US3853589A - Metal deposition process - Google Patents

Metal deposition process Download PDF

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US3853589A
US3853589A US00222991A US22299172A US3853589A US 3853589 A US3853589 A US 3853589A US 00222991 A US00222991 A US 00222991A US 22299172 A US22299172 A US 22299172A US 3853589 A US3853589 A US 3853589A
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active component
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process according
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parts
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T Andrews
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Imperial Chemical Industries Ltd
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Imperial Chemical Industries Ltd
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Priority to US05/510,994 priority patent/US4066804A/en
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Priority to US05/592,033 priority patent/USRE29039E/en
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03CPHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
    • G03C5/00Photographic processes or agents therefor; Regeneration of such processing agents
    • G03C5/58Processes for obtaining metallic images by vapour deposition or physical development
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1603Process or apparatus coating on selected surface areas
    • C23C18/1607Process or apparatus coating on selected surface areas by direct patterning
    • C23C18/1608Process or apparatus coating on selected surface areas by direct patterning from pretreatment step, i.e. selective pre-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1603Process or apparatus coating on selected surface areas
    • C23C18/1607Process or apparatus coating on selected surface areas by direct patterning
    • C23C18/1612Process or apparatus coating on selected surface areas by direct patterning through irradiation means
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/165Multilayered product
    • C23C18/1651Two or more layers only obtained by electroless plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/165Multilayered product
    • C23C18/1653Two or more layers with at least one layer obtained by electroless plating and one layer obtained by electroplating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1655Process features
    • C23C18/1657Electroless forming, i.e. substrate removed or destroyed at the end of the process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28Sensitising or activating
    • C23C18/30Activating or accelerating or sensitising with palladium or other noble metal
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0373Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/18Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material
    • H05K3/181Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material by electroless plating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/381Improvement of the adhesion between the insulating substrate and the metal by special treatment of the substrate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/901Printed circuit

Definitions

  • This invention relates to a metal deposition process, and in particular to a process for the deposition of metals onto organic materials.
  • electroless plating solution is used in its normal meaning in electro-plating technology, that is, a solution containing a metal salt and a reducing agent capable of depositing metal without the external application of an electrical potential. This deposition occurs in a way which has not yet been satisfactorily explained, merely requiring some form of activation of the receiving surface, e.g. by abrasion or by an initial deposit of a trace of metal.
  • the present invention resides in the discovery that the above defined organic compounds are capable of causing metal to be deposited from the electroless plating solution. Once a trace of metal has been deposited on the organic material, the metal so deposited is capable of catalysing further deposition of the same or a different metal from the appropriate solution, and a layer of metal can be built up.
  • the substrate containing or consisting of organic compounds selected from neutral free radicals, radical cations or a defined neutral compound is contacted first with sensitiser comprising a solution of a compound of a metal of the platinum group (Ru, Rh, Pd, Os. Ir, Pt) silver or gold and subsequently with the electroless plating solution.
  • sensitiser comprising a solution of a compound of a metal of the platinum group (Ru, Rh, Pd, Os. Ir, Pt) silver or gold and subsequently with the electroless plating solution.
  • radical cations which may be used are those which contain two unsaturated heterocyclic or azulene ring systems (both of which may be substituted) linked directly or by a chain of conjugated unsaturation.
  • examples of such radical cations are tetrathiotetracene, tetraselenotetracene, bis(indolizinum- )ethylene, bis( benzthiazolinylidene )azine, bis( quinolyl)azine, and bis(azulenyl)ethylene and substituted derivatives thereof, especially with lower alkyl( 1- l0 carbon atom) and aryl, e.g. phenyl substituents.
  • a dication (the normally stable oxidation state in aqueous media) supplied with a single electron forms a radical cation, which with a further electron is converted to the neutral compound.
  • Z and Z are active in the required manner according to our invention, with electroless plating solutions, where Z is the stable form in aqueous media.
  • Especially preferred active compounds for use in our invention are neutral compounds and radical cations derived from dications of the general formula (1).
  • pairs of groups R may be linked to form a single divalent unsaturated organic group, particularly the pairs R R, R R R and R.
  • the divalent organic group may form a a fused aromatic ring as in biquinolyl compounds.
  • R and R"' are both joined by ethylenic groupings, a diazapyrene nucleus is formed.
  • the active component be formed into or incorporated in the substrate in a variety of ways.
  • a solution of the active component may be used to impregnate a porous support such as paper, cloth, wood or plastics foam.
  • a solvent appropriate to the active component is used, e.g. organic solvents for neutral radicals and neutral compounds, aqueous or organic solvents for cationic compounds.
  • organic solvents for neutral radicals and neutral compounds e.g. organic solvents for neutral radicals and neutral compounds
  • aqueous or organic solvents for cationic compounds e.g. organic solvents for neutral radicals and neutral compounds, aqueous or organic solvents for cationic compounds.
  • polysucrose e.g.
  • Polyvinylpyrrolidone is also useful, and good results have been obtained with mixtures of film forming polymers, especially with mixtures of poly(vinyl alcohol) with poly(vinylpyrrolidone), using 40-80% of the latter.
  • the proportions of salt and film-forming polymer used are not particularly critical, being dictated mainly by practical considerations and sensitivity required.
  • a solution for film casting consists of water absence of radiation to which the materials are sensitive.
  • water soluble polymers are preferred, certain water insoluble polymers may be used if dissolved in a suitable solvent.
  • An example is a copolymer of 1,6-.
  • diaminotrimethyl hexanes and terephthalic acid which may be cast into films using a polar solvent such as dimethyl formamide and the appropriate salt.
  • B base, such as pyridine, quinoline, or a monoquaternised bipyridyl (M).
  • Silver and copper containing solutions in which the reducing agent is an aldehyde such as formaldehyde may be used.
  • Silver-containing solutions in which the reducing agent is an aminophenol or one or more of the other common organic reducing agents used in photographic developers are also of general application.
  • a suitable iron, cobalt or nickel depositing system comprises a hypophosphite solution. The preparation of specific solutions will be described in the Examples.
  • palladium and to a lesser extent other metals such as platinum, silver and gold catalyse the decomposition of electroless plating solutions.
  • the phenomenon may be utilised in the present invention by sensitising the active substrate by contacting it with a compound of the metal required conveniently in solution, and subsequently contacting this sensitised substrate with the electroless plating solution thereby enabling the processing time and/or temperature to be reduced.
  • a simple palladium salt may be used: palladium chloride is quite suitable, at a concentration in the range 0.001 to 10 parts per 1,000 in water. Platinum, osmium, irridium, ruthenium, rhodium, silver or gold salts may be used similarly.
  • the preferred concentration of the platinum or palladium solution is about 0.] part per 1,000 parts of water, based on the weight of halide.
  • a useful palladium chloride activator solution may be made by diluting the preparation, available commercially as Enplate Activator No. 440, 1:15 with water. Typically the active substrate is immersed in the sensitiser solution for 0.5 to 5 minutes at l5-30C, washed and then transferred to the electroless plating solution proper.
  • the active, optionally, sensitised, substrate is contacted with the electroless plating solution until the required amount of metal has been deposited.
  • This can usually be gauged visually: the colour of the organic compound is discharged and is replaced by finely divided metal to give a darker image.
  • the metallised image darkens as the metal first formed catalyses the reduction of the solution. In this way the optical density of the image may be intensified.
  • the active components are contained in a supporting film based on a water soluble or swellable polymer such as polyvinyl alcohol
  • some precautions may be needed to prevent damage to or loss of the substrate during processing.
  • the process of contacting the substrate with the plating solution is carried out in cold (e.g. room temperature) solutions then the water soluble polymer should be selected such that its solubility in cold aqueous media is much less than a hot aqueous media.
  • Suitable grade of polyvinyl alcohol is a medium to high molecular weight 99-100 percent hydrolysed polyvinyl alcohol e.g. Du Pont Elvanol grades 7130, 72-60 or 73-125, or Nippon Gohsei Gohsenol all N grades.
  • the metal image forming process can be carried out in the presence of a high concentration of ions, by addition of inactive salts.
  • l to 30 percent by weight of alkali metal or ammonium salts may be used: ammonium, sodium or potassium sulphates are preferred in concentrations from I to 5 percent by weight of the plating solutions.
  • a further alternative or addiitonal precaution is to pretreat a polyvinyl alcohol film with an aqueous borax solution or glyoxal solution to introduce cross-linking between polymer chains; a source of borate ions e.g. borax may be included in the plating solution where, in some cases, it increases the plating rate so that lower plating temperatures can be used.
  • a source of borate ions e.g. borax may be included in the plating solution where, in some cases, it increases the plating rate so that lower plating temperatures can be used.
  • a surface active agent in the plating solution a surface active agent. This reduces the tendency to deposit metal prematurely.
  • Long chain amines may be used.
  • up to 5 percent, preferably about 2 percent by weight polyvinyl pyrrolidone may be used.
  • the conducting metal deposit may then be further metallised by conventional electroplating with the same or different metal.
  • Plastics foams may also be made conducting by a similar technique.
  • An important application of the present invention is in rendering permanent or intensifying images (latent or visible) in those silver-free photographic systems where the image is in the form of organic neutral free radicals, radical cations or defined neutral compounds.
  • An example of such a system is described in our copending patent application being based on nitrogenous salts which on exposure to radiation form radical cations.
  • Preferred salts are those based on compounds containing two quaternised nitrogen atoms with a chain of conjugated sites of unsaturation between the nitrogen atoms. All of the photosensitive compounds described earlier are capable of application in this aspect of the invention.
  • the photosensitive compound in a water soluble of swellable film forming polymer matrix on exposure to radiation, especially ultraviolet or short wavelengths visible radiation, is converted into mainly radical cations.
  • the polymeric matrix is capable of stabilising the radical cations formed, but eventually the combined effect of oxygen and moisture bleaches the image unless this is kept under dessication. If the radical cation image is treated according to our process, it is rendered as permanent as in conventional photographic systems, while retaining most of the advantages of high resolution possessed by the light sensitive material we have already described. 1,500 line pairs mm" can be resolved. Care must be taken however not to proceed with the metallising process too far if the sole aim is high resolution as the growing area of metal deposit will reduce resolution. Thus in some cases it may be necessary to balance resolution with optical density.
  • the film forming polymer may include in addition to the active component, the additives described in our copending application for l speed improvement (i.e. compounds containing active hydrgen as in alcohols and amines, including alcohols, phenols, carboxylic acids, and sugars, e.g. glucose, oxalic acid, pchlorobenzoic acids, glycerol, phenol, ethylene diaminetetracetic acid (disodium salt), picric acid, glycine, B-alarine, mellitic acid, triethanolamine, thiazine, and nictoinamide adenosine dinucleotide phosphate), (2) sensitisers (i.e.
