 194 fixed on a rotatably driven shaft 196; the roller 192 following the outer periphery of this cam. Spring means can be utilized to bias the roller 192 against the periphery of the cam in the same manner that a cam follower 198 is biased against the periphery of a cam 200, as will later be described.
The rocker shaft 188 also has a hollow bracket 2112 secured thereto. The hollow interior of the bracket 232 is in communication with a pair of right-angularly bent rigid tubes carried by the bracket 202. A funnelshaped suction cup 296 formed of soft rubber is carried at the distal end of each of the tubes 204. The hollow interior of the bracket 202 also communicates with a short rigid tube 208 connected by a flexible tube 210 to a sub-atmospheric pressure source through an electrically operated valve (not shown). This valve is controlled by a switch 212 having a leaf spring actuator 214 which carries a cam follower roller 216. The roller 216 is urged by the leaf spring actuator against the periphery of a cam 218. The cam 218 is fixed on the shaft 196 and operates the switch 212 in synchronism with rocking of the shaft 138. The switch 212 is tripped while riding on the high segment of the cam 218 and is untripped while riding on the low segment thereof. When the switch 212 is tripped, the valve operated thereby connects the flexible tube 211) to the sub-atmospheric pressure source, and when the switch 212 is untripped this valve closes off the sub-atmospheric pressure source and vents the tube 2111 to the atmosphere.
With the shaft 196 rotating in the clockwise direction as viewed in FIG. 13, the leading portion of the noncircular segment of the cam 194 rocks the two suction cups 2% in the counterclockwise direction and, shortly before the suction cups reach the foremost sheet 10 of the stack within the cartridge 140, the high segment of the cam 213 trips the switch 212 whereby sub-atmospheric pressure prevails inwardly of the suction cups. When the suction cups reach the foremost sheet 10, they take hold of the fold section 26 of that sheet and then rock in the counterclockwise direction as the cam follower roller 192 rides on the trailing portion of the noncircular segment of the earn 194. In this manner, the fold section 26 is pulled past the constricted opening provided by the frame 154 and onto an inclined plate 220 as shown in FIG. 13. The plate 220 is appropriately slotted for movement of the hollow bracket 202 and tubes 2114 back and forth therepast.
When the parts reach the respective positions shown in FIG. 13, the switch 212 is still in the tripped condidition so that the fold section 26 is being held by the vacuum cups 206 with the distal end of the fold section 26 overlying a driven feed roller 222. At this point, an idler feed roller 224 is moved downwardly against this overlying portion of the fold section 26 and the latter is thereby urged against the driven feed roller 222 as will now be described.
The idler feed roller 224 is mounted for free rotation at one end of a bell crank lever 226. The bell crank lever 226 is mounted for rotation about a shaft 228. A tension spring 239 is connected at one end to a fixed post 232 and at its opposite end to the lower end of the bell crank lever 226 whereby the latter is resiliently biased in the clockwise direction as viewed in FIG. 13. The bell crank lever 226 carries a laterally extending lug 234 to which a bolt 236 is fixed. The bolt 236 extends through an aperture in a transversely extending lug 238 carried by a lever 240 and into threaded engagement with a pair of nuts 242. A compression spring 244 is retained about the bolt 236 and between the lugs 234 and 238.
The lever 240 is also mounted for rotation about the shaft 238 and carries the cam follower roller 198. The cam 2% is driven by a shaft 246 which is driven in the clockwise direction in synchronism with the shaft 196. With the parts in their respective positions as shown in FIG. 13, clockwise rotation of the cam 200 causes both of the levers 226 and 240 to swing in the counterclockwise direction until the idler feed roller 224 presses the overlying portion of the fold section 26 of the sheet 10 against the driven feed roller 222. Just before this occurs, the switch 216 becomes untripped whereby the tubes 264 are vented to atmospheric pressure and the suction cup 206 release the sheet 10. As the roller 224 presses the sheet 10 against the driven roller 222, the
spring 244 yields permitting movement of the lever 240 relative to the lever 226 and the .sheet is fed forwardly to the bite between .a feed deck .248 and three feed 'belts 250.
