US3899436A - Machine dishwashing detergent having a reduced condensed phosphate content - Google Patents

Machine dishwashing detergent having a reduced condensed phosphate content Download PDF

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US3899436A
US3899436A US305596A US30559672A US3899436A US 3899436 A US3899436 A US 3899436A US 305596 A US305596 A US 305596A US 30559672 A US30559672 A US 30559672A US 3899436 A US3899436 A US 3899436A
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weight
water
percent
composition
detergent
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James L Copeland
William G Mizuno
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Ecolab Inc
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Economics Laboratory Inc
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Priority to DE19712142055 priority patent/DE2142055A1/de
Priority to GB3938171A priority patent/GB1314507A/en
Priority to FR7132256A priority patent/FR2107361A5/fr
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2075Carboxylic acids-salts thereof
    • C11D3/2086Hydroxy carboxylic acids-salts thereof
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/044Hydroxides or bases
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/06Phosphates, including polyphosphates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/08Silicates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/02Inorganic compounds ; Elemental compounds
    • C11D3/04Water-soluble compounds
    • C11D3/10Carbonates ; Bicarbonates

Definitions

  • ABSTRACT Machine dishwashing detergents having a low condensed phosphate content and characterized by the presence therein of a metallic salt of citric acid (e.g. sodium citrate).
  • An alkaline machine dishwashing detergent e.g. pH at 1% concentration above 10.5 containing less than 30 weight percent on a dry basis of sodium tripolyphosphate and at least 5 weight percent of an alkali metal citrate.
  • Machine dishwashing detergents constitute a generally recognized class of detergent compositions.
  • Machine dishwashing detergents are mixtures of ingredients whose purpose, in combination, is to emulsify and remove food soils, to inhibit the foam caused by certain food soils, to promote the wetting of dinnerware to -*----v-. thereby minimize or eliminate visually observable spotting, to remove stains such as those caused by coffee and tea, to prevent a buildup of soil films on dinnerware surfaces, to reduce or eliminate tarnishing of flatware, and to destroy bacteria. Additionally, machine dishwashing detergents must possess these characteristics without substantially etching or corroding or otherwise damaging the surfaces of dinnerware and flatware.
  • Machine dishwashing detergents are often highly alkaline (a pH above 10.0 and frequently above 12.5 at concentrations of 1 weight in water).
  • Machine dishwashing detergents are often formulated by mixing or otherwise combining alkaline detergent salts and alkaline condensed phosphate salts.
  • chlorine releasing agents and low-foaming or non-foaming organic surface active agents are optionally and preferably included in such compositions.
  • nitrilo triacetic acid appears to be one of the most promising candidates.
  • one disadvantageous effect of nitrilo triacetic acid is its tendency to de-stabilize chlorine in use solutions of machine dishwashing detergents.
  • Other disadvantages of NTA at the present time include cost, lack of general availability, and lack of a threshold effect.
  • the present invention is based upon the discovery that metallic salts of citric acid (e.g. sodium citrate) are effective partial substitutes for alkaline condensed phosphates in machine dishwashing detergents.
  • the i DETAILED DISCUSSION Machine dishwashing detergents of the present invention can be formulated as a solid detergent or as single or multiple package liquid detergents.
  • Solid or dry detergents can be formed by blending to- 2 gether the various detergent-forming ingredients to form a powdered or granular product, or they can be agglomerated, pelletized or the like.
  • Multiple package liquid detergents are those machine diswashing detergents which are formulated into two or more separate liquid components, each component being packaged separately.
  • the separate components are dispensed from their separate containers into the dishwashing tank by suitable dispensing apparatus.
  • the machine dishwashing detergent compositions of i the present invention will normally contain at least one 3 alkaline detergent salt other than an alkaline condensed phosphate salt, at least one alkaline condensed phosphate salt, at least one citrate, and, optionally, a
  • the pH of these machine dishwashing detergents will 7 normally be at least 10.0 and generally not above about 12.8 at a concentration of 1 weight percent in water. i
  • the effectiveness of the present compositions at these high pHs is unexpected since alkali metal citrates are not normally used to sequester calcium, magnesium, or
  • pH values can be obtained by calculating the negative of the logarithm of the hydroxyl ion concentration but are preferably determined by pH measuring instruments which can accurately determine the negative of the logarithm of the hydroxyl ion activity, e.g. Corning Model 12, Research pH meter, with Beckman 39099 E- 3 glass electrode (OlOOC., pH 0-l4 range) and matched calomel reference electrode. Additionally, nomographs can be used for sodium ion error correction.
  • a suflicient amount of the dry or liquid detergents formulations of this invention should be used to provide wash water containing at least O.l percent by weight of detergent solids in water. It is preferred that the wash water contain these solids in stable aqueous solution.
  • the condensed alkali metal phosphate content is preferably near the lower end of the ranges defined herein for greater water solubility and hydrolytic stability of the liquid composition. It is permissible and even preferred for these liquid detergent compositions to contain an aqueous diluting medium which acts as a solvating phase rather than the continuous phase of an emulsion or dispersion.
  • the ingredients and/or their proportions are selected for good water solubility so as to permit at least one part by weight of the solid formulation to be totally dissolved in 99 (and preferably no more than 1,000, typically no more than 500) parts by weight of water.
  • the solid, high pH detergent compositions of this invention typically contain fairly substantial amounts of sodium carbonate and caustic soda (sodium hydroxide) or other alkali metal hydroxides, e.g. KOH.
  • caustic soda sodium hydroxide
  • the amount of caustic I soda should preferably not exceed about or 30 percent by weight so that the wash water will contain only a fraction of 1 percent by weight of caustic and will exhibit a pH measurement less than 12.8.
  • the lower pH formulations of this invention typically contain a metasili'cate as a non-sequestering builder salt, the same or smaller amounts of caustic, and a relatively small amount of sodium carbonate.
  • All the ingredients of either of the solid or liquid compositions of this invention should be selected so as to provide a detergent which produces little or no foam during machine dishwashing, even in interaction with foamable food soils such as egg or milk residues. Lowfoaming or non-foaming ingredients can be used to help provide this freedom from excessive foaming, and,
  • surfactants with low foaming or even de-foaming properties can be added to reduce or control foaming.
  • a realistic test for low foaming detergent compositions containing builder salts, condensed phosphates, surfactants, etc. is the commercial dishwashing machine test described in column 2, line 59 et seq. and Table III and IV of U.S. Pat. No. 3,444,242 (Rue et a1), issued May 13, I969.
  • Detergent formulations of this invention do not unduly reduce either the r.p.m. of the spray arm or the wash pressure in this test.
  • Alkaline detergent salts or detergent builder salts as they are sometimes called are well known to those engaged in the detergent industry and include such chemicals as di and tri-sodium orthophosphates, sodium carbonate, sodium bicarbonate, sodium silicates, sodium metasilicate, sodium borate, caustic soda, caustic potash, and the like. These salts are used primarily to adjust the pH of the wash water and/or to minimize corrosion. These salts may have a water conditioning effect, but this effect is characterized by the precipitation of hardness rather than by a sequestration or soluble complex formation or other solubilization effect.
  • the combined amount of these non-sequestering detergent builder salts will generally but not always be less than 80 weight percent of the total dishwashing detergent formula (on a dry basis). More usually, the total amount of such detergent salts will range from 2 to weight percent on the same basis.
  • n is an integer ranging from 1 to about 60.
  • the lower numerical values of n are preferred, e.g. 1-6. It is permissible to use condensed polyphosphates wherein n is larger than 60; however, such high molecular weight phosphates are less preferred, due to their relative lack of availability and lower water solubility. Cyclic condensed phosphates (wherein a plurality of -PO M-- units join to form a ring) can also be used.
  • Typical alkaline condensed phosphates include tetrasodium pyrophosphate, tetra potassium pyrophosphate, sodium tripolyphosphate, other sodium polyphosphates and the like.
  • alkaline condensed phosphate salts have a number of properties which make them particularly suitable for use in machine dishwashing detergent compositions.
  • Other classes of compounds investigated by detergent chemists have equal or even superior sequestering capabilities but often lack the buffering, deflocculation, solubilizing or peptizing, and other desirable effects provided by these condensed phosphate salts.