  • miscellaneous additives i.e. compounds which may be incorporated in the film to modify the radiation sensitivity or physical properties of the finished material.
  • miscellaneous additives i.e. compounds which may be incorporated in the film to modify the radiation sensitivity or physical properties of the finished material.
  • ammonium chloride improves the sensitivity to light and also film pliability
  • other water soluble plasticisers such as urea, glycerol and other polyols, may also be used to improve this property.
  • Sensitivity to X-rays may be increased by the introduction of a compound of metal of high atomic weight such s barium chloride).
  • Self supporting films may be prepared from water soluble polymers, conveniently about 0.2 to 2 mm thick.
  • the film is prepared as a coating on a flexible base, such as polyethylene terephthalate film, when the coating thickness can be reduced to 0.001 to 0.1 mm.
  • Data may be recorded on the fillm by means of ultraviolet or visible radiation of the appropriate wavelength, by electron beam or by infra-red radiation which causes the film to heat locally to a temperature at which the radical cataion is formed.
  • the exposed film should then be processed according to our invention as soon as possible. If it is proposed to store the exposed film for a long time before processing it is desirable to do so under dry and/or oxygen free conditions.
  • One particularly suitable application is the production of magnetic information carriers by using the process of the present invention to deposit a magnetic coating on a support to which the active component has been applied.
  • the support may be a non-magnetic metal, for example an aluminium disc (to make magnetic discs for computer data processing) or may be non-metallic, for example for the production of audio, video, instrumentation and computer recording tapes, preferably incorporating a polyethylene terephthalate film support.
  • the non-metallic support may be made of a material chosen from paper; cellulose acetate; cellulose nitrate; ethyl cellulose; regenerated cellulose; methyl cellulose; polyamide; polymethyl methacrylate; polytrifluorochloroethylene; polytetrafluoroethylene; polymers or copolymers of a-olefines, such as ethylene, propylene and 4methyl pentene-l; polymers: and copolymers of vinyl chloride; polyvinylidene chloride; polycarbonates; polyimides; polysulphones; and linear polyesters such as polyethylene terephthalate and polyethylene- :2-diphenoxyethane-4:4-dicarboxylate.
  • the present invention is particularly useful in the production of magnetic recording tapes.
  • the non-metallic support should normally exhibit a high longitudinal tensile strength consistent with a satisfactory transverse strength and resistance to fibrillation.
  • the support should also be dimensionally stable.
  • Such properties are provided by biaxially oriented and heat set polyethylene terephthalate film.
  • the so-called tensilised grades of polyethylene terephthalate film which have generally higher longitudinal tensile strengths than normal grades are particularly useful.
  • the support When the support consists of a polymeric film it is generally biaxially oriented to provide the desired properties. Methods of production of such films are well known in the art.
  • the supports e.g., polyethylene terephthalate, suitable for the production of the information carriers according to this invention are hydrophobic.
  • it is generally desirable to pretreat the surchemical treatment or an anchor coat may be applied to it.
  • a physical or chemical treatment may be used in conjunction with the application of an anchor coat.
  • Convenient physical or chemical treatments include treating the surface with etching or solvent agents such as chromic acid in sulphuric acid, hot nitric acid, potassium permanganate and ochlorophenol; exposing the surface to ozone; exposing the surface to flame treatment; and exposing the surface to ionising radiation such as that commonly known as corona discharge treatment.
  • Useful anchor coats include those suitable for improving the bonding properties to photographic emulsions, for example copolymers of conjugated diolefines, particularly butadiene, with one or more comonomers selected from acrylonitrile, styrene, methyl methacrylate, methacrylic acid and itaconic acid, such as a butadiene/styrene/itaconic acid terpolymer, preferably in the proportion 25 to 40/53 to 745/05 to 7 mole percent respectively.
  • anchor coat formulations include copolymers or terpolymers of vinylidene chloride containing at least 35 mole percent of vinylidene chloride.
  • Suitable comonomers are vinyl acetate, vinyl propionate; vinyl chloroacetate; vinyl chloride; vinyl bromide, methyl, isobutyl or chloroethyl methacrylate; methyl chloroacrylate; itaconic acid and the methyl, ethyl and butyl esters of itaconic acid; acrylonitrile; methacrylonitrile; styrene; and acrylic esters such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, methyl acrylate, ethyl acrylate, propyl acrylate and butyl acrylate, and acrylic and methacrylic acids.
  • Terpolymers of vinylidene chloride comprising 75 to 95 mole percent of vinylidene chloride, 4 to mole percent of an acrylic
  • a layer of gelatin may also be used in conjunction with or instead of layers of the above anchor coating materials.
  • the anchor coat may be applied to the surface of the completed base, that is for example in the case of polyethylene terephthalate film after it has been biaxially oriented and heat set.
  • the anchor coat may be applied between the stretching operations; such a technique is useful in the production of a polyethylene terephthalate film base.
  • Preferred magnetic coatings are nickel/phosphorus or nickel/cobalt/phosphorus.
  • Such an electroless plating solution may be employed within a temperature range of 20 to 95C, preferably 15 to 50C. Using such a bath at C a plating of about 20 Inc.) and that having the following composition by weight:
  • a solution capable of depositing cobalt and phosphorus may include cobalt sulphate, sodium hypophosphite, ammonium sulphate and sodium citrate.
  • Providing the deposition of ferromagnetic material is not too excessive the high resolution is reproducible in the magnetic information carriers. Accordingly it is possible to increase the storage capabilities of a carrier produced according to the invention by disposing the recording tracks closer together than is possible with carriers produced by conventional photographic techniques. This is of particular advantage in high density recording, for instance in computer input or output recording tape.
  • the ferromagnetic material in sharply defined and closely packed discrete patterns over the surface of the support. Accordingly discrete ferromagnetic recording filaments or tracks may be deposited parallel to the read/write axis of a recording tape along which the reading or recording transducers traverse. It is also possible to arrange the recording filaments or tracks transversely across the recording tape and to traverse the recording or reading transducers appropriately across the tapes. Other forms of recording zones include ferromagnetic spots, conveniently in the shape of ellipses, deposited on the surface 5 of the support. Alternatively information may be recorded in one or more variable area or variable density tracks. It will be understood that whereas the invention is described mainly with reference to recording tapes which are our preferred form of information carrier, other forms such as recording discs and cards also fall within the ambit of this specification.
  • Recording filaments or tracks on magnetic recording tapes produced according to this invention have higher information storage capabilities when used in saturation digital recording than tapes produced by conventional processes. It has been found that adjacent tracks of conventional magnetic tapes tend to degrade each other. This effect arises through the magnetic fields of one track interfering with and demagnetising part of the bit-domain of an adjacent track, thereby reducing its sharpness and the strength of its read-out signal. This interference can be reduced by making the track as narrow as possible, that is filamentary, so as to approach the width of a single unidirectional domain as long as the readout voltage is not reduced to an unacceptable level. This reduction in width is made possible by the high resolution obtainable with this invention.
  • Prior art magnetic recording tapes are often made by applying ferric oxide particles in a resinous binder to the surface of a support.
  • the particles are aligned by subjecting them to the influence of a magnetic field while the binder cures or the solvent used to apply it evaporates off.
  • the production of tapes or other forms of information carrier according to this invention is effected by exposing the coated support with suitable sensitizing radiation.
  • a discrete pattern of ferromagnetic material e.g., in the form of filaments or tracks
  • the coating is exposed by directing the sensitizing radiation through a negative image of the desired pattern.
  • the exposed areas of the coating become sensitized and susceptible to electroless plating by the techniques hereinbefore described thereby depositing the desired ferromagnetic material pattern.
  • magnetic information carriers particularly magnetic recording tapes
  • magnetic coatings such as those based on ferric oxide having a thickness up to about microns, generally greater than 4 microns but thicknesses as low as 3 microns have been employed for less critical audio uses.
  • the ferromagnetic layers applied according to this invention can be applied in smaller thicknesses of 0.1 micron with satisfactory read/write performance.
  • a plating thickness of the order of 2 microns is adequate, a thickness of about 1 micron being useful for most applications although a thickness in the region of 0.1 micron is useful for certain applications.
  • the support may have a thickness up to about 50 microns.
  • the thickness chosen in practice will generally be the thinnest possible consistent with the desired strength for the particu- Audio recording tape produced according to this invention may use balanced polyethylene terephthalate film having a thickness in the range 25 to 40 microns, conveniently around 36 microns for standard tapes. Audio tapes having a higher recording capacity may be produced from tensilised polyethylene terephthalate film having a thickness from 4 to 20 microns, preferably between 6 and 15 microns. Such tape is suitable for storage in cassettes.
  • Video tapes in which the picture image is recorded magnetically and audio and control tracks are also incorporated on the same tape, generally require high storage capabilities and may be made on a tensilised polyethylene terephthalate film support of the same character specified for audio tapes.
  • Computer and instrumentation tapes may be made on balanced film but they too can be'made on a tensilised polyethylene terephthalate film support as specified for audio tapes when high storage capabilities are required. They may also be stored on cassettes.
  • Instrumentation tapes are particularly useful for monitoring the operation of an industrial plant by recording the variations of controls and/or process conditions.
  • Information may be recorded upon and read-out from the magnetic information carriers according to this invention by any of the known systems, e.g., by inductive recording.
  • a magneto-optic recording system may be employed if desired.
  • information may be written into a carrier in. which the magnetic coating is initially uniformly saturated in one direction by illuminating the recording location briefly with a light beam so as to raise the local surface temperature above the Curie point of the coating.
  • a magnetic field applied in the direction opposite to the saturation of the coating and of a value less than the coercive force of the coating causes the heated area to assume reverse magnetisation as it cools to below the Curie point.
  • the temperature of the recording location may be raised to a level at which its coercivity falls below the value of the applied field thereby enabling reversal of magnetisation to occur.
  • Read-out is effected by monitoring the rotation of the plane of polarisation of incident light transmitted through or reflected by the material.
  • Metallised foams may be prepared by taking a plastics foam, introducing the active component, electroless plating, consolidating the deposited metal by electroplating and optionally dissolving out, burning off or otherwise removing the plastics material.
  • a circuit for the construction of electrical or electronic equipment is prepared by forming a circuitwise distribution of activating component over a base support material, e.g., plastics laminate sheet, electroless plating, (after optional sensitisation) and builing up the metallic layer to a sufficient thickness by further electroless or conventional electroplating technique. It should be noted that no etching stage is required. Also because of the high resolution of the film, a high component density is possible.
  • Circuits may also be prepared having regions of differential resistivity by using different metals in different parts thereof.
