US3927788A - Cryogenic liquid containment system - Google Patents

Cryogenic liquid containment system Download PDF

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Publication number
US3927788A
US3927788A US487959A US48795974A US3927788A US 3927788 A US3927788 A US 3927788A US 487959 A US487959 A US 487959A US 48795974 A US48795974 A US 48795974A US 3927788 A US3927788 A US 3927788A
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layer
insulating material
foam
set forth
combination
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US487959A
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Theodore C Zinniger
Phillip J Burke
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Kaiser Aluminum and Chemical Corp
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Kaiser Aluminum and Chemical Corp
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Priority to US487959A priority Critical patent/US3927788A/en
Priority to DE19752526601 priority patent/DE2526601A1/en
Priority to JP50084910A priority patent/JPS5136618A/ja
Priority to FR7522004A priority patent/FR2278037A1/en
Priority to US05/607,086 priority patent/US4032608A/en
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Assigned to MELLON BANK, N.A., AS COLLATERAL AGENT reassignment MELLON BANK, N.A., AS COLLATERAL AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAISER ALUMINUM & CHEMICAL CORPORATION
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/001Thermal insulation specially adapted for cryogenic vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C3/00Vessels not under pressure
    • F17C3/02Vessels not under pressure with provision for thermal insulation
    • F17C3/025Bulk storage in barges or on ships
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/01Reinforcing or suspension means
    • F17C2203/011Reinforcing means
    • F17C2203/012Reinforcing means on or in the wall, e.g. ribs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0308Radiation shield
    • F17C2203/032Multi-sheet layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0329Foam
    • F17C2203/0333Polyurethane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0337Granular
    • F17C2203/0341Perlite
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0345Fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0354Wood
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0612Wall structures
    • F17C2203/0626Multiple walls
    • F17C2203/0631Three or more walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0639Steels
    • F17C2203/0643Stainless steels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0646Aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0648Alloys or compositions of metals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/23Manufacturing of particular parts or at special locations
    • F17C2209/238Filling of insulants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/033Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • F17C2223/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/01Improving mechanical properties or manufacturing
    • F17C2260/016Preventing slosh
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0102Applications for fluid transport or storage on or in the water
    • F17C2270/0105Ships
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S220/00Receptacles
    • Y10S220/901Liquified gas content, cryogenic

Definitions

  • This invention relates to thermal insulation systems for bulk cargo tanks used in the transportation and/or storage of liquefied and/or compressed gases. More particularly, it is concerned with an improved system for inhibiting the fracture of and maintaining substantially uniform stress levels in various parts of one or more layers of cryogenic foam used to thermally insulate and isolate bulk cargo tanks from the hull structures of vessels in which they are mounted. This system is particularly applicable to the installation of insulation material in converging wall areas which define a corner section of a cryogenic liquid containment structure.
  • the tanks of such systems are commonly referred to as prismatic free-standing tan spherical free-standing tanks, semi-membrane tanks, and membrane tanks and reference may be made to a paper presented by William DuBarry Thomas et al to the Society of Naval Architects and Marine Engineers on Nov. 11-12, 1971, and entitled LNG Carriers to The Current State of the Art for a detailed discussion of these different type tanks and their respective merits.
  • cryogenic urethane foams such as those discussed in US. Pat. No. 3,757,982 and copending application Ser. No. 378,138 of Herbert H. Borup, filed July 1 1, 1973.
  • foams when emplaced and fully cured, frequently become relatively .rigid and brittle and will tend to crack under severe stresses unless adequate compensation is made therefor such as by use of the complex balsa wood and/or plywood LII supporting structures or pads of the prismatic freestanding tank system, etc.
  • the instant invention is concerned with a simplified procedure for compensating for and/or alleviating dynamic as well as static stresses imposed on the insulation particularly in the comer section of a cryogenic bulk cargo tank structure. This is accomplished by a thickness reduction of selected portions of the insulation itself whereby the insulation in such corner section will tend to act as a hinge and flex under loads rather than cracking while at the same time uniformly distributing loads to other flat or planar portions of the insulation.
  • a corner structure shall be considered as comprising at least two convergent walls.
  • the present invention is directed to an improved system for utilizing relatively rigid and brittle cryogenic foams alone or in combination with perlite, fiberglass, metal foils, mylar and nylon netting, etc. in the corner or other'areas of a cryogenic liquid tank containment system wherein certain crosssectional corner portions of the foam layer are made thinner than other portions of such foam layer to give flexibility to the foam in such corners in the manner of the battery casing of US. Pat. No. 3,816,181.
  • the thinned portions of a foam layer of insulation at the comer areas of a cryogenic tank containment system advantageously provide a hinge point about which the insulation will flex or bend rather than fracture under stress and one or more layers of selectively thinned foam can be applied to the corner.
  • various portions of the same overall layer of foam insulation will remain integrated regardless of how much movement occurs in the structural portions of the tank corner section containing part of such foam layer.