It will be clear, then, that the suction-cups 206 initially pull an end portion of each sheet 10 past the constricted opening provided by the frame 154 .of the cartridge 140, and the remainder of the respective sheet is pulled past the constricted opening by force applied to the sheet at a location past the constricted opening by the suction cups 206 and then by the feed rollers 222, 224 and feed belts 250. In this manner, the portions of the sheet 10 at each of the two transverse fold lines 12 and 14 are successively pulled past the constricted opening whereby the sheet 10 is unfolded. It is noted that the sheet 10 is partially unfolded by the suction cups 206 and then is completely unfolded and simultaneously forwardly fed by the feed rollers 222, 224 and feed belts 250. Each sheet 10 is unfolded and forwardly fed from the cartridge 140 past the constricted opening and directly into the sanctity chamber 166. The rate at which the suction cups 206 swing back and forth is such as to provide a short space between each two successive sheets 10 as they are forwardly fed by the belts 250.
The upper one of each pair of the feed belts 136, 138 can be pivoted back and forth at the respective end portion thereof adjacent the L-shaped frame 128 in the same manner that the feed roller 224 is pivoted back and forth whereby downward feeding (as viewed in FIG. 8) of each folded sheet 10 will not begin until the rightward feeding thereof by the pairs of feed belts 116, 118 is completed.
Referring to FIGS. 9 and 10, the feed belts 250 feed each successive sheet 10 into the bite between the lower reach of five side-by-side feed belts 252 and the feed deck 248. The feed belts 252 feed the sheet 10 with the message on the front surface of the sheet facing the feed deck 248. This feed deck has a transverse slot 254 therein through which a scanner 256 scans the message for microwave transmission. A series of idler rollers such as the one shown at 258 in FIG. 13 is provided to reduce the friction between the belts 250 and the feed deck 248.
After the message is scanned, the sheet bearing that message can be fed directly into a shredder or other apparatus for obliterating the message. Alternatively, the respective sheet 10 can be re-folded and placed in another cartridge 140. After each cartridge is filled, it can be stored for later access or the respective folded sheets can be inserted from the cartridge into envelopes.
and mailed by ordinary mailing procedures as confirmation copies. To accomplish such re-folding and insertion into a cartridge, means such as that shown in FIGS. 9 and 10 can be utilized. This means includes 'two pairs of opposed feed rollers 260 to which each successive sheet 10 is fed by the belts 250 and by which each successive sheet is fed to four pairs of opposed feed rollers 262. The feed rollers 262 are driven at a somewhat greater peripheral speed than that at which the feed rollers 260 are driven. The feed rollers 260 are driven at a peripheral speed substantially equal to that at which the belts 256 are driven, and the feed rollers 260 are driven through an overriding clutch. Consequently, the feed rollers 262 take away each sheet 10 from the feed rollers 260 at a greater speed than that at which the feed rollers 260 feed the sheet to the feed rollers 262. This increase in speed of feeding provides additional time for the re-folding means to operate, as will now be described.
The feed rollers 262 feed the sheet 10 forwardly to bring the leading edge of the sheet into engagement with a stop 264. With continued feeding of the sheet by the feed rollers 262, the sheet buckles along the fold line 12 and then buckles along the fold line 14 as indicated in FIG. 13. Further feeding of the sheet by the feed rollers 262 brings the three sections of the sheet into overlapping relation to each other. When this occurs,
a stuffing plate 266 swings forwardly and downwardly about a pivot to press the sections of the sheet fiat against each other and to stuifthe sheet pas-t the constricted opening of a cartridge 146. To provide sufiicient time for the stuffing plate 266 to operate without requiring an excessive space between the successively fed sheets,
the feed rollers 262 are driven faster than the feed rollers 266 and the latter are driven through an overriding clutch, all as previously described. Adoor 268 (FIG.-9) which carries a key 270'and is hinged at 272:0orresponds in structure and function to the door 168 described above in connection with FIG. 13. A pair ofpins 274 (FIG.
10) operate in the same manner as the pins 146 in FIG. 7.
The housing of the machine 100, the housing 166 of the machine 102, and the cartridges provide sanctity enclosures in that access for human reading of a mes-- respective message is scanned, and then the sheet is inserted directly into another cartridge 140 or directly 1 into a message-obliterating means. In this manner, the successive sheets are trimmed, unfolded and scanned while the messages carried thereby remain inaccessible for human reading.