  • the socalled threshold effect (the ability to sequester hard water metal ions beyond the stoichiometric presence of the sequestering agent) has already been alluded to and is observed with sodium tripolyphosphate at the levels of about 5 to about 20 parts per million. It is also known that these condensed phosphate salts are active sequestering agents in aqueous alkaline media.
  • the amount of alkaline condensed phosphate in the detergent compositions will be less than 35 weight percent on a dry basis, typically less than 30 weight percent on the same basis. To provide a reasonable assurance that the threshold effect will be obtained, more than 0.5 weight percent of the alkaline condensed phosphate (dry basis) is used in the composition. Normally, the amount of alkaline condensed phosphate used in these compositions will be from 2-20 percent, e.g. 2-10 percent, on the same basis.
  • any of the water soluble metal salts of citric acid can be used in the practice of the present invention. However, all salts do not serve with equal effectiveness, and the alkali metal salts, particularly the sodium and potassium citrates, are preferred.
  • the alkali metal salts particularly the sodium and potassium citrates
  • Commercial sodium citrate is fully neutralized and is more accurately described as trisodium citrate.
  • Trisodium citrate is available as white crystals or granular powder. It is odorless, stable in air, and has a pleasant saline taste. Each molecule of trisodium citrate dihydrate loses two molecules of water of hydration when heated to 150C.
  • Commercial potassium citrate also exists as white crystals or powder. It is normally available as the monohydrate (as contrasted to sodium citrate which exists as the dihydrate).
  • the amount of citrate employed will be above 5 percent and will generally fall within the range of 5-60 weight percent on a dry basis (expressed as trisodium citrate). Water of hydration can be considered to be part of the salt. More usually, the amount of citrate (whether hydrated or not) employed will be from 5-40 weight percent, e.g. l-30 percent on the same basis.
  • citrates can be used.
  • a citrate can be formed in situ from, for example, the combination of citric acid with sodium or potassium hydroxide.
  • the use of a pre-formed alkali metal citrate or a mixture thereof is particularly preferred with dry blended solid detergents.
  • the combination of the citrate and the condensed phosphate salt e.g. sodium tripolyphoshate
  • the total of the citrate and the condensed phosphate salt will be in the range of 7-90 weight percent on a dry basis and will generally not exceed 65 weight percent (dry basis) of the total composition.
  • Excellent results can be obtained from the combination of sodium tripolyphosphate and sodium citrate when the ratio on a dry weight basis of polyphosphate to citrate is less than about 2:] but greater than about 0.05:1, i.e., 1:2 to 20:1 citratezpolyphosphate.
  • One preferred method for formulating a detergent composition of this invention is to modify a conventional machine dishwashing detergent formula by replacing more than one-third of the condensed phosphate salt with citrate; provided, of course. that the condensed phosphate content is reduced below 35 percent on a dry weight basis.
  • a typical elemental analysis for phosphorus in compositions of this invention shows less than 8.7% (e.g. less than by weight phosphorus.
  • Orthophosphates are preferably not used as builder salts (or used in very small amounts), so that However, one-third, one-half, or even nine-tenths or more of the polyphosphate can be replaced by citrate with little or no significant loss in overall performance characteristics of the detergent composition.
  • citrates are formed in situ from citric acid in compositions of the present invention, either solid or dissolved citric acid can be used.
  • aqueous citric acid solutions at concentrations of about 25-40 percent by weight are suitable.
  • CHLORINE RELEASING AGENTS Among the various chlorine releasing agents are chlorinated trisodium phosphate, potassium and sodium dichloroisocyanurate, trichloroisoeyanuric acid and double salts or crystalline complex salts or hydrated salts thereof (See U.S. Pat. No. 3,272,813), trichloromelamine, Chloramine T," alkali metal and alkaline earth metal hypochlorites (e.g. sodium or potassium salt). These agents are not always required for 1 good dishwashing, and, in any event, less than 5 or l0 percent by weight (e.g. 0.l3%), based on the dry solids of the total composition, is ordinarily effective.
  • the preferred chlorine-releasing agents are the chlon'nated cyanurate's and their salts.
  • the alkali metal hypochlorites are also particularly useful.
  • surfactants are useful in many types of detergent compositions, those which have a tendency to produce'stable foam are preferably excluded or used in minimum amounts in machine dishwashing compositions.
  • the preferred surfactants of this composition have a cloud point of about 45C. or less (preferably less than 35C, e.g. 2030C.) determined in distilled water at a concentration of 1 percent.
  • These preferred surfactants, at 0.l weight percent concentration in water have Ross-Miles test values indicating the formation of very little stable foam after several minutes.
  • the i Ross-Miles test is performed by pipetting the 0.1 percent detergent solution into a column of water, measuring the height of foam immediately after pipetting and measuring again after 5 minutes. Water hardness is preferably specified for the test, but foam height values for nonionic surfactants tend to be independent of the hardness of the test water.
  • non-foaming or low-foaming detersodium Gimme dihydme 250 gents used in this invention have Ross-Miles foam sodium tripolyphosphate (anhydrous) 5 1 caustic soda (anhydrous) 21 height values of less than 45 mm/ 15 mm (initial value/ sod' tas'l' h d 2 5 minute value).
  • Typical of these preferred surfactants y mus) 2 are nonionic surfactants containing oxyethylene and, if sodium dichloroisocyanurate desired, some oxypropylene units. See for example US.
  • EXAMPLE 1 This example illustrates the preparation of a single package liquid machine dishwashing detergent concentrate having a pH above 10.0
  • the aforementioned commercial machine dishwash- Ingredient Amount (5%) ing test of the Rue et al US. Pat. No. 3,444,242 provides a criterion for the low foaming characteristics of Citric acid 100 completely formulated compositions of this invention.
  • zfi" g gf; 2:8 The compositions of this invention control foam to the NaOCl (added as 10-15% NaOCl extent that when used at 0.25 to 0.75 percent by weight sg 1'; (dry basis) in 6.5 liters of 140F. wash water, the rpm.
  • the aforementioned surfactants are used in limited amounts, e. g. 0-5 percent by weight of the total formulation.
  • Citric acid is dissolved in part or all of the water.
  • KOH is added to neutralize the citric acid (i.e., form a citrate in situ). After the solution cools, the remaining ingredients are added.
  • Solid detergent compositions for machine dishwashing were prepared by blending soda ash (anhydrous sodium carbonate), caustic soda (anhydrous sodium hydroxide), the low foaming nonionic surfactant described in US. Pat. No. 3,048,548, various amounts of sodium tripolyphosphate (STP) and sodium citrate (i.e. trisodium citrate dihydrate), the citrate and the ST? each being varied over the range of 0-33.40 parts by weight.
  • the detergent composition containing no citrate was referred to as the Standard
  • the detergent containing no STP was referred to as the All-Citrate" sample.
  • the low foaming nonionic surfactant was premixed with sodium carbonate to form an 85/15 (weight/weight) Na- CO /surfactant composition hereinafter referred to as the pre-mix.”
  • bases such as sodium and potassium hydroxide, filler, corrosion inhibitors, anti-caking agents, coloring agents and the like can be included in machine dishwashing detergents of this invention.
  • neutral salts such as sodium sulfate and sodium chloride can be used as fillers.
  • compositions of this invention are water soluble.
  • water soluble is meant the ability to form at least a 10 weight percent solution in deionized water.
  • EXAMPLE 1 The pH of the Standard was measured with a Corning glass electrode pH meter at 1.0 percent by weight and 0.1 percent by weight concentration in aqueous solution. The results were:
  • This example illustrates the preparation of a solid or dry detergent according to this invention.
  • the detergent formulations were tested and compared to the Standard" as to their performance in machine dishwashing.
  • glasses were washed in a Hobart C-44 dishwasher using well water of l3 grains hardness heated to l60F.
  • the glasses were cycled ten times in the dishwasher, during which time the detergent concentration was maintained at a level of 2,000 parts per million (plus or minus percent).
  • the glasses were inspected for filming and spotting.
  • the results reported subsequently in Table I were based upon an average rating of three glasses.
  • the detergents were ranked in order of performance from the least film (l) to the heaviest film (5). Essentially no foaming was observed in the wash tank in connection with any of the detergent formulations tested.