  • a first circuitwise distribution of active component is plated with a highly conducting metal, e.g., copper. Gaps are left where lower conductivity is required and a second circuitwise distribution of active component is applied to join the gaps. This is then plated to the required degree with a higher resistivity metal e.g. nickel/iron mixtures.
  • a higher resistivity metal e.g. nickel/iron mixtures.
  • This technique is applicable where substrate is used in which the active component is bound in a polymer, e.g., polymers containing bipyridyl radical cations in the backbone or side chain.
  • a film containing a bipyridyl salt is exposed to ultraviolet radiation to form a first circuit image of radical cations and this is electroless plated with a first plating solution, e.g., copper. Gaps are left in the circuit where a resistive component is required.
  • a first plating solution e.g., copper.
  • Gaps are left in the circuit where a resistive component is required.
  • the bipyridyl salt which is not converted to radical cation is bound in the substrate, it may then be further exposed to ultraviolet radiation to form a second image of radical cations, linked to the first.
  • This is then plated with a second plating solution e.g. an iron-nickel mixture, to form resistive elements.
  • the operation may be repeated with different metals if desired, but the metal of lowest resistivity should be deposited first.
  • EXAMPLE 1 An drous sodium sulphite parts S0 ium thiosulphate pentahydrate 30 parts Silver nitrate 3.0 parts 2,4-Diaminophenol dihydrochloride 1.5 parts Anhydrous sodium carbonate 1.2 parts Anhydrous sodium sulphate 40 parts Sodium tetraborate 4 parts
  • the first four components are based on a physical developer published by A, F. Odell (J. Ind. Eng. Chem. 25, 877 (1933). The last two components were added to reduce the effect of water on the polyvinyl alcohol film.
  • the blue colour was discharged and was replaced by a dark brown image with optical density in the range 0.1 to 2.2 after washing and drying.
  • EXAMPLE 2 This developing solution provides-a higher optical density, but is unsuitable for film materials in which there are halides present, because the silver halide is precipitated.
  • the developer was made up by dissolving the following components in water and making up to 1 litre.
  • Example 3 The procedure of Example 2 was repeated but including poly(vinyl pyrrolidone) (20 parts) in addition to the surface active agents. With this solution, it was found possible to use active components containing halides without undue fogging.
  • EXAMPLE A glass plate coated with gelatine (0.001 inch thick) was immersed in a solution of N,N'-dimethyl bis(- pyridinium) methyl sulphate percent aqueous solution) for 1 minute, rinsed with distilled water for 5 seconds and allowed to dry. After exposure for about 5 minutes, through a line negative, to a 100 watt mercury vapour lamp at 50 cm. the plate was immersed in a palladium chloride solution made up from PdCl (0.1 part) concentrated hydrochloric acid (10 parts) and water (to 1000 parts).
  • Example 6 The procedure of Example 5 was repeated using the palladium sensitiser, but the period of residence in the nickel solution was increased to minutes. The image became metallic in appearance and was sufficiently conductive to be electroplated.
  • EXAMPLE 7 A polyethylene terephthalate film (Melinex) subcoated with an alkyd resin varnish was coated with a solution containing poly(N,N'-p-xylylene-4,4'-bipyridilium 0.5 part dichloride) Eolgflin l alcohol), high molecular weight, 10 parts ig hy rolysis grade Glyoxal Hydrate 1.0 part Ammonium chloride 0.2 part water to 150 parts room temperature for 5 minutes. obtained with an optical density area, 2.
  • EXAMPLE 10 A plate was coated, exposed and sensitised as in Example 5 and then developed for 10 minutes at room temperature in the following solution.
  • a green colouration of the radical cation EXAMPLE 13 formed and the spin concentration increased linearly with exposure time up to 2 5 X 10 spinslcm
  • the radical cation nate was roughened (by abrading it with emery paper), coated with the followin solution and allowed to dr image was Immersed m the platmg Solution of Example g l and a very dark brown image of optical density 4 attained.
  • EXAMPLE 20 EXAMPLE 21 A film was cast following the procedure of Example 20 using l,2-bis( l '-methyl-4'-pyridinium)ethylene di(- methyl sulphate). lt gave a magenta image in sunlight, when exposed through a metal grid. The magenta image blackened when immersed in the plating solution of Example 3.
  • the dried film was exposed to ultra-violet light for 60 seconds through a lined negative image so as to sensitize the coating by exposure in tracks 0.04 mm wide spaced 0.01 mm.
  • the exposed film was immersed. in a bath of the sensitiser solution maintained at a temperature of 25C for one minute to deposit a layer of palladium metal over the exposed parts of the coating. The film was then washed with distilled water.
  • EXAMPLE 23 A multifilamentary recording pattern was applied to a carrier by this Example.
  • the coated film was exposed for about 5 minutes through a line negative to a watt mercury vapour lamp at 50 cm, followed by a treatment for five minutes to harden the gelatin layer in the following solution:
  • the film was then washed in distilled water and de veloped in a nickel-based electroless plating solution made up from 60 parts Cobalt chloride (GI-1,0)
  • Nickel dichloride (Gill- 0) 200 parts Sodium Potassium tartrate (4H O) 50 parts Ammonium chloride 17 parts Sodium hypophosphite 40 parts Anhydrous sodium sulphate -Continued 4 Borax Ammonia solution, 5.6. 0.880 to pH) Water to 1000 parts.
  • Example 22 was repeated so as to deposit an array of elliptical spots of magnetic material on the film.
  • the film was exposed to ultra-violet light through a negative of the desired elliptical spots.
  • the spots of nickel/phosphorus applied to the film were found to be strongly adherent thereto.
  • Information was stored on the carrier so obtained by a magneto-optic technique in which magnetic coating, which was in a state of uniform saturation in one direction prior to recording, was illuminated by a laser beam (argon ion, 1 watt output) representing the information to be recorded.
  • a magnetic field of 150 oersteds was applied in the direction opposite to the initial direction of saturation.
  • the stored information was read-out by observing a rotation in the plane of polarisation of incident light relfected from the elliptical recording spots on the surface of the film.
  • a process for the deposition of metal in or on substrate characterized in that the substrate contains or consists of, as active component, an organic compound derived from a cation of the general formula where R-- are hydrogen, halogen or organic substituents and n O or an integer, comprising contacting the substrate with an electroless plating solution.
  • a process according to claim 1 comprising contacting the substrate first with a sensitiser comprising a solution of a compound of a metal of the platinum group, silver or gold and subsequently with the electroless plating solution.
  • a data recording process which comprises preparing a substrate, containing or consisting of, as active component, an organic compound derived from a cation of the general formula where R are hydrogen, halogen or organic substituents and n 0 or an integer, comprising contacting the substrate with an electroless plating solution, exposing said substrate to radiation or heat, and subsequently contacting with an electroless plating solution.
  • a data recording process in which the exposed material is contacted with a sensitising solution of a metal of the platinum group, silver or gold before contact with the electroless plating solution.
  • a data recording process in which the plating solution is a ferromagnetic material plating solution.
  • a data recording process according to claim 9 in which the plating solution is selected from cobalt/phosphorus, nickel/phosphorus and cobalt/nickel/phosphorus plating solutions.
  • a data recording process in which the support is a non-magnetic disc bearing a coating containing said salt.
  • a data recording process in which the support is a polymeric film bearing a coating containing said salt.
  • a data recording process wherein the imagewise distribution of organic compound is a series of discrete tracks on the support.
  • a method of producing metallised foam which includes the steps of introducing an active component derived from a cation of the general formula where R are hydrogen, halogen or organic substituents and n 0 or an integer into a plastics foam and electroless plating, consolidating the deposited metal by electroplating and optionally removing the plastics material.
  • C111 Clix where R are hydrogen, halogen or organic substituents and N 0 or an integer is formed on a base support material, electroless plating. and building up the metallic layer by further plating.
  • a method according to claim 18 for the production of circuits having regions of differing resistivity in which a first circuitwise distribution of active components is plated with a first metal and then a second circuitwise distribution of active component is plated with a second metal of higher resistivity than the first.

Abstract

Metal is deposited on a substrate containing neutral radicals, radical cations or neutral molecules (the latter being derived from a dication normally stable in aqueous media), by contacting the substrate with an electroless plating solution, optionally after sensitisation with a salt of a platinum group metal silver or gold. The use of the process for data recording, particularly for the production of magnetic information carriers e.g. tapes or discs, metallising plastic foam and for producing printed circuits is described.

Description

Unie
Andrews [45] Dec. 110, 19
[ METAL DEPOSITHON PROCESS [75] Inventor: Timothy Douglas Andrews,
Manningtree, England [73] Assignee: Imperial Chemical Industries [22] Filed:
Limited, London, England Feb. 2, 1972 [21] Appl. No.: 222,991
Related US. Application Data [63] Continuation-in-part of Ser. No. 88,173, Nov. 9,
1970, abandoned.
[52] LLS. Cl. 117/47 A, 117/47 R, 117/49,
117/71, 117/118, 117/130E, 1l7/138.8 E,
[51] lint. Cl. C2311 5/60, C23b 3/02, C23c 3/02 [58] Field of Search 117/47 A, 47 R, 49 R,
133.315, 117/13s.s 11,71,148, 130 E,
References Cited UNITED STATES PATENTS 4/1961 Bersin l17/138.8 E 5/1962 Schneble et a1. 117/47 A 5/1962 Sher et a1 U 117/47 A 3/1963 Bridgeford 117/47 A 3,111,424 11/1963 LeClair 117/47 A 3,222,210 12/1965 Hammond 117/1388 E 3,222,218 12/1965 Beltzer at al.... 117/213 3,317,339 5/1967 Fortner et a1... 117/118 3,326,719 6/1967 Beltzer et al.... 117/213 3,429,706 2/1969 Shepard et a1... 117/47 R 3,436,468 4/1969 Habercht 117/47 A 3,579,428 5/1971 Kuroda et al 204/30 3,639,153 2/1972 Waggoner et a1 117/118 Primary Examiner-William D. Martin Assistant Examiner-William R. Ttrenor A tlorney, Agent, or Firm Cushman, Darby & Cushman [5 7] ABSTRACT 21 Claims, No Drawings l METAL nrzrosmou rnocnss This application is a continuation-in-part of application Ser. No. 88173 filed Nov. 9, 1970, now abandoned.
GENERAL PRINCIPLES OF THE INVENTION This invention relates to a metal deposition process, and in particular to a process for the deposition of metals onto organic materials.