Among the advantages of utilizing the two separate machines 100 and 102, as opposed to combining the functions of these two machines in a single machine, is the one that the operating rate (sheets per unit time interval) and the down time for adjustment, repair, etc.) of neither machine is limited to that of the other.
Since many changes can be made in the embodiments of the invention particularly described and shown herein without departing from the scope of the invention, it is intended that these embodiments be considered as exemplary and that the invention not be limited except as I warranted by the following claims.
What is claimed is:
1. A method of operating upon a message-bearing, accordian-folded, marginally sealed sheet for exposing the message on the sheet to scanning means while maintaining the sanctity of the message; said method comprising the steps of inserting said sheet into a first sanctity chamber;
sheet unfolds into the second sanctity chamber; and while 7 within said second sanctity chamber, exposing the message on the unfolded sheet to the scanning means.
2. 'A method of operating upon message bearing, accordian-folded, marginally sealed sheets for exposing the message on each sheet to scanning means while maintaining the sanctity of each message;.said method comprising the steps of inserting said sheets into a first sanctity chamber in one-by-one succession; trimming away the sealed margins of each successive sheet while the latter is within said first sanctity chamber; stuffing each successive trimmed sheet from said first sanctity chamber directly into a sanctity cartridge having an opening at one end smaller than the folded sheets; initially pulling an end portion of each successive trimmed sheet past 11 and through said opening directly into a second sanctity chamber, and then pulling the remainder of that trimmed sheet past and through the opening directly into said second sanctity chamber by force applied to that trimmed sheet at a location within said second sanctity chamber but outside said cartridge whereby that trimmed sheet unfolds into the second sanctity chamber; and exposing the message on each successive unfolded sheet to the scanning means while each unfolded sheet is Within said second sanctity chamber.
References Cited in the file of this patent UNITED STATES PATENTS 771,852 Wolf et a1 Oct. 11, 1904 12 Byrnes -1--- Aug. 2, Shukis July 30, Hard-ie May 5, Vogel Aug. 30, Mathes June 11, Greanias et al. Nov. 8, Quade Aug. 8,
FOREIGN PATENTS Great Britain Jan. 20,

Claims (1)

1. A METHOD OF OPERATING UPON A MESSAGE-BEARING, ACCORDIAN-FOLDED, MARGINALLY SEALED SHEET FOR EXPOSING THE MESSAGE ON THE SHEET TO SCANNING MEANS WHILE MAINTAINING THE SANCTITY OF THE MESSAGE; SAID METHOD COMPRISING THE STEPS OF INSERTING SAID SHEET INTO A FIRST SANCTITY CHAMBER; TRIMMING AWAY THE SEALED MARGINS OF SAID SHEET WHILE THE LATTER IS WITHIN SAID FIRST SANCTITY CHAMBER; STUFFING THE TRIMMED SHEET FROM SAID FIRST SANCTITY CHAMBER DIRECTLY INTO A SANCTITY CARTRIDGE HAVING AN OPENING AT ONE END SMALLER THAN THE FOLDED SHEET; INITIALLY PULLING AN END PORTION OF THE SHEET PAST AND THROUGH SAID OPENING DIRECTLY INTO A SECOND SANCTITY CHAMBER BY FORCE APPLIED TO THE SHEET AT A LOCATION WITHIN SAID SECOND SANCTITY CHAMBER BUT OUTSIDE SAID CARTRIDGE WHEREBY THE SHEET UNFOLDS INTO THE SECOND SANCTITY CHAMBER; AND WHILE WITHIN SAID SECOND SANCTITY CHAMBER, EXPOSING THE MESSAGE ON THE UNFOLDED SHEET TO THE SCANNING MEANS.