  • This backer material can be either a flexible material, which adheres to the foam or it can be a nonadherent-rigid backer foam material anchored to the metallic substrate and slidable relative to the flexible or bendable urethane foam so there will be no shear stress transfer between the backer foam and the flexible foam.
  • the thick/thin areas of a flexible foam layer can be effectively built up by the particular manner of application, e.g. by spraying the foam on or by a pour or froth technique in the corner section of the tank.
  • the selected thinned or hinge-like foam sections of a given foam layer causes a uniform stress level to be maintained under various comer loading conditions throughout substantially the entire foam layer and with the thinned foam section transferring loads rather than resisting the same and fracturing.
  • a comer section of foam material can range from a materially thinned cross section of foam material in the case of an acute angled comer section to a moderately thinned cross section in the case of an obtuse angled corner section.
  • the thinnest foam portion of a given foam layer can be abouttwothirds the thickness of the thickest portions of the same foam layer in the adjacent flat or planar foam areas.
  • the thinner corner foam section can also be advantageously corrugated and thus have the further character of an accordian-like structure.
  • the backer materials in preferred embodiments of the invention should be fabricated from flexible materials of appropriate composition, such as foam rubber, foamed-polyurethane of the proper density and cell structure and be capable of withstanding uniform compressive loads on the order of 15 psi in the event the cryogenic liquid cargo tank associated therewith should fracture and break. Care should be exercised in selecting the backer material so that, in addition to withstanding various compressive loads, it can reduce the temperature drop across the main insulating foam layers in the corner where installed and not transmit shear loads.
  • FIG. 1 is a vertical, fragmentary, cross-sectional view of a typical transport vessel cargo tank incorporating the improved corner arrangement of the instant invention
  • FIG. 2 is an enlarged section of a corner area of the cargo tank of FIG. 1 when generally taken within the circumscribing circle 2 thereof;
  • FIG. 3 is an enlarged section of another corner of the cargo tank of FIG. I when generally taken within the bounds of circumscribing circle 3 of FIG. 1;
  • FIG. 3A is a view similar to FIG. 3 but somewhat enlarged and discloses a modification of the wall section illustrated in FIG. 3;
  • FIG. 4 is a fragmentary vertical cross-sectional view similar to that of FIG. 1 showing a membrane type transport vessel cargo tank in which the instant invention can be utilized;
  • FIG. 5 is an enlarged, fragmentary section of a corner area of the vessel tank of FIG. 4 taken within the bounds of the circumscribing circle 5 of FIG. 4;
  • FIG. 6 is a fragmentary section of a spherical freestanding vessel which can incorporate the teachings of the instant invention in the construction thereof;
  • FIG. 7 is a schematic view indicating how the thickness of the foam can be advantageously controlled by spray application
  • FIG. 8 is a fragmentary perspective view of an insulated corner section in a wet wall type cargo tank or the like and illustrates how the thinned foam section of one or morefoam layers can also be corrugated;
  • FIG. 9 is a fragmentary perspective view of an interior corner section of a transport vessel cargo tank incorporating the teachings of the instant invention, such as the cargo tank of the type shown in FIG. 4 with parts removed.
  • DETAILED DESCRIPTION hull structure 10 comprises an outer hull l2 and an inner hull l4 interconnected by the usual bulkhead members 16.
  • the inner and outer hulls are fabricated from appropriate ferrous metal plate members secured together in the usual fashion.
  • the inner prismatic tank 4 18 which is adapted to carry the cryogenic liquid cargo at temperatures on the order of 260F. is advantageously made of aluminum, or a suitable nickel or stainless steel alloy because of the low temperature of its cargo.
  • Tank 18 is interiorly reinforced by the standard girders or ribbing 20 and, as will be described, is appropriately thermally insulated and isolated from the main ferrous metal hull structure 10.
  • the tank 18 can be supported on the bottom section 22 of inner hull 14 by means of the pads or blocks of end grain balsa, plywood panels 24 or the like in a manner well known in the art and tank 18 can be reinforced in the bottom corner areas which are subjected to severe loading and three dimensional stresses by interior metal decking assembly 26.
  • Prismatic tank 18 is advantageously isolated and insulated from the outer transport vessel hull 10 by an open space S along the sides and through the medium of a suitable cryogenic insulating material, such as a polyurethane foam 28 of the appropriate cell structure and density.
  • a suitable cryogenic insulating material such as a polyurethane foam 28 of the appropriate cell structure and density.
  • This foam can be applied to the inside surfaces of inner hull 14 in the form of one or more layers and, thereafter, if desired, one or more layers of a different insulating material, such as fiberglass 30, can be superposed on the foam.
  • the foam layer or layers 28 can be used only along the sides and bottom of the inner hull 14 while the fiberglass layers 30 are applied not only to the side and bottom areas of hull 14, but also intermediate hull 14 and the top of tank 18. In the case of the sides and bottom of tank 18, the fiberglass layers 30 are disposed intermediate the cargo tank 18 and foam insulation 28.