According to the invention metal is deposited in or on a substrate containing or consisting of, as active component, an organic compound selected from 1. neutral free radicals,
2. radical cations, and
3. neutral molecules, Z, derived from compounds containing dicationic units by two electron reduction, said dicationic compound being Z in the equation and in which Z is the normally stable oxidation state of the molecule in aqueous media; preferably, by contacting the substrate with an electroless plating solution, said dicationic compound is a salt containing in the molecule nitrogen atoms, at least two of which are quaternised and are also contained in linked at least partially aromatic rings, the link providing a chain of conjugated unsaturation between the nitrogen atoms.
The term electroless plating solution is used in its normal meaning in electro-plating technology, that is, a solution containing a metal salt and a reducing agent capable of depositing metal without the external application of an electrical potential. This deposition occurs in a way which has not yet been satisfactorily explained, merely requiring some form of activation of the receiving surface, e.g. by abrasion or by an initial deposit of a trace of metal. The present invention resides in the discovery that the above defined organic compounds are capable of causing metal to be deposited from the electroless plating solution. Once a trace of metal has been deposited on the organic material, the metal so deposited is capable of catalysing further deposition of the same or a different metal from the appropriate solution, and a layer of metal can be built up.
In a modification of the invention, the substrate containing or consisting of organic compounds selected from neutral free radicals, radical cations or a defined neutral compound is contacted first with sensitiser comprising a solution of a compound of a metal of the platinum group (Ru, Rh, Pd, Os. Ir, Pt) silver or gold and subsequently with the electroless plating solution. This technique is preferred in some cases where the straight forward electroless plating without the sensitiser requires too long a processing time or too high a temperature for convenience.
THE SUBSTRATE The active component of the substrate is the neutral radical. radical cation or defined neutral compound. The active component may itself form the substrate or a support may be used to carry the active component in or on it. The support may be inert towards the active component, or may have a stabilising influence on it. In
this way some normally highly active radicals may be stabilised to allow treatment with the electroless plating solution even though there is a delay between their formation and reaction with the plating solution.
Free radicals which may be used include those generated by decomposition of peroxides or orgao metallic compounds. Free radicals may be obtained by the thermal decomposition of many compounds, including the bipyridyl and related compounds mentioned below. Stable free radicals may also be used, e.g. diphenyl picryl hydrazyl.
Preferred radical cations which may be used are those which contain two unsaturated heterocyclic or azulene ring systems (both of which may be substituted) linked directly or by a chain of conjugated unsaturation. Examples of such radical cations are tetrathiotetracene, tetraselenotetracene, bis(indolizinum- )ethylene, bis( benzthiazolinylidene )azine, bis( quinolyl)azine, and bis(azulenyl)ethylene and substituted derivatives thereof, especially with lower alkyl( 1- l0 carbon atom) and aryl, e.g. phenyl substituents. These radical cations are used in the form of salts of anions such as halide, perchlorate, tetrafluoroborate, methyl sulphate, bisulphate, acetate and polymeric anions such as poly(p-vinylbenzene sulphonate), poly(acrylate) and poly(styrylphosphonate).
Another group of radical cations is that derived by reduction from the group of dications on which the above definition of active neutral compounds is based. This relationship will be made clearer by the following equation. Compounds such as bipyridyls can be oxidised/reduced according to the scheme:
Thus a dication (the normally stable oxidation state in aqueous media) supplied with a single electron forms a radical cation, which with a further electron is converted to the neutral compound. Both Z and Z are active in the required manner according to our invention, with electroless plating solutions, where Z is the stable form in aqueous media.
Especially preferred active compounds for use in our invention are neutral compounds and radical cations derived from dications of the general formula (1).
pairs of groups R may be linked to form a single divalent unsaturated organic group, particularly the pairs R R, R R R and R. In the first four of these cases, the divalent organic group may form a a fused aromatic ring as in biquinolyl compounds. When R and R"' are both joined by ethylenic groupings, a diazapyrene nucleus is formed.
The active compound may be a simple compound or radical cation, or it may be part of a more complex molecule, as in dimers. It may also be polymeric, in which case the active unit may be contained in the polymer backbone, in end groups or in side chains or in combinations of such positions.
The defined neutral compounds and radical cations which are described generally above and which will be described in greater detail with the examples later, have the common feature of being formable from a cationic compound on exposure to heat or radiation. Salts containing mono cations are reduced to neutral radicals.
Examples of monomeric cations with the above properties are (3) to (8).
4,4'-bipyridylium (P) 4,4-biquinolnium (Q) able to produce the, substrate in the form of a film. This may be readily achieved by solvent casting, preferably in the presence of a polymeric support. In the case of the radical cations and neutral compounds prepared 5 from the defined dications, the preferred procedure is to support the dicationic compound in a water soluble or swellable film forming polymer matrix and to convert the dicationic unit to radical cation or neutral compound in situ by means of radiation or heat. The
procedure for forming such films is described in detail for bipyridyl and related compounds in our copending application Ser. No. 50,910, now U.S. Pat. No. 3,671,250. For the monomeric cations referred to earlier as P, Q, E, A, B, M ultraviolet radiation and electron beams are the preferred forms of radiation for (ammonium methacrylate), gelatin, aliginates, and maleic anhydride copolymers e.g. with styrene methyl vinyl ether, or ethylene.
1,2-bis(4-pyridyl)ethylene (E) (5) 0 2,7-diazapyrinium (A) (6) o o (l0 2,2-bipyridyl (B) (1) N+ N+ 4-(4-pyridyl)pyn'dinium (M) s .T he reference letter following each name will be used in the folowing description to indicate the appropriate cationic unit to avoid repeating the whole structural formula. The CH P CH 2C1 represents N,N- dimethyl-4,4'-bipyridylium chloride. It is implicit in this nomenclature that the CH groups are linked to the nitrogen. It is to be understood however that substitution on the carbon atoms of the nuclear unit is possible. Such substituents include alkyl, aryl, aralkyl, alkaryl and oxyhydrocarbyl groups. Of the halogens, chlorine and fluorine are preferred. It is desirable that readily reducible groups are absent, e.g. N0 Therefore when using the symbol P, D, Q etc., it will be clear that as well as the parent compound, suitably substituted derivatives may also be used, e.g. 2,2-dimethyl-4,4- bipyridilium compounds.
The active component be formed into or incorporated in the substrate in a variety of ways. A solution of the active component may be used to impregnate a porous support such as paper, cloth, wood or plastics foam. A solvent appropriate to the active component is used, e.g. organic solvents for neutral radicals and neutral compounds, aqueous or organic solvents for cationic compounds. In amny applications it is desir- Soluble polysaccharides such as polysucrose may also be used. Polyvinylpyrrolidone is also useful, and good results have been obtained with mixtures of film forming polymers, especially with mixtures of poly(vinyl alcohol) with poly(vinylpyrrolidone), using 40-80% of the latter.
The proportions of salt and film-forming polymer used are not particularly critical, being dictated mainly by practical considerations and sensitivity required.
Typically a solution for film casting consists of water absence of radiation to which the materials are sensitive.
While water soluble polymers are preferred, certain water insoluble polymers may be used if dissolved in a suitable solvent. An example is a copolymer of 1,6-.
diaminotrimethyl hexanes and terephthalic acid which may be cast into films using a polar solvent such as dimethyl formamide and the appropriate salt.
(a) CH3 x=c1, Br,
SiFa, HSOa-u CH3SO4 X==Cl -cH,-oH
CH2CHz- G OCHa 1a) ..r. 2113 x=c1 -CH2CO@ (14)- X=Cl OH2 G (15) X=Cl (16) CHzCON(CzH5)z X=Cl 17) r. X=C1 (19) CH1C0NH-t-but. X=Cl 20). -(ormooom X=Br 21 CH2CH1OH X=Cl (22) i-prop X=Cl oH2 uo ON i-prop 24 --omcooon15 X=Br (25) .r X=Cl mum... x=c1 t-but tertiary butyl i-prop isopropyl The groups R may be different as in M-R X where R is (at) x=c1 NHCOCH,
X=Cl
(33) CH;; X Cl Other compounds which have been tested are The colours of the radical cations are mainly green or blue or purple, but other colours may be obtained, e.g. compound (34) gives a pink colouration.
where B =base, such as pyridine, quinoline, or a monoquaternised bipyridyl (M).
Polymeric anions may be also used. Zwitterionic compounds are also effective; for example THE ELECTROLESS PLATING SOLUTION AND PROCESS Electroless plating solutions are well described in the literature, especially the plating solutions for the deposition of silver, copper and nickel. A general reference which contains useful formulae is W. Goldie Metal Coating of Plastics, Vol. 1 (1968). Other useful formulae are contained in Dutch Pat. application No. 6,901,919 and German Pat. application No. 1,900,983. Commercially available solutions such as the Enplate series of Enthone Inc, New Haven, Conn. are suitable. The most readily available solutions for use in our invention ar'e those containing metals of Group VIII and IB together with mercury, lead, tin, antimony and bismuth.
Silver and copper containing solutions in which the reducing agent is an aldehyde such as formaldehyde may be used. Silver-containing solutions in which the reducing agent is an aminophenol or one or more of the other common organic reducing agents used in photographic developers are also of general application. A suitable iron, cobalt or nickel depositing system comprises a hypophosphite solution. The preparation of specific solutions will be described in the Examples.
It is known that palladium and to a lesser extent other metals such as platinum, silver and gold catalyse the decomposition of electroless plating solutions. The phenomenon may be utilised in the present invention by sensitising the active substrate by contacting it with a compound of the metal required conveniently in solution, and subsequently contacting this sensitised substrate with the electroless plating solution thereby enabling the processing time and/or temperature to be reduced. A simple palladium salt may be used: palladium chloride is quite suitable, at a concentration in the range 0.001 to 10 parts per 1,000 in water. Platinum, osmium, irridium, ruthenium, rhodium, silver or gold salts may be used similarly. The preferred concentration of the platinum or palladium solution is about 0.] part per 1,000 parts of water, based on the weight of halide. A useful palladium chloride activator solution may be made by diluting the preparation, available commercially as Enplate Activator No. 440, 1:15 with water. Typically the active substrate is immersed in the sensitiser solution for 0.5 to 5 minutes at l5-30C, washed and then transferred to the electroless plating solution proper.
The active, optionally, sensitised, substrate is contacted with the electroless plating solution until the required amount of metal has been deposited. This can usually be gauged visually: the colour of the organic compound is discharged and is replaced by finely divided metal to give a darker image. The metallised image darkens as the metal first formed catalyses the reduction of the solution. In this way the optical density of the image may be intensified.