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Cited By (24)

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Publication number Priority date Publication date Assignee Title
FR2418717A1 (en) * 1978-03-03 1979-09-28 Leysens Et G Meier Sa V Letter form sealing machine - has transports working with glue heater and connected by device for turning form
FR2431964A1 (en) * 1978-05-19 1980-02-22 Moore Business Forms Ltd IMPROVEMENTS ON TAPE ENVELOPE SETS
EP0025294A1 (en) * 1979-09-06 1981-03-18 Mail-Ex Corporation Improved envelope processing machine having visual processing verification means
US4379384A (en) * 1979-09-12 1983-04-12 Takatori Machinery Works Ltd. Method and apparatus for automatically packaging stockings
FR2514325A2 (en) * 1981-10-09 1983-04-15 Formeurop Lavauzelle Blank for postal wrapper - includes fold lines extending along transverse and longitudinal axes to define four areas, one area having glued flap
US4530688A (en) * 1983-06-13 1985-07-23 Gutowski Richard W File folder unfolding machine
US4896823A (en) * 1988-08-09 1990-01-30 Moore Business Forms, Inc. Mailer with return envelope
EP0421565A2 (en) * 1989-10-06 1991-04-10 Moore Business Forms, Inc. Pressure seal adhesive system
AU608879B2 (en) * 1987-08-05 1991-04-18 Moore North America, Inc. Eccentric z-fold mailer with nesting capabilities
EP0499780A1 (en) * 1991-02-19 1992-08-26 Moore Business Forms, Inc. Method and apparatus for perimeter pressure sealing
EP0508656A1 (en) * 1991-04-12 1992-10-14 Moore Business Forms, Inc. Perimeter pressure seal module
EP0519565A1 (en) * 1991-06-17 1992-12-23 Industria Grafica Meschi S.r.l. Mail Parcel sealing method and apparatus
US5180153A (en) * 1991-03-07 1993-01-19 Harold W. Gegenheimer Method and apparatus for maintaining confidential printed-sheet output
EP0579441A1 (en) * 1992-07-15 1994-01-19 Moore Business Forms, Inc. Single pass pressure sealer
US5402934A (en) * 1993-09-08 1995-04-04 Moore Business Forms, Inc. Z-fold mailer with window and return envelope
US5419590A (en) * 1992-07-30 1995-05-30 Moore Business Forms, Inc. Pressure seal delivery note
US5425500A (en) * 1993-10-19 1995-06-20 Moore Business Forms, Inc. Eccentric double parallel folded mailer
US5553774A (en) * 1995-02-27 1996-09-10 Moore Business Forms, Inc. Pressure seal C-folded mailer
WO1998004420A1 (en) * 1996-07-31 1998-02-05 Moore Business Forms, Inc. Pressure seal spot pattern for c-fold mailer
US5938880A (en) * 1989-10-06 1999-08-17 Moore Business Forms, Inc. Apparatus and process for perimeter pressure sealing
US6003760A (en) * 1998-06-19 1999-12-21 Laser Compositions, Inc. Two-way Z-fold business form mailer
US6152361A (en) * 1999-03-01 2000-11-28 Goodwin Graphics, Inc. Z-fold business mailer
US20070157574A1 (en) * 2006-01-11 2007-07-12 Ward/Kraft Method of sealing business communication documents using segmented cohesive patterns having separable inserts
ES2335734A1 (en) * 2009-07-31 2010-03-31 Mario Antonio Puig Ruiz Multiple sheet correspondence form and a machine for the processing thereof

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US2128275A (en) * 1936-03-18 1938-08-30 Vogel Max Combined letter sheet and envelope
US2401877A (en) * 1942-10-17 1946-06-11 Rca Corp Enciphering and deciphering system
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US771852A (en) * 1903-10-28 1904-10-11 Letter Opening Company Machine for opening and removing the contents of envelops.
US965868A (en) * 1910-03-12 1910-08-02 James A Byrnes Machine for opening sealed envelops.
US1033834A (en) * 1912-03-14 1912-07-30 Joseph P Shukis Magazine plate-holder for cameras.