  • an alkaline condensed phosphate salt generally characterized by the structural formula 0 i ll no-p-o P-O n l OM on wherein M is hydrogen or an alkali metal, at least one i M being an alkali metal, and
  • n is an integer ranging from 1 to and 2. 2 by weight, on a dry basis, of a nonsequestering, alkaline, pH-adjusting or buffering detergent builder salt;
  • said detergent Composition having a pH of about 10.0 to 12.8 and a Ross-Miles foam height, determined at a concentration of 0.1 percent by weight of said detergent composition in water, of less than 45 mm initially and less than 15mm after five minutes in a column of water maintained at 50C.; the improvement which comprises:
  • said salt of citric acid substitutes for part of said condensed phosphate; whereby the amount of said condensed phosphate in the resulting detergent composition is in the range of 0.5 to 35 percent by weight of the resulting detergent composition; and whereby the amount of said detergent builder salt in the resulting detergent composition is within the range of 2 80% by weight;
  • said salt of citric acid substitutes for at least one-third by weight, on a dry basis, said alkaline condensed phosphate, whereby the ratio of said salt of citric acid to said condensed phosphate in said resulting detergent composition, on a dry weight basis, is in the range of from 1:3 to 20:1.
  • said salt of citric acid is an alkali metal citrate; the amount of said citrate is l 30 percent by weight and the amount of said alkaline condensed phosphate on the same basis is less than 30 percent by weight, all on a dry basis.
  • said detergent composition consists essentially of solids including a chlorinereleasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisoeyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
  • a chlorinereleasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisoeyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
  • said detergent composition is a liquid concentrate containing a chlorine releasing agent comprising an alkali metal hypochlorite.
  • a machine dishwashing detergent composition which, in 0.1 weight percent concentration in water, has Ross-Miles foam heights, using a water column maintained at 50C., of less than 45mm initially and less than mm after five minutes, and which has a pH, determined at 1 weight percent solution in water, of about 10 to 12.8, said composition consisting essentially of:
  • n is an integer from I to 6, all of the said percentages being on a dry basis.
  • composition according to claim 7 wherein the ratio, on a dry weight basis, of said component (0) to said component (d) is in the range of 1:2 to 20:1, and total of said components (0) and (d) does not exceed 65 percent by weight of said composition on a dry basis.
  • composition according to claim 7 wherein said component (c) is the product of the in situ reaction of citric acid and an alkali metal hydroxide.
  • composition according to claim 7 wherein said detergent composition consists essentially of solids including a chlorine-releasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisocyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
  • a chlorine-releasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisocyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
  • composition according to claim 7 wherein said detergent composition is a liquid concentrate containing a chlorine releasing agent comprising an alkali metal hypochlorite.
  • composition according to claim 13 wherein said water soluble detergent builder salt is sodium carbonate.
  • composition according to claim 14 wherein said composition comprises l0-30 percent by weight of said citrate and 2-20 percent by weight of sodium tripolyphosphate.
  • wash water used in said process after addition of said composition, comprises 0. l-l percent by weight of said composition on a dry basis.
  • Treated wash water useful for machine dishwashing having a pH in the range of about 10 12.8 and being substantially free of stable foam comprising:
  • a machine detergent composition comprising:
  • c. 2 70 percent by weight of a non-sequestering, alkaline, pH-adjusting or buffering alkali metal detergent builder salt, all on a dry basis, and

Abstract

Machine dishwashing detergents having a low condensed phosphate content and characterized by the presence therein of a metallic salt of citric acid (e.g. sodium citrate). An alkaline machine dishwashing detergent (e.g. pH at 1% concentration above 10.5) containing less than 30 weight percent on a dry basis of sodium tripolyphosphate and at least 5 weight percent of an alkali metal citrate.

Description

United States Patent Copeland et al.
MACHINE DISHWASHING DETERGENT HAVING A REDUCED CONDENSED PHOSPHATE CONTENT Inventors: James L. Copeland, Bloomington;
William G. Mizuno, St. Paul, both of Minn.
Economics Laboratory, Inc., St. Paul, Minn.
Filed: Nov. 10, 1972 Appl. No.: 305,596
Related US. Application Data Continuation-impart of Ser. No. 70,528. Sept. 8, 1970. abandoned.
Assignee:
US. Cl. 252/99; 252/135; 252/156; 252/D1G. 11; 252/D1G. 19
Int. Cl Clld 7/38 Field of Search 252/99, 135, 256, DIG. l9, 252/D1G. 11, 103
References Cited UNITED STATES PATENTS 11/1941 Tucker 252/137 X 2/1943 Tucker 252/137 X 3,899,436 51 Aug. 12, 1975 FORElGN PATENTS OR APPLICATIONS 1,300,699 6/1962 France 1,197,446 7/1970 United Kingdom Primary Examiner-Benjamin R. Padgett Assistant Examiner-P. A. Nelson Attorney, Agent, or Firm-Thomas M. Meshbesher [57] ABSTRACT Machine dishwashing detergents having a low condensed phosphate content and characterized by the presence therein of a metallic salt of citric acid (e.g. sodium citrate). An alkaline machine dishwashing detergent (e.g. pH at 1% concentration above 10.5) containing less than 30 weight percent on a dry basis of sodium tripolyphosphate and at least 5 weight percent of an alkali metal citrate.
21 Claims, No Drawings MACHINE DISHWASHING DETERGENT HAVING A REDUCED CONDENSED PHOSPHATE CONTENT CROSS REFERENCE TO RELATED APPLICATION This application is a continuation-in-part of our application Ser. No. 70,528 filed Sept. 8, 1970, which was copending with this application and is now abandoned.
BACKGROUND OF THE INVENTION Machine dishwashing detergents constitute a generally recognized class of detergent compositions. Machine dishwashing detergents are mixtures of ingredients whose purpose, in combination, is to emulsify and remove food soils, to inhibit the foam caused by certain food soils, to promote the wetting of dinnerware to -*----v-. thereby minimize or eliminate visually observable spotting, to remove stains such as those caused by coffee and tea, to prevent a buildup of soil films on dinnerware surfaces, to reduce or eliminate tarnishing of flatware, and to destroy bacteria. Additionally, machine dishwashing detergents must possess these characteristics without substantially etching or corroding or otherwise damaging the surfaces of dinnerware and flatware.
Machine dishwashing detergents are often highly alkaline (a pH above 10.0 and frequently above 12.5 at concentrations of 1 weight in water). Machine dishwashing detergents are often formulated by mixing or otherwise combining alkaline detergent salts and alkaline condensed phosphate salts. Frequently, chlorine releasing agents and low-foaming or non-foaming organic surface active agents (e.g. nonionic surfactants) are optionally and preferably included in such compositions.
In recent years, increasing attention has been focused upon environmental pollution problems (e.g. water pollution). Phosphates have been identified as a contributing factor to water pollution (e.g. by pr noting the growth of algae) and considerable effort has been devoted to attempts at replacing all or at least some significant part of the alkaline condensed phosphates used in machine dishwashing detergents with chemicals that are more ecologically acceptable. Of the numerous compounds that have been tested as substitutes for alkaline condensed phosphates (particularly as substitutes for sodium tripolyphosphate), very few chemicals have given promising results. Many chemicals lack the desired cleansing ability. Other chemicals lack a threshold effect, i.e, the ability to sequester hard water metal ions beyond their stoichiometric presence (contrary to sodium tripolyphosphate which has such an ability). Still others create foam problems and still others are as much or more ecologically undersirable as the alkaline condensed phosphates.
Among the many chemicals tested for use as a substitute for sodium tripolyphosphate, nitrilo triacetic acid appears to be one of the most promising candidates. However, one disadvantageous effect of nitrilo triacetic acid (often call NTA") is its tendency to de-stabilize chlorine in use solutions of machine dishwashing detergents. Other disadvantages of NTA at the present time include cost, lack of general availability, and lack of a threshold effect.
SUMMARY OF THE INVENTION The present invention is based upon the discovery that metallic salts of citric acid (e.g. sodium citrate) are effective partial substitutes for alkaline condensed phosphates in machine dishwashing detergents. The i DETAILED DISCUSSION Machine dishwashing detergents of the present invention can be formulated as a solid detergent or as single or multiple package liquid detergents.
v dam.-. M...