Where the active components are contained in a supporting film based on a water soluble or swellable polymer such as polyvinyl alcohol, some precautions may be needed to prevent damage to or loss of the substrate during processing. [f the process of contacting the substrate with the plating solution is carried out in cold (e.g. room temperature) solutions then the water soluble polymer should be selected such that its solubility in cold aqueous media is much less than a hot aqueous media. Suitable grade of polyvinyl alcohol is a medium to high molecular weight 99-100 percent hydrolysed polyvinyl alcohol e.g. Du Pont Elvanol grades 7130, 72-60 or 73-125, or Nippon Gohsei Gohsenol all N grades. As an alternative, or an additional precaution, the metal image forming process can be carried out in the presence of a high concentration of ions, by addition of inactive salts. l to 30 percent by weight of alkali metal or ammonium salts may be used: ammonium, sodium or potassium sulphates are preferred in concentrations from I to 5 percent by weight of the plating solutions.
A further alternative or addiitonal precaution is to pretreat a polyvinyl alcohol film with an aqueous borax solution or glyoxal solution to introduce cross-linking between polymer chains; a source of borate ions e.g. borax may be included in the plating solution where, in some cases, it increases the plating rate so that lower plating temperatures can be used.
It is also advantageous to include in the plating solution a surface active agent. This reduces the tendency to deposit metal prematurely. Long chain amines may be used. For the same purpose up to 5 percent, preferably about 2 percent by weight polyvinyl pyrrolidone may be used.
When a silver base plating solution is used, some precautions are required to prevent precipitation of silver halides. Either a halide free substrate is used or a suitable complexing agent is used, and the use of polyvinyl pyrrolidone in the above mentioned concentration gives this additional advantage.
If electroless plating is continued for a sufficient period, sufficient metal is deposited to render the substrate conducting. The conducting metal deposit may then be further metallised by conventional electroplating with the same or different metal. Plastics foams may also be made conducting by a similar technique.
DATA RECORDING APPLICATIONS An important application of the present invention is in rendering permanent or intensifying images (latent or visible) in those silver-free photographic systems where the image is in the form of organic neutral free radicals, radical cations or defined neutral compounds. An example of such a system is described in our copending patent application being based on nitrogenous salts which on exposure to radiation form radical cations. Preferred salts are those based on compounds containing two quaternised nitrogen atoms with a chain of conjugated sites of unsaturation between the nitrogen atoms. All of the photosensitive compounds described earlier are capable of application in this aspect of the invention. The photosensitive compound in a water soluble of swellable film forming polymer matrix, on exposure to radiation, especially ultraviolet or short wavelengths visible radiation, is converted into mainly radical cations. The polymeric matrix is capable of stabilising the radical cations formed, but eventually the combined effect of oxygen and moisture bleaches the image unless this is kept under dessication. If the radical cation image is treated according to our process, it is rendered as permanent as in conventional photographic systems, while retaining most of the advantages of high resolution possessed by the light sensitive material we have already described. 1,500 line pairs mm" can be resolved. Care must be taken however not to proceed with the metallising process too far if the sole aim is high resolution as the growing area of metal deposit will reduce resolution. Thus in some cases it may be necessary to balance resolution with optical density.
The film forming polymer may include in addition to the active component, the additives described in our copending application for l speed improvement (i.e. compounds containing active hydrgen as in alcohols and amines, including alcohols, phenols, carboxylic acids, and sugars, e.g. glucose, oxalic acid, pchlorobenzoic acids, glycerol, phenol, ethylene diaminetetracetic acid (disodium salt), picric acid, glycine, B-alarine, mellitic acid, triethanolamine, thiazine, and nictoinamide adenosine dinucleotide phosphate), (2) sensitisers (i.e. compounds which extend the response well into the visible region of the spectrum. Riboflavin, as free base, Acronol yellow (a dyestuff comprising 3 ,6-dimethyl-2-( 4-dimethyl-aminophenyl benzthiazolium chloride) and alkaline solutions of the wood resin derivative known sa collophony, which are capable of extending the sensitivity up to or beyond 500 nm and other sensitisers which include 3,3- diethylthiacyanide iodide, proflavin, acridine orange, acriflavin, N-methylphenazinium methyl sulphate, 4- cyanoquinolinium methiodide and erythrosin, (3) desensitising (i.e. compounds which may be added to reduce the spectral response, so that the film may be handled in daylight, include p-aminobenzoic acid, 6-amino-3,4-phthaloylacridone and urazole, (4) miscellaneous additives (i.e. compounds which may be incorporated in the film to modify the radiation sensitivity or physical properties of the finished material. For example, ammonium chloride improves the sensitivity to light and also film pliability, and other water soluble plasticisers, such as urea, glycerol and other polyols, may also be used to improve this property. Sensitivity to X-rays may be increased by the introduction of a compound of metal of high atomic weight such s barium chloride).
Self supporting films may be prepared from water soluble polymers, conveniently about 0.2 to 2 mm thick. Preferably however, the film is prepared as a coating on a flexible base, such as polyethylene terephthalate film, when the coating thickness can be reduced to 0.001 to 0.1 mm.
Data may be recorded on the fillm by means of ultraviolet or visible radiation of the appropriate wavelength, by electron beam or by infra-red radiation which causes the film to heat locally to a temperature at which the radical cataion is formed. The exposed film should then be processed according to our invention as soon as possible. If it is proposed to store the exposed film for a long time before processing it is desirable to do so under dry and/or oxygen free conditions.
One particularly suitable application is the production of magnetic information carriers by using the process of the present invention to deposit a magnetic coating on a support to which the active component has been applied.
The support may be a non-magnetic metal, for example an aluminium disc (to make magnetic discs for computer data processing) or may be non-metallic, for example for the production of audio, video, instrumentation and computer recording tapes, preferably incorporating a polyethylene terephthalate film support.
The non-metallic support may be made of a material chosen from paper; cellulose acetate; cellulose nitrate; ethyl cellulose; regenerated cellulose; methyl cellulose; polyamide; polymethyl methacrylate; polytrifluorochloroethylene; polytetrafluoroethylene; polymers or copolymers of a-olefines, such as ethylene, propylene and 4methyl pentene-l; polymers: and copolymers of vinyl chloride; polyvinylidene chloride; polycarbonates; polyimides; polysulphones; and linear polyesters such as polyethylene terephthalate and polyethylene- :2-diphenoxyethane-4:4-dicarboxylate.
The present invention is particularly useful in the production of magnetic recording tapes. For such tapes the non-metallic support should normally exhibit a high longitudinal tensile strength consistent with a satisfactory transverse strength and resistance to fibrillation. The support should also be dimensionally stable. Such properties are provided by biaxially oriented and heat set polyethylene terephthalate film. The so-called tensilised grades of polyethylene terephthalate film which have generally higher longitudinal tensile strengths than normal grades are particularly useful.
When the support consists of a polymeric film it is generally biaxially oriented to provide the desired properties. Methods of production of such films are well known in the art.
Many of the supports, e.g., polyethylene terephthalate, suitable for the production of the information carriers according to this invention are hydrophobic. Ac cordingly it is generally desirable to pretreat the surchemical treatment or an anchor coat may be applied to it. Alternatively, a physical or chemical treatment may be used in conjunction with the application of an anchor coat. Convenient physical or chemical treatments include treating the surface with etching or solvent agents such as chromic acid in sulphuric acid, hot nitric acid, potassium permanganate and ochlorophenol; exposing the surface to ozone; exposing the surface to flame treatment; and exposing the surface to ionising radiation such as that commonly known as corona discharge treatment.
Useful anchor coats include those suitable for improving the bonding properties to photographic emulsions, for example copolymers of conjugated diolefines, particularly butadiene, with one or more comonomers selected from acrylonitrile, styrene, methyl methacrylate, methacrylic acid and itaconic acid, such as a butadiene/styrene/itaconic acid terpolymer, preferably in the proportion 25 to 40/53 to 745/05 to 7 mole percent respectively.
Other anchor coat formulations include copolymers or terpolymers of vinylidene chloride containing at least 35 mole percent of vinylidene chloride. Suitable comonomers are vinyl acetate, vinyl propionate; vinyl chloroacetate; vinyl chloride; vinyl bromide, methyl, isobutyl or chloroethyl methacrylate; methyl chloroacrylate; itaconic acid and the methyl, ethyl and butyl esters of itaconic acid; acrylonitrile; methacrylonitrile; styrene; and acrylic esters such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, methyl acrylate, ethyl acrylate, propyl acrylate and butyl acrylate, and acrylic and methacrylic acids. Terpolymers of vinylidene chloride comprising 75 to 95 mole percent of vinylidene chloride, 4 to mole percent of an acrylic ester such as methyl acrylate and 0.5 to 5 mole percent of itaconic acid are useful.
Polymers, copolymers and terpolymers of a vinyl halogenoester or a vinyl cyanoester may alternatively be used as the anchor coat. Suitable formulations are disclosed in British Nos. 1,208,821 and 1,208,822.
Polyvinyl alcohol is another suitable anchor coat.
A layer of gelatin may also be used in conjunction with or instead of layers of the above anchor coating materials.
The anchor coat may be applied to the surface of the completed base, that is for example in the case of polyethylene terephthalate film after it has been biaxially oriented and heat set. When the support is biaxially oriented by a sequential stretching process the anchor coat may be applied between the stretching operations; such a technique is useful in the production of a polyethylene terephthalate film base.
The overall thickness of the anchor coat layer or combination of layers is preferably in the region of one micron.
Preferred magnetic coatings are nickel/phosphorus or nickel/cobalt/phosphorus.
A plating solution which deposits a nickel-cobaltphosphorus layer is useful according to this invention. Depositions from such solutions may be effected by the autocatalytic reduction of nickel and cobalt source ions, with hypophosphite ions serving both as a reducing agent and a source of phosphorus for the deposited ferromagnetic alloy. A suitable solution has the following composition (measured in parts by weight) 60 parts Cobalt chloride (611 0) 2 parts Nickel chloride (6H O) 200 parts Sodium potassium (411 0) 1O Ammonia to pH9 Water to 1000 parts.
Such an electroless plating solution may be employed within a temperature range of 20 to 95C, preferably 15 to 50C. Using such a bath at C a plating of about 20 Inc.) and that having the following composition by weight:
25 parts Nickel dichloride (6H O) 65 parts Malic acid (monosodium salt) 25 55 parts Gluconic acid (sodium salt) parts Sodium hypophosphite Ammonia solution; 8.6. 0.880 to pH9.
A solution capable of depositing cobalt and phosphorus may include cobalt sulphate, sodium hypophosphite, ammonium sulphate and sodium citrate.
Providing the deposition of ferromagnetic material is not too excessive the high resolution is reproducible in the magnetic information carriers. Accordingly it is possible to increase the storage capabilities of a carrier produced according to the invention by disposing the recording tracks closer together than is possible with carriers produced by conventional photographic techniques. This is of particular advantage in high density recording, for instance in computer input or output recording tape.