GB299309A (en) * 1927-10-22 1930-01-20 Maximilian Voglmayer Improvements in or relating to means for opening letter cards
US1803704A (en) * 1930-01-20 1931-05-05 Francis R Hardie Communicating form
US2128275A (en) * 1936-03-18 1938-08-30 Vogel Max Combined letter sheet and envelope
US2401877A (en) * 1942-10-17 1946-06-11 Rca Corp Enciphering and deciphering system
US2995727A (en) * 1957-10-29 1961-08-08 Ibm Means for comparing wave shapes
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Cited By (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2418717A1 (en) * 1978-03-03 1979-09-28 Leysens Et G Meier Sa V Letter form sealing machine - has transports working with glue heater and connected by device for turning form
FR2431964A1 (en) * 1978-05-19 1980-02-22 Moore Business Forms Ltd IMPROVEMENTS ON TAPE ENVELOPE SETS
EP0025294A1 (en) * 1979-09-06 1981-03-18 Mail-Ex Corporation Improved envelope processing machine having visual processing verification means
US4379384A (en) * 1979-09-12 1983-04-12 Takatori Machinery Works Ltd. Method and apparatus for automatically packaging stockings
FR2514325A2 (en) * 1981-10-09 1983-04-15 Formeurop Lavauzelle Blank for postal wrapper - includes fold lines extending along transverse and longitudinal axes to define four areas, one area having glued flap
US4530688A (en) * 1983-06-13 1985-07-23 Gutowski Richard W File folder unfolding machine
AU608879B2 (en) * 1987-08-05 1991-04-18 Moore North America, Inc. Eccentric z-fold mailer with nesting capabilities
US4896823A (en) * 1988-08-09 1990-01-30 Moore Business Forms, Inc. Mailer with return envelope
EP0421565A2 (en) * 1989-10-06 1991-04-10 Moore Business Forms, Inc. Pressure seal adhesive system
EP0421565A3 (en) * 1989-10-06 1992-04-29 Moore Business Forms, Inc. Pressure seal adhesive system
US5944946A (en) * 1989-10-06 1999-08-31 Moore Business Forms, Inc. Apparatus and process for perimeter pressure sealing
US5938880A (en) * 1989-10-06 1999-08-17 Moore Business Forms, Inc. Apparatus and process for perimeter pressure sealing
US5863373A (en) * 1989-10-06 1999-01-26 Moore Business Forms, Inc. Pressure sealing method for business forms
EP0499780A1 (en) * 1991-02-19 1992-08-26 Moore Business Forms, Inc. Method and apparatus for perimeter pressure sealing
US5180153A (en) * 1991-03-07 1993-01-19 Harold W. Gegenheimer Method and apparatus for maintaining confidential printed-sheet output
EP0508656A1 (en) * 1991-04-12 1992-10-14 Moore Business Forms, Inc. Perimeter pressure seal module
US5630899A (en) * 1991-06-17 1997-05-20 Industria Grafica Meschi Srl Mail parcel sealing method and apparatus
EP0519565A1 (en) * 1991-06-17 1992-12-23 Industria Grafica Meschi S.r.l. Mail Parcel sealing method and apparatus
EP0579441A1 (en) * 1992-07-15 1994-01-19 Moore Business Forms, Inc. Single pass pressure sealer
AU662638B2 (en) * 1992-07-15 1995-09-07 Moore North America, Inc. Single pass pressure sealer for planar or nested media
US5378303A (en) * 1992-07-15 1995-01-03 Moore Business Forms, Inc. Single pass pressure sealer for planar or nested media
US5419590A (en) * 1992-07-30 1995-05-30 Moore Business Forms, Inc. Pressure seal delivery note
US5402934A (en) * 1993-09-08 1995-04-04 Moore Business Forms, Inc. Z-fold mailer with window and return envelope
US5425500A (en) * 1993-10-19 1995-06-20 Moore Business Forms, Inc. Eccentric double parallel folded mailer
US5553774A (en) * 1995-02-27 1996-09-10 Moore Business Forms, Inc. Pressure seal C-folded mailer
WO1998004420A1 (en) * 1996-07-31 1998-02-05 Moore Business Forms, Inc. Pressure seal spot pattern for c-fold mailer
US6003760A (en) * 1998-06-19 1999-12-21 Laser Compositions, Inc. Two-way Z-fold business form mailer
US6152361A (en) * 1999-03-01 2000-11-28 Goodwin Graphics, Inc. Z-fold business mailer
US20070157574A1 (en) * 2006-01-11 2007-07-12 Ward/Kraft Method of sealing business communication documents using segmented cohesive patterns having separable inserts
ES2335734A1 (en) * 2009-07-31 2010-03-31 Mario Antonio Puig Ruiz Multiple sheet correspondence form and a machine for the processing thereof

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