Solid or dry detergents can be formed by blending to- 2 gether the various detergent-forming ingredients to form a powdered or granular product, or they can be agglomerated, pelletized or the like.
Multiple package liquid detergents are those machine diswashing detergents which are formulated into two or more separate liquid components, each component being packaged separately. In the dishwashing operation, the separate components are dispensed from their separate containers into the dishwashing tank by suitable dispensing apparatus.
Although the present invention can be applied to or embodied in any of these various types of machine dishwashing detergents, its greatest advantage is associated with the production of solid detergent compositions and single package liquid detergent compositions. Of these, the formulation and use of solid machine dishwashing detergents is of particular significance.
The machine dishwashing detergent compositions of i the present invention will normally contain at least one 3 alkaline detergent salt other than an alkaline condensed phosphate salt, at least one alkaline condensed phosphate salt, at least one citrate, and, optionally, a
chlorine releasing agent and various surfactants. If desired, other ingredients can be included in the detergent compositions of the present invention.
The pH of these machine dishwashing detergents will 7 normally be at least 10.0 and generally not above about 12.8 at a concentration of 1 weight percent in water. i The effectiveness of the present compositions at these high pHs is unexpected since alkali metal citrates are not normally used to sequester calcium, magnesium, or
ferric ions in alkaline aqueous media having a pH i i above 9. When the present compositions are to be used I for institutional machine dishwashing, they will gener- T- ally be used to fonn an alkaline wash water with a pH i which is not in excess of 12.8, and a pH of ll.0-l2.7 is ordinarily adequate for such institutional use. For home machine dishwashing use, a pH range of lO.O--1 1.0 for the wash water, particularly l0.0-l0.5 is preferable. These pH values can be obtained by calculating the negative of the logarithm of the hydroxyl ion concentration but are preferably determined by pH measuring instruments which can accurately determine the negative of the logarithm of the hydroxyl ion activity, e.g. Corning Model 12, Research pH meter, with Beckman 39099 E- 3 glass electrode (OlOOC., pH 0-l4 range) and matched calomel reference electrode. Additionally, nomographs can be used for sodium ion error correction.
A suflicient amount of the dry or liquid detergents formulations of this invention should be used to provide wash water containing at least O.l percent by weight of detergent solids in water. It is preferred that the wash water contain these solids in stable aqueous solution. In liquid machine dishwashing detergent compositions of this invention, the condensed alkali metal phosphate content is preferably near the lower end of the ranges defined herein for greater water solubility and hydrolytic stability of the liquid composition. It is permissible and even preferred for these liquid detergent compositions to contain an aqueous diluting medium which acts as a solvating phase rather than the continuous phase of an emulsion or dispersion. In solid detergent formulations of this invention, the ingredients and/or their proportions are selected for good water solubility so as to permit at least one part by weight of the solid formulation to be totally dissolved in 99 (and preferably no more than 1,000, typically no more than 500) parts by weight of water.
' machine dishwashing.
The solid, high pH detergent compositions of this invention (e.g. for institutional use) typically contain fairly substantial amounts of sodium carbonate and caustic soda (sodium hydroxide) or other alkali metal hydroxides, e.g. KOH. However, the amount of caustic I soda should preferably not exceed about or 30 percent by weight so that the wash water will contain only a fraction of 1 percent by weight of caustic and will exhibit a pH measurement less than 12.8. The lower pH formulations of this invention typically contain a metasili'cate as a non-sequestering builder salt, the same or smaller amounts of caustic, and a relatively small amount of sodium carbonate.
All the ingredients of either of the solid or liquid compositions of this invention should be selected so as to provide a detergent which produces little or no foam during machine dishwashing, even in interaction with foamable food soils such as egg or milk residues. Lowfoaming or non-foaming ingredients can be used to help provide this freedom from excessive foaming, and,
as will be pointed out in more detail subsequently, surfactants with low foaming or even de-foaming properties can be added to reduce or control foaming. A realistic test for low foaming detergent compositions containing builder salts, condensed phosphates, surfactants, etc. is the commercial dishwashing machine test described in column 2, line 59 et seq. and Table III and IV of U.S. Pat. No. 3,444,242 (Rue et a1), issued May 13, I969. Detergent formulations of this invention do not unduly reduce either the r.p.m. of the spray arm or the wash pressure in this test.
ALKALlNE DETERGENT SALTS Alkaline detergent salts or detergent builder salts as they are sometimes called (other than alkaline condensed phosphate salts) are well known to those engaged in the detergent industry and include such chemicals as di and tri-sodium orthophosphates, sodium carbonate, sodium bicarbonate, sodium silicates, sodium metasilicate, sodium borate, caustic soda, caustic potash, and the like. These salts are used primarily to adjust the pH of the wash water and/or to minimize corrosion. These salts may have a water conditioning effect, but this effect is characterized by the precipitation of hardness rather than by a sequestration or soluble complex formation or other solubilization effect. In machine dishwashing, sequestration is the preferred means for reducing hardness, since precipitated calcium carbonate or the like can form a film upon dishes or glassware. Thus, another way of characterizing these salts would be to describe them as the non-sequestering detergent builder salts, and they are included primarily for their pH-adusting and/or buffering rather than their water conditioning properties. The sodium silicates inhibit corrosion of glass, ceramic and metal surfaces in addition to buffering and adjusting the pH.
The combined amount of these non-sequestering detergent builder salts will generally but not always be less than 80 weight percent of the total dishwashing detergent formula (on a dry basis). More usually, the total amount of such detergent salts will range from 2 to weight percent on the same basis.
ALKALINE CONDENSED PHOSPHATE SALTS OM OM wherein M is hydrogen or an alkali metal (at least one M being an alkali metal) and n is an integer ranging from 1 to about 60. The lower numerical values of n are preferred, e.g. 1-6. It is permissible to use condensed polyphosphates wherein n is larger than 60; however, such high molecular weight phosphates are less preferred, due to their relative lack of availability and lower water solubility. Cyclic condensed phosphates (wherein a plurality of -PO M-- units join to form a ring) can also be used.
Typical alkaline condensed phosphates include tetrasodium pyrophosphate, tetra potassium pyrophosphate, sodium tripolyphosphate, other sodium polyphosphates and the like.
These alkaline condensed phosphate salts have a number of properties which make them particularly suitable for use in machine dishwashing detergent compositions. Other classes of compounds investigated by detergent chemists have equal or even superior sequestering capabilities but often lack the buffering, deflocculation, solubilizing or peptizing, and other desirable effects provided by these condensed phosphate salts. The socalled threshold effect (the ability to sequester hard water metal ions beyond the stoichiometric presence of the sequestering agent) has already been alluded to and is observed with sodium tripolyphosphate at the levels of about 5 to about 20 parts per million. It is also known that these condensed phosphate salts are active sequestering agents in aqueous alkaline media.
As used in the compositions of the present invention, the amount of alkaline condensed phosphate in the detergent compositions will be less than 35 weight percent on a dry basis, typically less than 30 weight percent on the same basis. To provide a reasonable assurance that the threshold effect will be obtained, more than 0.5 weight percent of the alkaline condensed phosphate (dry basis) is used in the composition. Normally, the amount of alkaline condensed phosphate used in these compositions will be from 2-20 percent, e.g. 2-10 percent, on the same basis.
THE CITRATES Any of the water soluble metal salts of citric acid can be used in the practice of the present invention. However, all salts do not serve with equal effectiveness, and the alkali metal salts, particularly the sodium and potassium citrates, are preferred. There are three COOH radicals on the citric acid molecule. Commercial sodium citrate" is fully neutralized and is more accurately described as trisodium citrate. Trisodium citrate is available as white crystals or granular powder. It is odorless, stable in air, and has a pleasant saline taste. Each molecule of trisodium citrate dihydrate loses two molecules of water of hydration when heated to 150C. Commercial potassium citrate also exists as white crystals or powder. It is normally available as the monohydrate (as contrasted to sodium citrate which exists as the dihydrate).