By virtue of the high resolution achieved by the present invention it is possible to deposit the ferromagnetic material in sharply defined and closely packed discrete patterns over the surface of the support. Accordingly discrete ferromagnetic recording filaments or tracks may be deposited parallel to the read/write axis of a recording tape along which the reading or recording transducers traverse. It is also possible to arrange the recording filaments or tracks transversely across the recording tape and to traverse the recording or reading transducers appropriately across the tapes. Other forms of recording zones include ferromagnetic spots, conveniently in the shape of ellipses, deposited on the surface 5 of the support. Alternatively information may be recorded in one or more variable area or variable density tracks. It will be understood that whereas the invention is described mainly with reference to recording tapes which are our preferred form of information carrier, other forms such as recording discs and cards also fall within the ambit of this specification.
Recording filaments or tracks on magnetic recording tapes produced according to this invention have higher information storage capabilities when used in saturation digital recording than tapes produced by conventional processes. It has been found that adjacent tracks of conventional magnetic tapes tend to degrade each other. This effect arises through the magnetic fields of one track interfering with and demagnetising part of the bit-domain of an adjacent track, thereby reducing its sharpness and the strength of its read-out signal. This interference can be reduced by making the track as narrow as possible, that is filamentary, so as to approach the width of a single unidirectional domain as long as the readout voltage is not reduced to an unacceptable level. This reduction in width is made possible by the high resolution obtainable with this invention.
it is also possible to make the inter-track or filament zones very narrow without impairing the efficient performance of the tape through inter-track or filament interference.
In some circumstances where only a very small amount of adjacent track interference can be tolerated, e.g. in high density digital storage, and the very narrow width of a single filamentary track which would be necessary to reduce the interference to an acceptable level leads to inadequate read-out voltages, it is possible to use a multifilamentary track. In such a system the filaments act in combination to produce the desired level of read-out voltage. Accordingly read-out voltage can be maintained at a desirable level and track interference is minimised.
Prior art magnetic recording tapes are often made by applying ferric oxide particles in a resinous binder to the surface of a support. The particles are aligned by subjecting them to the influence of a magnetic field while the binder cures or the solvent used to apply it evaporates off. These measures are complex and inconvenient for certain types of tape having a complex arrangement of recording track and are to a large extent or even completely eliminated by the present invention by virtue of the fact that narrow filamentary tracks can be deposited on the support which do not require mangetic domain orientation.
The production of tapes or other forms of information carrier according to this invention is effected by exposing the coated support with suitable sensitizing radiation. When a discrete pattern of ferromagnetic material, e.g., in the form of filaments or tracks, is to be applied to the tape or other carrier the coating is exposed by directing the sensitizing radiation through a negative image of the desired pattern. The exposed areas of the coating become sensitized and susceptible to electroless plating by the techniques hereinbefore described thereby depositing the desired ferromagnetic material pattern.
In the past magnetic information carriers, particularly magnetic recording tapes, have carried magnetic coatings such as those based on ferric oxide having a thickness up to about microns, generally greater than 4 microns but thicknesses as low as 3 microns have been employed for less critical audio uses. The ferromagnetic layers applied according to this invention can be applied in smaller thicknesses of 0.1 micron with satisfactory read/write performance. Generally a plating thickness of the order of 2 microns is adequate, a thickness of about 1 micron being useful for most applications although a thickness in the region of 0.1 micron is useful for certain applications. Hence with a reduced coating thickness it is possible to store more information on a given size of spool or cassette.
For magnetic tapes, generally the support may have a thickness up to about 50 microns. The thickness chosen in practice will generally be the thinnest possible consistent with the desired strength for the particu- Audio recording tape produced according to this invention may use balanced polyethylene terephthalate film having a thickness in the range 25 to 40 microns, conveniently around 36 microns for standard tapes. Audio tapes having a higher recording capacity may be produced from tensilised polyethylene terephthalate film having a thickness from 4 to 20 microns, preferably between 6 and 15 microns. Such tape is suitable for storage in cassettes.
Video tapes, in which the picture image is recorded magnetically and audio and control tracks are also incorporated on the same tape, generally require high storage capabilities and may be made on a tensilised polyethylene terephthalate film support of the same character specified for audio tapes.
Computer and instrumentation tapes may be made on balanced film but they too can be'made on a tensilised polyethylene terephthalate film support as specified for audio tapes when high storage capabilities are required. They may also be stored on cassettes.
Instrumentation tapes are particularly useful for monitoring the operation of an industrial plant by recording the variations of controls and/or process conditions.
Information may be recorded upon and read-out from the magnetic information carriers according to this invention by any of the known systems, e.g., by inductive recording. A magneto-optic recording system may be employed if desired. In such a system information may be written into a carrier in. which the magnetic coating is initially uniformly saturated in one direction by illuminating the recording location briefly with a light beam so as to raise the local surface temperature above the Curie point of the coating. A magnetic field applied in the direction opposite to the saturation of the coating and of a value less than the coercive force of the coating causes the heated area to assume reverse magnetisation as it cools to below the Curie point. A]- ternatively the temperature of the recording location may be raised to a level at which its coercivity falls below the value of the applied field thereby enabling reversal of magnetisation to occur. Read-out is effected by monitoring the rotation of the plane of polarisation of incident light transmitted through or reflected by the material.
OTHER APPLICATIONS Considerable use can be made of the fact that if electroless plating is continued for sufficient time an electrically conducting product is obtained. Optionally this can then be plated further by conventional electroplating. Thus virtually any article can be rendered conducting provided the appropriate activating component can be introduced onto or into it by coating, soaking, spraying, impregnating or other means of application. The activating component may of course be derived from compounds of the bipyridyl and related types as discussed above. After introduction or formation of the activating component, the article is introduced into the electroless plating bath until the desired amount of metal is deposited, optionally with a sensitisation pretreatment stage.
Metallised foams may be prepared by taking a plastics foam, introducing the active component, electroless plating, consolidating the deposited metal by electroplating and optionally dissolving out, burning off or otherwise removing the plastics material.
In another application a circuit for the construction of electrical or electronic equipment is prepared by forming a circuitwise distribution of activating component over a base support material, e.g., plastics laminate sheet, electroless plating, (after optional sensitisation) and builing up the metallic layer to a sufficient thickness by further electroless or conventional electroplating technique. It should be noted that no etching stage is required. Also because of the high resolution of the film, a high component density is possible.
Circuits may also be prepared having regions of differential resistivity by using different metals in different parts thereof. A first circuitwise distribution of active component is plated with a highly conducting metal, e.g., copper. Gaps are left where lower conductivity is required and a second circuitwise distribution of active component is applied to join the gaps. This is then plated to the required degree with a higher resistivity metal e.g. nickel/iron mixtures. This technique is applicable where substrate is used in which the active component is bound in a polymer, e.g., polymers containing bipyridyl radical cations in the backbone or side chain. For example, a film containing a bipyridyl salt is exposed to ultraviolet radiation to form a first circuit image of radical cations and this is electroless plated with a first plating solution, e.g., copper. Gaps are left in the circuit where a resistive component is required. As the bipyridyl salt which is not converted to radical cation is bound in the substrate, it may then be further exposed to ultraviolet radiation to form a second image of radical cations, linked to the first. This is then plated with a second plating solution e.g. an iron-nickel mixture, to form resistive elements. The operation may be repeated with different metals if desired, but the metal of lowest resistivity should be deposited first.
Typical processes according to the invention are illustrated in the following Examples, in which parts are by weight.
EXAMPLE 1 An drous sodium sulphite parts S0 ium thiosulphate pentahydrate 30 parts Silver nitrate 3.0 parts 2,4-Diaminophenol dihydrochloride 1.5 parts Anhydrous sodium carbonate 1.2 parts Anhydrous sodium sulphate 40 parts Sodium tetraborate 4 parts The first four components are based on a physical developer published by A, F. Odell (J. Ind. Eng. Chem. 25, 877 (1933). The last two components were added to reduce the effect of water on the polyvinyl alcohol film.
The blue colour was discharged and was replaced by a dark brown image with optical density in the range 0.1 to 2.2 after washing and drying.
Similar results were obtained by replacing the sodium sulphate with potassium sulphate (40 parts) or ammonium sulphate (60 parts).
The 2,4-diaminodiphenol dihydrochloride was replaced by the same weight of p-methylaminophenol sulphate (metol), p-hydroxy phenylaminoacetic acid (glycin) or p-aminophenol, and good results were obtained.
Higher contrast and optical density may be achieved by reducing the amount of sodium thiosulphate and increasing the pH by addition of ammonia solution or sodium carbonate. This solution needs to be stabilised against silver deposition by addition of a cationic surface active agent (e.g. Arrneen l2) and to prevent precipitation of the cationic agent a non-agent must also be added, (e.g. Lissapol N). A suitable amount of detergent is 0.001 to 0.1 percent by weight.
EXAMPLE 2 This developing solution provides-a higher optical density, but is unsuitable for film materials in which there are halides present, because the silver halide is precipitated. The developer was made up by dissolving the following components in water and making up to 1 litre.
Citric acid 20 parts Silver nitrate 1.75 parts p-Methylaminophenolsulphate 4.0 parts Lissapol N Surface 0.2 part Active Armeen 12" Agents 0.2 part Anhydrous sodium sulphate 40 pans A polyvinyl alcohol film containing 10 percent by weight of N,N'-dimethylbipyridilium methyl sulphate was exposed to ultraviolet light through a wire mesh grid until the optical density reached about 2. After immersion in the above solution for 10 minutes at 20C, washing and drying, the silver image had an optical density greater than 4, in the exposed areas.
EXAMPLE 3 The procedure of Example 2 was repeated but including poly(vinyl pyrrolidone) (20 parts) in addition to the surface active agents. With this solution, it was found possible to use active components containing halides without undue fogging.
EXAMPLE 4 A glass plate coated with gelatin was immersed in a 10 percent aqueous solution of N,N- dimethylbipyridilium dichloride. The plate was dried and exposed to ultraviolet light through a metal grid.
After exposure the plate was immersed in a solution contalmng made up to 1000 parts, to which 10 parts of 37 percent formaldehyde solution was added. The blue image became dark brown. After washing and drying density was greater than 2.
EXAMPLE A glass plate coated with gelatine (0.001 inch thick) was immersed in a solution of N,N'-dimethyl bis(- pyridinium) methyl sulphate percent aqueous solution) for 1 minute, rinsed with distilled water for 5 seconds and allowed to dry. After exposure for about 5 minutes, through a line negative, to a 100 watt mercury vapour lamp at 50 cm. the plate was immersed in a palladium chloride solution made up from PdCl (0.1 part) concentrated hydrochloric acid (10 parts) and water (to 1000 parts). After 1 minute the plate was removed, washed with water and developed in a nickelbased electroless plating solution made up from Nickel dichloride (6H O) parts Malic acid (monosodium salt) 65 parts Gluconic acid (sodium salt) 55 parts Ammonia (solution sg 0.880) to pH 9 Sodium hypophosphite 35 parts An intense black image was obtained after 1 minute, optical density in fully exposed areas, 3.
The above procedure was repeated using successively as sensitiser, 0.] part of PtCl and AuCl with bydrochloric acid (10 parts) and then using AgNO (0.1 part) with nitric acid (10 parts). Similar sensitisation was observed. j
EXAMPLE 6 The procedure of Example 5 was repeated using the palladium sensitiser, but the period of residence in the nickel solution was increased to minutes. The image became metallic in appearance and was sufficiently conductive to be electroplated.
EXAMPLE 7 A polyethylene terephthalate film (Melinex) subcoated with an alkyd resin varnish was coated with a solution containing poly(N,N'-p-xylylene-4,4'-bipyridilium 0.5 part dichloride) Eolgflin l alcohol), high molecular weight, 10 parts ig hy rolysis grade Glyoxal Hydrate 1.0 part Ammonium chloride 0.2 part water to 150 parts room temperature for 5 minutes. obtained with an optical density area, 2.
A black image was in the fully exposed EXAMPLE 8 Two pieces of coated film prepared as in Example 7 were exposed and sensitised with a palladium salt as in Example 5. They were then washed and developed in the following solution.
Cobalt trichloride (6H O) 27 parts Sodium citrate (2H O) parts Ammonium chloride 45 parts Sodium hypophosphite 7.5 parts Water to 1000 parts EXAMPLE 9 A glass plate was coated, exposed and sensitised by the procedure of Example 5. After washing, the gelatine layer was hardened by formaldehyde treatment (5 minutes) in a solution consisting of Formaldehyde solution (40%) 10 parts Sodium carbonate (anhydrous) 5 parts Water to 1000 parts It was then developed in the following solution for 3 minutes at 80C.
Cobalt chloride (6H O) 60 parts Nickel chloride (6H O) 2 parts Sodium potassium tartrate (4H O) 200 parts Ammonium chloride 50 parts Sodium hypophosphite 17 parts Water to 1000 parts Ammonia to pH 9 A dense black image was obtained.
EXAMPLE 10 A plate was coated, exposed and sensitised as in Example 5 and then developed for 10 minutes at room temperature in the following solution.
Ferrous sulphate (7H O) parts Sodium citrate (2H O) parts EDTA 50 parts Sodium hypophosphite 85 parts 38% formaldehyde solution 200 parts Water 800 parts Ammonium hydroxide solution to pH 10 A dense black image was obtained.
EXAMPLE 1 l A solution of diphenyl picryl hydrazyl (2 percent in acetone) was used to draw an image on a piece of polyvinyl alcohol film, which was then dried under nitrogen. The film was sensitised with 0.1 percent palladium chloride solution and then developed in the copper plating solution of Example 4. After minutes the image had a dark brown-black appearance. After 30 minutes the image was metallic and had a resistance of about 200 ohm/square. 5 light. The film was exposed to electrons from a scanning electron microscope. The electron energy was var- EXAMPLE ied from 80 keV. Estimated spot size was 0.2 0.5 An open cell polyurethane foam was impregnated The ag Colour was dark green- After dfavelopmg i h a l i Containing in the plating solution of Example 1 for 5 minutes the i0 exposed film showed regular line patterns. 2,000 line pairs per mm were well resolved. {G g/$3M i fi h t h I I h Parts On extended exposure to electrons the image became {g y met y Sup m %i red due to the formation of the neutral compound,
which could also be plated with the solution of Exam- The foam was drained, dried and the radical was ple formed by heating at 100? for 30 minutes. The foam EXAMPLE was then immersed in a plating solution as described in A d l h 1 h h l n Example 4 and a red-brown deposit of copper formed g i gerep t g 1 l g?" throughout the foam, which was then found to be conm xahnp e an expose u travlo 6t fa ductive ation in the cavity of an electron spin resonance spectrometer. A green colouration of the radical cation EXAMPLE 13 formed and the spin concentration increased linearly with exposure time up to 2 5 X 10 spinslcm The op- The surface of a piece of phenol formaldehyde lamitical density reached 0.5 at 610 nm. The radical cation nate was roughened (by abrading it with emery paper), coated with the followin solution and allowed to dr image was Immersed m the platmg Solution of Example g l and a very dark brown image of optical density 4 attained.
EXAMPLE 16 PV Alcohol (Du Pont Elvanol A coated polyethylene terephthalate film was pre- Parts pared as in Example 14 and exposed to electrons in an (cross-linking agent) Glyoxal Hydrate 1 part scanning electron microscope at an energy of 50 kev. Paraquat dichloride 0.5 part The exposed film had an optical density of 0.5 at 610 fg gg Ammonium chloride 02 pm nm and the radical concentration was 1.4 X 10 Water 100 parts spins/cm as measured by electron spin resonance. After immersion in the plating solution of Example 1 the image was examined by electron microscopy and After exposure to UV light through a printed circuit was shown to have resolved l500 line pairs/mm. negative, the board was developed in the following solution for 30 minutes at room temperature (20C). EXAMPLE 17 A coated polyethylene terephthalate film was prepared as in Example 14 and exposed to ultraviolet radiation through a metal grid to produce a dark green radgg gfi cusOjHzo g8 ical cation image. An electroless plating solution was Sodium Hydroxide 10 parts 5 prepared by the method of Belgian Patent 637398. 37% Formaldehyde solution 10 parts Water 1000 parts Solution A I The resulting deposit of copper had a resistivity of 1 Ferrpusilmmomum Sulphate 78 P8115 5O Ferric nitrate 8 parts ohm/square and cold bebuilt up in IhICkDCSS by elec- Citric acid 05 parts troplating or continued immersion in the above solu- 3 5 N" 8-; P tion. These thicker deposits of copper (0.001 0.002 s amme parts inch) could be soldered using conventional techniques. spiutloti B Silver nitrate 8.5 parts Water to 100 parts EXAMPLE 14 A polyethylene terephthalate film (Melinex) sub- Before use 1 part of B was mixed with 9 parts of A. coated with an alkyd resin varnish was coated with a After 5 minutes immersion in this solution a black solution containing 60 image was obtained.
EXAMPLE 18 :1JiihifijyamphenymAtbipyridiliumdimeho' pm An aqueous solution containing 3 parts of a polymer Poly(vinyl alcohol), high molecular weigh. high 10 parts Conslstmg of units of the Structure hydrolysis grade GlyOXill 05 part H,SO to H 3-4 (H -{C} -(Hg -l'- llt\(t. Water to 1 parts. ,m
The solution was evaporated at a temperature not exceeding C to give a sensitive coating about 0.003 mm thick Preparation was carried out under subdued artificial and 15 parts of poly(vinyl alcohol) was prepared.
A film formed by casting on a glass plate produced a blue or purple radical cation image on exposure to UV light. The image was developed with the plating solution of Example 1 to give a black image.
EXAMPLE 19 A polymer was prepared from p-xylylene dichloride and 2,2-bipyridyl. The polymer analysed consistent with the repeating units:
A poly(vinyl alcohol) film containing this polymer rapidly turned blue on exposure too sunlight, and on immersion in the plating solution of Example 1 a black deposit was obtained.
EXAMPLE 20 EXAMPLE 21 A film was cast following the procedure of Example 20 using l,2-bis( l '-methyl-4'-pyridinium)ethylene di(- methyl sulphate). lt gave a magenta image in sunlight, when exposed through a metal grid. The magenta image blackened when immersed in the plating solution of Example 3.
EXAMPLE 22 A magnetic tape having a multifilamentary recording pattern was made in this Example.
The support was a balanced biaxially oriented and heat set polyethylene terephthalate film coated with an anchor coating of thickness 1 micron comprising a copolymer of 88 percent vinylidene chloride and 12 percent acrylonitrile.
The film had an overall thickness of 36 microns.
A coating composition incorporating N,N'-dimethyl bipyridilium as the active component and polyvinyl alcohol as a carrier matrix was made up in water. The composition had the following constitution percent du Pont grade 72-60 Elvanol 99l00 percent hydrolysed polyvinyl alcohol.
1 percent N,N'-dimethylbipyridilium dimethyl sulphate. This composition was applied to the subbed surface of the support film and dried slowly at room temperature (l5-30C).
The dried film was exposed to ultra-violet light for 60 seconds through a lined negative image so as to sensitize the coating by exposure in tracks 0.04 mm wide spaced 0.01 mm.
An activator solution was made up having the following constitution:
0.! part palladium chloride Continued 10 parts concentrated hydrochloric acid 40 parts anhydrous sodium sulphate 4 parts borax 1000 parts distilled water.
The exposed film was immersed. in a bath of the sensitiser solution maintained at a temperature of 25C for one minute to deposit a layer of palladium metal over the exposed parts of the coating. The film was then washed with distilled water.
An electroless plating solution of the following composition was used to deposit a layer of metal upon the surface of the support:
25 parts Nickel dichloride (6H O) parts Malic acid (monosodium salt) 55 parts Gluconic acid (sodium salt) 35 parts Sodium hypophosphite 40 parts Anhydrous sodium sulphate 4 parts Borax Ammonia solution, S.G. 0.880 to pH9.
The bath was maintained at a temperature of 30C and plating was effected for about 60 minutes. The plated film was finally washed with distilled water and was found to have a strongly adherent nickel/phosphorus coating about one micron in thickness in the regions exposed to the ultra violet light which was capable of information storage by employing inductive recording techniques for write-in and read-out.
EXAMPLE 23 A multifilamentary recording pattern was applied to a carrier by this Example.
The support was a balanced biaxially oriented and heat set polyethylene terephthalate film coated with an anchor coating of thickness 1 micron comprising a copolymer of 88 percent vinylidene chloride and 12 percent acrylonitrile, and a layer of gelatin; 0.001 inch thick. The gelatin surface was immersed in a solution of N,N-dimethyl bis(pyridinium)methyl sulphate (10 percent aqueous solution) for 1 minute, rinsed with distilled water for 5 seconds and allowed to dry.
The coated film was exposed for about 5 minutes through a line negative to a watt mercury vapour lamp at 50 cm, followed by a treatment for five minutes to harden the gelatin layer in the following solution:
10 parts Formaldehyde solution (40 percent) 5 parts Anhydrous sodium carbonate Water to make 1000 parts.