As used in the present invention, the amount of citrate employed will be above 5 percent and will generally fall within the range of 5-60 weight percent on a dry basis (expressed as trisodium citrate). Water of hydration can be considered to be part of the salt. More usually, the amount of citrate (whether hydrated or not) employed will be from 5-40 weight percent, e.g. l-30 percent on the same basis.
If desired, mixtures of citrates can be used. Although it is not preferred, a citrate can be formed in situ from, for example, the combination of citric acid with sodium or potassium hydroxide. The use of a pre-formed alkali metal citrate or a mixture thereof is particularly preferred with dry blended solid detergents.
The combination of the citrate and the condensed phosphate salt (e.g. sodium tripolyphoshate) appears to cooperate in some fashion, and the total of the citrate and the condensed phosphate salt will be in the range of 7-90 weight percent on a dry basis and will generally not exceed 65 weight percent (dry basis) of the total composition. Excellent results can be obtained from the combination of sodium tripolyphosphate and sodium citrate when the ratio on a dry weight basis of polyphosphate to citrate is less than about 2:] but greater than about 0.05:1, i.e., 1:2 to 20:1 citratezpolyphosphate. One preferred method for formulating a detergent composition of this invention is to modify a conventional machine dishwashing detergent formula by replacing more than one-third of the condensed phosphate salt with citrate; provided, of course. that the condensed phosphate content is reduced below 35 percent on a dry weight basis. A typical elemental analysis for phosphorus in compositions of this invention shows less than 8.7% (e.g. less than by weight phosphorus. Orthophosphates are preferably not used as builder salts (or used in very small amounts), so that However, one-third, one-half, or even nine-tenths or more of the polyphosphate can be replaced by citrate with little or no significant loss in overall performance characteristics of the detergent composition. Although this invention is not bound by any theory, it appears that so long as sufficient condensed alkali metal phosphate is present to preserve the threshold effect, the citrate is an effective substitute for the remainder of the polyphoshate that would normally be present in a ma- 9 chine dishwashing detergent. However, partial replacement of condensed alkali metal phosphate with other carboxylic acid salt water conditioning agents (e.g. gluconate salts) does not appear to provide the same performance as the partial replacement with citrates.
When citrates are formed in situ from citric acid in compositions of the present invention, either solid or dissolved citric acid can be used. Commercially available aqueous citric acid solutions at concentrations of about 25-40 percent by weight are suitable.
CHLORINE RELEASING AGENTS Among the various chlorine releasing agents are chlorinated trisodium phosphate, potassium and sodium dichloroisocyanurate, trichloroisoeyanuric acid and double salts or crystalline complex salts or hydrated salts thereof (See U.S. Pat. No. 3,272,813), trichloromelamine, Chloramine T," alkali metal and alkaline earth metal hypochlorites (e.g. sodium or potassium salt). These agents are not always required for 1 good dishwashing, and, in any event, less than 5 or l0 percent by weight (e.g. 0.l3%), based on the dry solids of the total composition, is ordinarily effective.
ln solid machine dishwashing compositions of the invention, the preferred chlorine-releasing agents are the chlon'nated cyanurate's and their salts. ln liquid formulas, the alkali metal hypochlorites are also particularly useful.
LOW FOAMlN G, NONFOAMING OR DE-FOAMING SURFACTANTS Although surfactants are useful in many types of detergent compositions, those which have a tendency to produce'stable foam are preferably excluded or used in minimum amounts in machine dishwashing compositions. The preferred surfactants of this composition have a cloud point of about 45C. or less (preferably less than 35C, e.g. 2030C.) determined in distilled water at a concentration of 1 percent. These preferred surfactants, at 0.l weight percent concentration in water, have Ross-Miles test values indicating the formation of very little stable foam after several minutes. The i Ross-Miles test is performed by pipetting the 0.1 percent detergent solution into a column of water, measuring the height of foam immediately after pipetting and measuring again after 5 minutes. Water hardness is preferably specified for the test, but foam height values for nonionic surfactants tend to be independent of the hardness of the test water. in a column of water main- Ingredient Amount (h tamed at 50C., non-foaming or low-foaming detersodium Gimme dihydme 250 gents used in this invention have Ross-Miles foam sodium tripolyphosphate (anhydrous) 5 1 caustic soda (anhydrous) 21 height values of less than 45 mm/ 15 mm (initial value/ sod' tas'l' h d 2 5 minute value). Typical of these preferred surfactants y mus) 2 are nonionic surfactants containing oxyethylene and, if sodium dichloroisocyanurate desired, some oxypropylene units. See for example US.
Pat. No. 3,048,548, issued Aug. 7, 1962, and U5. Pat.
EXAMPLE 1] This example illustrates the preparation of a single package liquid machine dishwashing detergent concentrate having a pH above 10.0
Nos. 3,314,891 (Schmolka et a1) and 3,595,968
(Groves).
The aforementioned commercial machine dishwash- Ingredient Amount (5%) ing test of the Rue et al US. Pat. No. 3,444,242 provides a criterion for the low foaming characteristics of Citric acid 100 completely formulated compositions of this invention. zfi" g gf; 2:8 The compositions of this invention control foam to the NaOCl (added as 10-15% NaOCl extent that when used at 0.25 to 0.75 percent by weight sg 1'; (dry basis) in 6.5 liters of 140F. wash water, the rpm.
of the wash arm with detergent alone, or with detergent plus 0.1 percent by weight of mixed whole raw egg soil 15 greater than 80 percent of the rpm. measured with water alone.
The aforementioned surfactants are used in limited amounts, e. g. 0-5 percent by weight of the total formulation.
The above-noted ingredients are mixed in the following manner. Citric acid is dissolved in part or all of the water. Next, the KOH is added to neutralize the citric acid (i.e., form a citrate in situ). After the solution cools, the remaining ingredients are added.
EXAMPLES III-V Solid detergent compositions for machine dishwashing were prepared by blending soda ash (anhydrous sodium carbonate), caustic soda (anhydrous sodium hydroxide), the low foaming nonionic surfactant described in US. Pat. No. 3,048,548, various amounts of sodium tripolyphosphate (STP) and sodium citrate (i.e. trisodium citrate dihydrate), the citrate and the ST? each being varied over the range of 0-33.40 parts by weight. The detergent composition containing no citrate was referred to as the Standard, the detergent containing no STP was referred to as the All-Citrate" sample. The low foaming nonionic surfactant was premixed with sodium carbonate to form an 85/15 (weight/weight) Na- CO /surfactant composition hereinafter referred to as the pre-mix."
The resulting formulations were:
OTHER ADDITIVES Depending upon the end use and desired performance characteristics of compositions of the invention, bases such as sodium and potassium hydroxide, filler, corrosion inhibitors, anti-caking agents, coloring agents and the like can be included in machine dishwashing detergents of this invention. If desired, neutral salts such as sodium sulfate and sodium chloride can be used as fillers.
Generally speaking, all ingredients of compositions of this invention, other than the aforementioned surfactants, anti-caking agents and chlorine release agents, are water soluble. By water soluble" is meant the ability to form at least a 10 weight percent solution in deionized water.
The present invention is further illustrated by the following specific examples. Unless otherwise indicated, all parts and percentages are by weight.
lNGREDlENTS 1N PARTS BY WElGI-Tl' Chlorine Soda Caustic Dry Sodium Example Ash Sodu Pro-Mix Bleach STP Citrate Stundurd 30.80 21.40 12.00 2.40 33.40 0.0 111 30.80 21.40 12.00 2.40 16.70 16.70 1V 30.80 21.40 12.00 2.40 5.56 27.74 V 30.80 21.40 12.00 2.40 3.04 30.36 All-Citrate 30.80 21.40 12.00 2.40 0.0 33.40
EXAMPLE 1 The pH of the Standard was measured with a Corning glass electrode pH meter at 1.0 percent by weight and 0.1 percent by weight concentration in aqueous solution. The results were:
This example illustrates the preparation of a solid or dry detergent according to this invention.
The following dry ingredients are mixed together in Concentration pH the proportions indicated. pH of the resulting composi- 1% 1165 tion is above 10.0. 0.1% 11.55
The detergent formulations were tested and compared to the Standard" as to their performance in machine dishwashing. In the test. glasses were washed in a Hobart C-44 dishwasher using well water of l3 grains hardness heated to l60F. The glasses were cycled ten times in the dishwasher, during which time the detergent concentration was maintained at a level of 2,000 parts per million (plus or minus percent). Following completion of the test, the glasses were inspected for filming and spotting. The results reported subsequently in Table I were based upon an average rating of three glasses. The detergents were ranked in order of performance from the least film (l) to the heaviest film (5). Essentially no foaming was observed in the wash tank in connection with any of the detergent formulations tested.
Table 1 Performance of Examples lll-V vs. Standard and All-Citrate Example Glass Film Results V l (Slight) Standard 2 (Very light) Ill 3 (Very light) IV 4 (Light) All-Citrate 5 (Light) EXAMPLES Vl-Vlll Solid detergent compositions were prepared substantially as in Examples lll-V except that no premix was included, and amounts of caustic soda were different, and sodium metasilicate was used in place of soda ash. The resulting formulations were:
'Mctusilicatc: 2370 parts, chlorine dry bleach: 2.40 pans. and caustic soda: 2|.3O pans.
The above Standard was also measured for pH in the same manner as the Standard of Examples Ill-V with the following results:
Concentration pH Results of the glass film test are shown in Table II. Again, essentially no foaming was observed in the wash tank when these formulations were used. The test method was the same as that of Examples Ill-V.
10 Table u i Performance of Examples Vl-Vlll 2 vs. Standard and All-Citrate 3 Example Glass Film Results Standard 1 (Extra Slight) 1 VIII 2 (Extra Slight) E VI 3 (Slight) Vll 4 (Slight) '5 All-Citrate 5 (Light) EXAMPLE IX Table Ill Comparison Examples Example Glass Film Results VA 3 (Slight) V-B 4 (Slight) Vlll-A 5 (Light) Vlll-B 6 (Light) (Ratings l and 2 applied to Examples V and VIII.)
What is claimed is: v i 1. In the process of preparing a low-foaming or nonfoaming machine dishwashing detergent composition from the components comprising:
1. an alkaline condensed phosphate salt generally characterized by the structural formula 0 i ll no-p-o P-O n l OM on wherein M is hydrogen or an alkali metal, at least one i M being an alkali metal, and
n is an integer ranging from 1 to and 2. 2 by weight, on a dry basis, of a nonsequestering, alkaline, pH-adjusting or buffering detergent builder salt;
said detergent Composition having a pH of about 10.0 to 12.8 and a Ross-Miles foam height, determined at a concentration of 0.1 percent by weight of said detergent composition in water, of less than 45 mm initially and less than 15mm after five minutes in a column of water maintained at 50C.; the improvement which comprises:
substituting into said detergent composition at least 5 60 parts by weight per parts by weight of said detergent composition, of a water soluble metal salt of citric acid;
whereby said salt of citric acid substitutes for part of said condensed phosphate; whereby the amount of said condensed phosphate in the resulting detergent composition is in the range of 0.5 to 35 percent by weight of the resulting detergent composition; and whereby the amount of said detergent builder salt in the resulting detergent composition is within the range of 2 80% by weight;
all of the foregoing parts by weight and percentages by weight being on a dry basis.
2. Improved process according to claim 1, wherein said salt of citric acid substitutes for at least one-third by weight, on a dry basis, said alkaline condensed phosphate, whereby the ratio of said salt of citric acid to said condensed phosphate in said resulting detergent composition, on a dry weight basis, is in the range of from 1:3 to 20:1.
3. Improved process of claim 2 wherein said salt of citric acid is an alkali metal citrate; the amount of said citrate is l 30 percent by weight and the amount of said alkaline condensed phosphate on the same basis is less than 30 percent by weight, all on a dry basis.
4. Improved process according to claim 1, wherein said detergent composition consists essentially of solids including a chlorinereleasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisoeyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
5. Improved process according to claim 1, wherein said detergent composition is a liquid concentrate containing a chlorine releasing agent comprising an alkali metal hypochlorite.
6. Improved process according to claim 5 wherein said salt of citric acid is formed in situ.
7. A machine dishwashing detergent composition which, in 0.1 weight percent concentration in water, has Ross-Miles foam heights, using a water column maintained at 50C., of less than 45mm initially and less than mm after five minutes, and which has a pH, determined at 1 weight percent solution in water, of about 10 to 12.8, said composition consisting essentially of:
a. 2 70 percent by weight of at least one nonsequestering, alkaline, pH adjusting or bufiering, water soluble detergent builder salt,
b. 0 5 percent by weight of a surfactant which, in 0.1 weight percent concentration in water, has the said Ross-Miles foam heights, using a water column maintained at 50C.,
- c. from 5 to 60 percent by weight of a water soluble metal salt of citric acid, and
d. 0.5 to 35 percent by weight of water soluble alkaline condensed phosphate of the formula OM M n wherein M is hydrogen or an alkali metal, at least one M being an alkali metal, and
n is an integer from I to 6, all of the said percentages being on a dry basis.
8. Composition according to claim 7 wherein the ratio, on a dry weight basis, of said component (0) to said component (d) is in the range of 1:2 to 20:1, and total of said components (0) and (d) does not exceed 65 percent by weight of said composition on a dry basis.
9. Composition according to claim 7 wherein said component (c) is the product of the in situ reaction of citric acid and an alkali metal hydroxide.
l0. Composition according to claim 7 wherein said detergent composition consists essentially of solids including a chlorine-releasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisocyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
11. Composition according to claim 7 wherein said detergent composition is a liquid concentrate containing a chlorine releasing agent comprising an alkali metal hypochlorite.
l2. Composition according to claim 7 wherein said water soluble detergent builder salt is capable of precipitating hardness from water in the form of calcium carbonate in water having a pH of about 10 to 12.8.
13. Composition according to claim 12 wherein said water soluble detergent builder salt is sodium carbonate.
l4. Composition according to claim 7 wherein said component (c) comprises an alkali metal citrate and said component (d) comprises an alkali metal tripolyphosphate.
15. Composition according to claim 14 wherein said composition comprises l0-30 percent by weight of said citrate and 2-20 percent by weight of sodium tripolyphosphate.
16. In the process of machine dishwashing, the improvement which comprises using as the dishwashing detergent added to the wash water the composition of claim 7.
17. The process of claim 16 wherein the wash water used in said process, after addition of said composition, comprises 0. l-l percent by weight of said composition on a dry basis.
18. In the process of machine dishwashing, the improvement which comprises using as the dishwashing detergent the composition of claim 15.
19. Treated wash water useful for machine dishwashing having a pH in the range of about 10 12.8 and being substantially free of stable foam comprising:
1. a machine detergent composition comprising:
a. 5 percent by weight of an alkali metal citrate,
b. 0.5 35 percent by weight of an alkali metal condensed phosphate of the formula OM OM n is an integer from 1 to 6, and
c. 2 70 percent by weight of a non-sequestering, alkaline, pH-adjusting or buffering alkali metal detergent builder salt, all on a dry basis, and
2. 99 L000 parts by weight of water for each part 5 by weight of dry solids contained in component (1), said component (l) being totally dissolved in said water. v
20. Treated wash water according to claim 19 wherein said machine dishwashing detergent composition further contains up to 5 percent by weight of a surfactant which, in 0.] percent by weight concentration in water, has Ross-Miles foam heights, using a water column maintained at 50C., of less than 45 'mm ini- I tion of 0.1% by weight in water, have said Ross-Milesfoam height characteristics.

Claims (24)

1. IN THE PROCESS OF PREPARING A LOW-FOAMING OR NONFOAMING MACHINE DISHWASHING DETERGENT COMPOSITION FROM THE COMPONENTS COMPRISING:
1. AN ALKALINE CONDENSED PHOSPHATE SALT GENERALLY CHARACTERIZED BY THE STRUCTURAL FORMULA
2. 99 - 1,000 parts by weight of water for each part by weight of dry solids contained in component (1), said component (1) being totally dissolved in said water.