The film was immersed for 1 minute in an activator solution of the following composition:
0.1 part Palladium chloride l0 parts Concentrated hydrochloric acid 40 parts Anhydrous sodium sulphate 4 parts rax l000 parts Distilled water.
The film was then washed in distilled water and de veloped in a nickel-based electroless plating solution made up from 60 parts Cobalt chloride (GI-1,0)
2 parts Nickel dichloride (Gill- 0) 200 parts Sodium Potassium tartrate (4H O) 50 parts Ammonium chloride 17 parts Sodium hypophosphite 40 parts Anhydrous sodium sulphate -Continued 4 Borax Ammonia solution, 5.6. 0.880 to pH) Water to 1000 parts.
parts EXAMPLE 24 Example 22 was repeated so as to deposit an array of elliptical spots of magnetic material on the film. The film was exposed to ultra-violet light through a negative of the desired elliptical spots.
The spots of nickel/phosphorus applied to the film were found to be strongly adherent thereto.
Information was stored on the carrier so obtained by a magneto-optic technique in which magnetic coating, which was in a state of uniform saturation in one direction prior to recording, was illuminated by a laser beam (argon ion, 1 watt output) representing the information to be recorded. A magnetic field of 150 oersteds was applied in the direction opposite to the initial direction of saturation.
The stored information was read-out by observing a rotation in the plane of polarisation of incident light relfected from the elliptical recording spots on the surface of the film.
I claim:
1. A process for the deposition of metal in or on substrate characterized in that the substrate contains or consists of, as active component, an organic compound derived from a cation of the general formula where R-- are hydrogen, halogen or organic substituents and n O or an integer, comprising contacting the substrate with an electroless plating solution.
2. A process according to claim 1 comprising contacting the substrate first with a sensitiser comprising a solution of a compound of a metal of the platinum group, silver or gold and subsequently with the electroless plating solution.
3. A process according to claim 1 in which the active component is supported in a water soluble or swellable polymer.
4. A process according to claim 1 in which the active component is formed in situ from the cation by radiation or by heat.
5. A process according to claim 1 wherein the active component is derived from a cation of the formula:
6. A process according to claim I wherein the active component is derived from a cation of the formula:
CIIII 7. A data recording process which comprises preparing a substrate, containing or consisting of, as active component, an organic compound derived from a cation of the general formula where R are hydrogen, halogen or organic substituents and n 0 or an integer, comprising contacting the substrate with an electroless plating solution, exposing said substrate to radiation or heat, and subsequently contacting with an electroless plating solution.
8. A data recording process according to claim 7 in which the exposed material is contacted with a sensitising solution of a metal of the platinum group, silver or gold before contact with the electroless plating solution.
9. A data recording process according to claim 7 in which the plating solution is a ferromagnetic material plating solution.
10. A data recording process according to claim 9 in which the plating solution is selected from cobalt/phosphorus, nickel/phosphorus and cobalt/nickel/phosphorus plating solutions.
11. A data recording process according to claim 7 in which the support is a non-magnetic disc bearing a coating containing said salt.
12. A data recording process according to claim 7 in which the support is a polymeric film bearing a coating containing said salt.
13. A data recording process according to claim 12 in which the support is a tape formed from a linear polyester.
14. A data recording process according to claim 9 wherein the imagewise distribution of organic compound is a series of discrete tracks on the support.
15. A method of producing metallised foam which includes the steps of introducing an active component derived from a cation of the general formula where R are hydrogen, halogen or organic substituents and n 0 or an integer into a plastics foam and electroless plating, consolidating the deposited metal by electroplating and optionally removing the plastics material.
16. A method according to claim 15 wherein the active component is derived from a cation of the formula:
f tid 17. A method according to claim 15 wherein the active component is derived from a cation of the formula:
| C111 Clix where R are hydrogen, halogen or organic substituents and N 0 or an integer is formed on a base support material, electroless plating. and building up the metallic layer by further plating.
19. A method according to claim 18 for the production of circuits having regions of differing resistivity in which a first circuitwise distribution of active components is plated with a first metal and then a second circuitwise distribution of active component is plated with a second metal of higher resistivity than the first.
20. A method according to claim 18 wherein the active component is derived from a cation of the formula:
JEN IN 21. A method according to claim 18 wherein the active component is derived from a cation of the formula:

Claims (21)

1. A PROCESS FOR THE DEPOSITION OF METAL IN OR ON SUBSTRATE CHARACTERIZED IN THAT THE SUBSTRATE CONTAINS OR CONSISTS OF, AS ACTIVE COMPONENT, AN ORGANIC COMPOUND DERIVED FROM A CATION OF THE GENERAL FORMULA
2. A process according to claim 1 comprising contacting the substrate first with a sensitiser comprising a solution of a compound of a metal of the platinum group, silver or gold and subsequently with the electroless plating solution.
3. A process according to claim 1 in which the active component is supported in a water soluble or swellable polymer.
4. A process according to claim 1 in which the active component is formed in situ from the cation by radiation or by heat.
5. A process according to claim 1 wherein the active component is derived from a cation of the formula:
6. A process according to claim 1 wherein the acTive component is derived from a cation of the formula:
7. A data recording process which comprises preparing a substrate, containing or consisting of, as active component, an organic compound derived from a cation of the general formula
8. A data recording process according to claim 7 in which the exposed material is contacted with a sensitising solution of a metal of the platinum group, silver or gold before contact with the electroless plating solution.
9. A data recording process according to claim 7 in which the plating solution is a ferromagnetic material plating solution.
10. A data recording process according to claim 9 in which the plating solution is selected from cobalt/phosphorus, nickel/phosphorus and cobalt/nickel/phosphorus plating solutions.
11. A data recording process according to claim 7 in which the support is a non-magnetic disc bearing a coating containing said salt.
12. A data recording process according to claim 7 in which the support is a polymeric film bearing a coating containing said salt.
13. A data recording process according to claim 12 in which the support is a tape formed from a linear polyester.
14. A data recording process according to claim 9 wherein the imagewise distribution of organic compound is a series of discrete tracks on the support.
15. A method of producing metallised foam which includes the steps of introducing an active component derived from a cation of the general formula
16. A method according to claim 15 wherein the active component is derived from a cation of the formula:
17. A method according to claim 15 wherein the active component is derived from a cation of the formula:
18. A method of producing printed circuits for electrical or electronic devices in which a circuitwise distribution of active component derived from a cation of the general formula
19. A method according to claim 18 for the production of circuits having regions of differing resistivity in which a first circuitwise distribution of active components is plated with a first metal and then a second circuitwise distribution of active component is plated with a second metal of higher resistivity than the first.
20. A method according to claim 18 wherein the active component is derived from a cation of the formula:
21. A method according to claim 18 wherein the active component is derived from a cation of the formula:
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FR2317685A1 (en) * 1975-06-28 1977-02-04 Vickers Ltd PERFECTIONED PLATES SENSITIVE TO RADIATION
US4910072A (en) * 1986-11-07 1990-03-20 Monsanto Company Selective catalytic activation of polymeric films
US4925937A (en) * 1986-04-29 1990-05-15 Compagnie Oris Industrie Diazapyrene compounds useful for photocleavage of nucleic acids
US5075037A (en) * 1986-11-07 1991-12-24 Monsanto Company Selective catalytic activation of polymeric films
US5202151A (en) * 1985-10-14 1993-04-13 Hitachi, Ltd. Electroless gold plating solution, method of plating with gold by using the same, and electronic device plated with gold by using the same
US5389496A (en) * 1987-03-06 1995-02-14 Rohm And Haas Company Processes and compositions for electroless metallization
US20070215457A1 (en) * 2004-06-01 2007-09-20 Glassman Steven P Apparatus for electroplating an article
US8895874B1 (en) 2009-03-10 2014-11-25 Averatek Corp. Indium-less transparent metalized layers
US8911608B1 (en) 2006-09-12 2014-12-16 Sri International Flexible circuit formation
US20160017498A1 (en) * 2014-07-15 2016-01-21 Rohm And Haas Electronic Materials Llc Electroless copper plating compositions
US9295162B2 (en) 2010-03-12 2016-03-22 Taiwan Green Point Enterprises Co., Ltd. Non-deleterious technique for creating continuous conductive circuits upon the surfaces of a non-conductive substrate
US9474161B2 (en) 2010-03-12 2016-10-18 Taiwan Green Point Enterprises Co., Ltd. Circuit substrate having a circuit pattern and method for making the same
US9678532B2 (en) 2010-03-12 2017-06-13 Taiwan Green Point Enterprises Co., Ltd. Capacitive touch sensitive housing and method for making the same
CN110029382A (en) * 2019-05-22 2019-07-19 电子科技大学 A kind of process of surface treatment and its related directly electroplating technology for being directly electroplated

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US4910072A (en) * 1986-11-07 1990-03-20 Monsanto Company Selective catalytic activation of polymeric films
US5075037A (en) * 1986-11-07 1991-12-24 Monsanto Company Selective catalytic activation of polymeric films
US5389496A (en) * 1987-03-06 1995-02-14 Rohm And Haas Company Processes and compositions for electroless metallization
US5500315A (en) * 1987-03-06 1996-03-19 Rohm & Haas Company Processes and compositions for electroless metallization
US20070215457A1 (en) * 2004-06-01 2007-09-20 Glassman Steven P Apparatus for electroplating an article
US8911608B1 (en) 2006-09-12 2014-12-16 Sri International Flexible circuit formation
US8895874B1 (en) 2009-03-10 2014-11-25 Averatek Corp. Indium-less transparent metalized layers
US9295162B2 (en) 2010-03-12 2016-03-22 Taiwan Green Point Enterprises Co., Ltd. Non-deleterious technique for creating continuous conductive circuits upon the surfaces of a non-conductive substrate
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US9474161B2 (en) 2010-03-12 2016-10-18 Taiwan Green Point Enterprises Co., Ltd. Circuit substrate having a circuit pattern and method for making the same
US9678532B2 (en) 2010-03-12 2017-06-13 Taiwan Green Point Enterprises Co., Ltd. Capacitive touch sensitive housing and method for making the same
US9933811B2 (en) 2010-03-12 2018-04-03 Taiwan Green Point Enterprises Co., Ltd. Capacitive touch sensitive housing and method for making the same
US20160017498A1 (en) * 2014-07-15 2016-01-21 Rohm And Haas Electronic Materials Llc Electroless copper plating compositions
US9869026B2 (en) * 2014-07-15 2018-01-16 Rohm And Haas Electronic Materials Llc Electroless copper plating compositions
CN110029382A (en) * 2019-05-22 2019-07-19 电子科技大学 A kind of process of surface treatment and its related directly electroplating technology for being directly electroplated

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