2. 2 - 80% by weight, on a dry basis, of a nonsequestering, alkaline, pH-adjusting or buffering detergent builder salt; said detergent Composition having a pH of about 10.0 to 12.8 and a Ross-Miles foam height, determined at a concentration of 0.1 percent by weight of said detergent composition in water, of less than 45 mm initially and less than 15mm after five minutes in a column of water maintained at 50*C.; the improvement which comprises: substituting into said detergent composition at least 5 - 60 parts by weight per 100 parts by weight of said detergent composition, of a water soluble metal salt of citric acid; whereby said salt of citric acid substitutes for part of said condensed phosphate; whereby the amount of said condensed phosphate in the resulting detergent composItion is in the range of 0.5 to 35 percent by weight of the resulting detergent composition; and whereby the amount of said detergent builder salt in the resulting detergent composition is within the range of 2 - 80% by weight; all of the foregoing parts by weight and percentages by weight being on a dry basis.
2. Improved process according to claim 1, wherein said salt of citric acid substitutes for at least one-third by weight, on a dry basis, said alkaline condensed phosphate, whereby the ratio of said salt of citric acid to said condensed phosphate in said resulting detergent composition, on a dry weight basis, is in the range of from 1:3 to 20:1.
3. Improved process of claim 2 wherein said salt of citric acid is an alkali metal citrate; the amount of said citrate is 10 - 30 percent by weight and the amount of said alkaline condensed phosphate on the same basis is less than 30 percent by weight, all on a dry basis.
4. Improved process according to claim 1, wherein said detergent composition consists essentially of solids including a chlorine-releasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisocyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
5. Improved process according to claim 1, wherein said detergent composition is a liquid concentrate containing a chlorine releasing agent comprising an alkali metal hypochlorite.
6. Improved process according to claim 5 wherein said salt of citric acid is formed in situ.
7. A machine dishwashing detergent composition which, in 0.1 weight percent concentration in water, has Ross-Miles foam heights, using a water column maintained at 50*C., of less than 45mm initially and less than 15mm after five minutes, and which has a pH, determined at 1 weight percent solution in water, of about 10 to 12.8, said composition consisting essentially of: a. 2 - 70 percent by weight of at least one nonsequestering, alkaline, pH adjusting or buffering, water soluble detergent builder salt, b. 0 - 5 percent by weight of a surfactant which, in 0.1 weight percent concentration in water, has the said Ross-Miles foam heights, using a water column maintained at 50*C., c. from 5 to 60 percent by weight of a water soluble metal salt of citric acid, and d. 0.5 to 35 percent by weight of water soluble alkaline condensed phosphate of the formula
8. Composition according to claim 7 wherein the ratio, on a dry weight basis, of said component (c) to said component (d) is in the range of 1:2 to 20:1, and total of said components (c) and (d) does not exceed 65 percent by weight of said composition on a dry basis.
9. Composition according to claim 7 wherein said component (c) is the product of the in situ reaction of citric acid and an alkali metal hydroxide.
10. Composition according to claim 7 wherein said detergent composition consists essentially of solids including a chlorine-releasing agent selected from the group consisting of chlorinated trisodium phosphate, potassium dichloroisocyanurate, sodium dichloroisocyanurate, trichloroisocyanuric acid, double salts or crystalline complex salts or hydrated salts of trichloroisocyanuric acid, trichloromelamine, and Chloramine T.
11. Composition according to claim 7 wherein said detergent composition is a liquid concentrate containing a chlorine releasing agent comprising an alkali metal hypochlorite.
12. Composition according to claim 7 wherein said water soluble dEtergent builder salt is capable of precipitating hardness from water in the form of calcium carbonate in water having a pH of about 10 to 12.8.
13. Composition according to claim 12 wherein said water soluble detergent builder salt is sodium carbonate.
14. Composition according to claim 7 wherein said component (c) comprises an alkali metal citrate and said component (d) comprises an alkali metal tripolyphosphate.
15. Composition according to claim 14 wherein said composition comprises 10-30 percent by weight of said citrate and 2-20 percent by weight of sodium tripolyphosphate.
16. In the process of machine dishwashing, the improvement which comprises using as the dishwashing detergent added to the wash water the composition of claim 7.
17. The process of claim 16 wherein the wash water used in said process, after addition of said composition, comprises 0.1-1 percent by weight of said composition on a dry basis.
18. In the process of machine dishwashing, the improvement which comprises using as the dishwashing detergent the composition of claim 15.
19. Treated wash water useful for machine dishwashing having a pH in the range of about 10 - 12.8 and being substantially free of stable foam comprising:
20. Treated wash water according to claim 19 wherein said machine dishwashing detergent composition further contains up to 5 percent by weight of a surfactant which, in 0.1 percent by weight concentration in water, has Ross-Miles foam heights, using a water column maintained at 50*C., of less than 45 mm initially and less than 15 mm after five minutes and a cloud point, determined in distilled water at a concentration of 1 percent by weight of less than 45*C.
21. Improved process according to claim 1 wherein all surfactants included in said dishwashing detergent composition, when tested individually at a concentration of 0.1% by weight in water, have said Ross-Miles foam height characteristics.
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GB3938171A GB1314507A (en) 1970-09-08 1971-08-23 Dishwashing machine detergent composition having a reduced condensed phosphate content
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US4066566A (en) * 1976-03-31 1978-01-03 Lafant Research Company Denture cleaner
US4077897A (en) * 1976-02-13 1978-03-07 The Procter & Gamble Company Process for preparing detergent compositions
US4123375A (en) * 1975-11-22 1978-10-31 Henkel Kommanditgesellschaft Auf Aktien Dishwasher detergent with clear rinsing effect and method of machine washing dishes
US4187190A (en) * 1976-11-01 1980-02-05 Desoto, Inc. Low phosphate content dishwashing detergent
US4233172A (en) * 1978-10-13 1980-11-11 Desoto, Inc. Low phosphate content dishwashing detergent
US4233171A (en) * 1978-09-11 1980-11-11 Desoto, Inc. Dishwashing detergent effective at low temperature
DE3300243A1 (en) * 1982-01-18 1983-09-01 Colgate-Palmolive Co., 10022 New York, N.Y. DISHWASHER ON AQUEOUS BASE FOR AUTOMATIC DISHWASHER
US4569780A (en) * 1978-02-07 1986-02-11 Economics Laboratory, Inc. Cast detergent-containing article and method of making and using
US4687121A (en) * 1986-01-09 1987-08-18 Ecolab Inc. Solid block chemical dispenser for cleaning systems
US4690305A (en) * 1985-11-06 1987-09-01 Ecolab Inc. Solid block chemical dispenser for cleaning systems
US4749516A (en) * 1985-09-24 1988-06-07 S. C. Johnson & Son, Inc. Anionic emulsion pre-spotting composition
USRE32763E (en) * 1978-02-07 1988-10-11 Ecolab Inc. Cast detergent-containing article and method of making and using
USRE32818E (en) * 1978-02-07 1989-01-03 Ecolab Inc. Cast detergent-containing article and method of using
US4846993A (en) * 1988-07-11 1989-07-11 Ecolab Inc. Zero phosphate warewashing detergent composition
US4874540A (en) * 1986-07-18 1989-10-17 Ecolab Inc. Graft copolymers of a polyether moiety on a polycarboxylate backbone
US5066415A (en) * 1989-09-08 1991-11-19 Hoechst Aktiengesellschaft Dishwashing agent
WO1993007248A1 (en) * 1991-10-11 1993-04-15 Church & Dwight Company, Inc. Machine dishwashing detergent having a reduced condensed phosphate content
US5209864A (en) * 1991-07-03 1993-05-11 Winbro Group, Ltd. Cake-like detergent and method of manufacture
US5230903A (en) * 1987-11-18 1993-07-27 Nissan Chemical Industries, Ltd. Chloroisocyanurate composition
US5612305A (en) * 1995-01-12 1997-03-18 Huntsman Petrochemical Corporation Mixed surfactant systems for low foam applications
USD419262S (en) * 1999-03-12 2000-01-18 Ecolab Inc. Solid block detergent
US6150324A (en) * 1997-01-13 2000-11-21 Ecolab, Inc. Alkaline detergent containing mixed organic and inorganic sequestrants resulting in improved soil removal
US6156715A (en) * 1997-01-13 2000-12-05 Ecolab Inc. Stable solid block metal protecting warewashing detergent composition
US6177392B1 (en) 1997-01-13 2001-01-23 Ecolab Inc. Stable solid block detergent composition
US6258765B1 (en) 1997-01-13 2001-07-10 Ecolab Inc. Binding agent for solid block functional material
US6632291B2 (en) 2001-03-23 2003-10-14 Ecolab Inc. Methods and compositions for cleaning, rinsing, and antimicrobial treatment of medical equipment
US6638902B2 (en) 2001-02-01 2003-10-28 Ecolab Inc. Stable solid enzyme compositions and methods employing them
US7517846B2 (en) 1991-05-14 2009-04-14 Ecolab Inc. Solid, two part chemical concentrate
US20130139856A1 (en) * 2011-12-05 2013-06-06 Ecolab Usa Inc. Low foaming solid sink detergent
CN106967516A (en) * 2017-03-31 2017-07-21 湖南尔瞻智能科技有限公司 A kind of Dishwashing detergent for machine washing and preparation method thereof

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Cited By (52)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4123375A (en) * 1975-11-22 1978-10-31 Henkel Kommanditgesellschaft Auf Aktien Dishwasher detergent with clear rinsing effect and method of machine washing dishes
US4077897A (en) * 1976-02-13 1978-03-07 The Procter & Gamble Company Process for preparing detergent compositions
US4066566A (en) * 1976-03-31 1978-01-03 Lafant Research Company Denture cleaner
US4187190A (en) * 1976-11-01 1980-02-05 Desoto, Inc. Low phosphate content dishwashing detergent
US4569780A (en) * 1978-02-07 1986-02-11 Economics Laboratory, Inc. Cast detergent-containing article and method of making and using
USRE32818E (en) * 1978-02-07 1989-01-03 Ecolab Inc. Cast detergent-containing article and method of using
USRE32763E (en) * 1978-02-07 1988-10-11 Ecolab Inc. Cast detergent-containing article and method of making and using
US4233171A (en) * 1978-09-11 1980-11-11 Desoto, Inc. Dishwashing detergent effective at low temperature
US4233172A (en) * 1978-10-13 1980-11-11 Desoto, Inc. Low phosphate content dishwashing detergent
DE3300243A1 (en) * 1982-01-18 1983-09-01 Colgate-Palmolive Co., 10022 New York, N.Y. DISHWASHER ON AQUEOUS BASE FOR AUTOMATIC DISHWASHER
US4749516A (en) * 1985-09-24 1988-06-07 S. C. Johnson & Son, Inc. Anionic emulsion pre-spotting composition
US4690305A (en) * 1985-11-06 1987-09-01 Ecolab Inc. Solid block chemical dispenser for cleaning systems
US4687121A (en) * 1986-01-09 1987-08-18 Ecolab Inc. Solid block chemical dispenser for cleaning systems
US4874540A (en) * 1986-07-18 1989-10-17 Ecolab Inc. Graft copolymers of a polyether moiety on a polycarboxylate backbone
US5230903A (en) * 1987-11-18 1993-07-27 Nissan Chemical Industries, Ltd. Chloroisocyanurate composition
US4846993A (en) * 1988-07-11 1989-07-11 Ecolab Inc. Zero phosphate warewashing detergent composition
US5066415A (en) * 1989-09-08 1991-11-19 Hoechst Aktiengesellschaft Dishwashing agent
US7517846B2 (en) 1991-05-14 2009-04-14 Ecolab Inc. Solid, two part chemical concentrate
US5209864A (en) * 1991-07-03 1993-05-11 Winbro Group, Ltd. Cake-like detergent and method of manufacture
WO1993007248A1 (en) * 1991-10-11 1993-04-15 Church & Dwight Company, Inc. Machine dishwashing detergent having a reduced condensed phosphate content
US5268119A (en) * 1991-10-11 1993-12-07 Church & Dwight Co., Inc. Machine dishwashing detergent having a reduced condensed phosphate content
US5612305A (en) * 1995-01-12 1997-03-18 Huntsman Petrochemical Corporation Mixed surfactant systems for low foam applications
US6410495B1 (en) 1997-01-13 2002-06-25 Ecolab Inc. Stable solid block metal protecting warewashing detergent composition
US7341987B2 (en) 1997-01-13 2008-03-11 Ecolab Inc. Binding agent for solid block functional material
US6177392B1 (en) 1997-01-13 2001-01-23 Ecolab Inc. Stable solid block detergent composition
US6258765B1 (en) 1997-01-13 2001-07-10 Ecolab Inc. Binding agent for solid block functional material
US6150324A (en) * 1997-01-13 2000-11-21 Ecolab, Inc. Alkaline detergent containing mixed organic and inorganic sequestrants resulting in improved soil removal
US6436893B1 (en) 1997-01-13 2002-08-20 Ecolab Inc. Alkaline detergent containing mixed organic and inorganic sequestrants resulting in improved soil removal
US6503879B2 (en) 1997-01-13 2003-01-07 Ecolab Inc. Alkaline detergent containing mixed organic and inorganic sequestrants resulting in improved soil removal
US6583094B1 (en) 1997-01-13 2003-06-24 Ecolab Inc. Stable solid block detergent composition
US8906839B2 (en) 1997-01-13 2014-12-09 Ecolab Usa Inc. Alkaline detergent containing mixing organic and inorganic sequestrants resulting in improved soil removal
US20100323940A1 (en) * 1997-01-13 2010-12-23 Ecolab Inc. Alkaline detergent containing mixing organic and inorganic sequestrants resulting in improved soil removal
US20030216279A1 (en) * 1997-01-13 2003-11-20 Ecolab Inc. Stable solid block detergent composition
US6653266B2 (en) 1997-01-13 2003-11-25 Ecolab Inc. Binding agent for solid block functional material
US6660707B2 (en) 1997-01-13 2003-12-09 Ecolab Inc. Stable solid block metal protecting warewashing detergent composition
US20080287338A1 (en) * 1997-01-13 2008-11-20 Ecolab Inc. Binding agent for solid block functional material
US6156715A (en) * 1997-01-13 2000-12-05 Ecolab Inc. Stable solid block metal protecting warewashing detergent composition
US20040102353A1 (en) * 1997-01-13 2004-05-27 Ecolab Inc. Stable solid block metal protecting warewashing detergent composition
US20040106535A1 (en) * 1997-01-13 2004-06-03 Ecolab Inc. Binding agent for solid block functional material
US6831054B2 (en) 1997-01-13 2004-12-14 Ecolab Inc. Stable solid block detergent composition
US6835706B2 (en) 1997-01-13 2004-12-28 Ecolab Inc. Alkaline detergent containing mixed organic and inorganic sequestrants resulting in improved soil removal
US20050119149A1 (en) * 1997-01-13 2005-06-02 Ecolab Inc. Stable solid block detergent composition
US7087569B2 (en) 1997-01-13 2006-08-08 Ecolab Inc. Stable solid block metal protecting warewashing detergent composition
US7094746B2 (en) 1997-01-13 2006-08-22 Ecolab Inc. Stable solid block detergent composition
USD419262S (en) * 1999-03-12 2000-01-18 Ecolab Inc. Solid block detergent
US20040072714A1 (en) * 2001-02-01 2004-04-15 Ecolab Inc. Stable solid enzyme compositions and methods employing them
US6638902B2 (en) 2001-02-01 2003-10-28 Ecolab Inc. Stable solid enzyme compositions and methods employing them
US20040048760A1 (en) * 2001-03-23 2004-03-11 Ecolab Inc. Methods and compositions for cleaning, rinsing, and antimicrobial treatment of medical equipment
US6632291B2 (en) 2001-03-23 2003-10-14 Ecolab Inc. Methods and compositions for cleaning, rinsing, and antimicrobial treatment of medical equipment
US20130139856A1 (en) * 2011-12-05 2013-06-06 Ecolab Usa Inc. Low foaming solid sink detergent
WO2013085914A1 (en) * 2011-12-05 2013-06-13 Ecolab Usa Inc. Low foaming solid sink detergent
CN106967516A (en) * 2017-03-31 2017-07-21 湖南尔瞻智能科技有限公司 A kind of Dishwashing detergent for machine washing and preparation method thereof

Also Published As

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DE2142055A1 (en) 1972-03-16
GB1314507A (en) 1973-04-26
CA959370A (en) 1974-12-17
FR2107361A5 (en) 1972-05-05

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