  • the polyurethane foam layers 28 are secured to the inner hull 14 in accordance with accepted practices. Thus, they may be sprayed on the ships inner hull 14 by automatically controlled spray devices that build up the desired one or more successive layers after which one or more fiberglass layers 30 can be superposed upon the foam and secured thereto in a manner well known in the art. Alternately, instead of being sprayed and foamed in situ, the foam may be first molded into blocks of appropriate designs, i.e., curved or tapered for corner areas and then adhesively secured in place with prior priming of the metallic substrate, if required.
  • nylon mesh or suitable polyester materials may also be interspersed between the fiberglass and the foam as well as in between individual layers thereof, or as indicated in FIGS. 3A and 8 and in the aforesaid copending application of Borup, Ser. No. 378,138, filed July 11, 1973, a layer of aluminum foil 32 may be interposed between adjacent foam layers, etc.
  • the bottom of tank 18, as noted, is supported particularly in the load-bearing and potentially high stress bottom areas by way of the usual support pads 24.
  • the thickness of one or more of the individual foam layers 28 in these corner areas is selectively reduced as compared to the thickness of the foam in other areas of the same layers and in accordance with the considerations previously noted to give the foam the desired flexibility and hinge action under loads in such areas.
  • backing up the thinner sections of foam in the given joint or corner areas is a suitable backup material 38 which can be applied to a corner section prior to the emplacement of the foam material.
  • Backup material 38 can be an appropriate foam rubber composition, foamed polyurethane, etc. all as previously described. Similar backup or filler materials 38 are appropriately applied to the cavity area a formed by the two converging side wall sections 40 and 42 of the inner hull section 14 and the curved and/or tapered and thinned portions of the layer or layers of foam 28 indicated in FIGS. 3 and 3A.
  • the thinnest portion be it curved and/or tapered in the manner shown in FIG. 3A, of one or more given foam layers in a comer section of a containment structure, be it prismatic free-standing, membrane or wet wall, etc.
  • the overall normal and substantially uniform thickness of one or more layers of rigid foam in the flattened areas of a containment structure are on the order of about 6 inches in thickness
  • the thinnest sector of the same one or more layers in a given and adjacent corner area should not exceed about 4 inches to obtain the desirable flexibility and elasticity to absorb and transfer bending loads, etc.
  • cryogenic liquid containment systems that can comprise a hull structure 50 made up of inner and outer hull sections 52 and 54 interconnected by the usual bulkhead elements 56. Attached to the rigid inner wall 54in appropriate fashion such as by spraying or in the form of adhesively secured premolded blocks, etc. is one or more heat insulating layers of relatively rigid polyurethane foam 58 of the appropriate cell design and density. Disposed within the heat insulating layer of foam 58 is a membraneous vessel 60 that serves as the usual secondary containment vessel and a further membraneous type vessel 62 which acts as the primary liquid cargo container.
  • the one or more heat insulating layers 58 as indicated previously can be advantageously made of rigid polyurethane foam which, because of its composition, is ordinarily highly resistant to pressure, particularly if made of high density and closed cell construction.
  • the inner membraneous vessels 60 and 62 are formed of thin sheets of low temperature resistant material, such as a nickel steel alloy, stainless steel or aluminum.
  • the central roof portion of the tank is provided with the usual trunk or hatch opening 64 connected with the primary and secondary inner vessels 60 and 62 in gastight relationship.
  • This trunk can be of the general type shown in US. Pat. No. 3,7 80,900 and can be equipped with the various loading and unloading gas pipes, etc. described therein.
  • the cantilever arrangement disclosed in US. Pat. No. 3,780,900 may also be used to support inner vessels 60 and 62 against collapse due to their weight when vessel 60 is in an unloaded condition.
  • the one or more foam layers 58 in the inner hull comer sections 66 and 68 which are normally the points of high load bearing and potentially high and concentrated stresses, are selectively thinned as aforedescribed.
  • the foam material 58 Prior to application of the foam material 58 to the areas of converging comer walls 70-72 and 74-76 of the lower and upper corners 68 and 66 respectively,
  • a backup material or packing 78 would first be inserted at the points of intersection of these walls.
  • Backup material 78 is similar in structure and function to the previously described backup and filler material 38.
  • one or more layers of rigid urethane foam 58 e.g. the two layers of FIG. 5, can be installed over this filler and applied to the inner surfaces of the inner hull walls in order to form the overall tank insulation 58.
  • the foam insulation 58 either by spraying techniques or by way of previously molded sections, which would be curved in the case of the corner sections, the foam in the areas of these corners 66 and 68 should be of selectively less thickness than in the otherportions of the overall foam layer or layers.
  • This selective foam thinning will provide the corner foam sections for membrane tanks 60 and 62 with the desired hinge characteristic whereby these sections will deflect and bend without fracture and transfer stresses uniformly across the points of wall intersection or corner areas of the foam to the relatively flat foam areas covering the tank walls located adjacent these tank corners.
  • the same foam hinge concept can also be used to advantage in the case of the corner areas 80 of hull structure 50, where the trunk 64 for hull structure 50 is connected to the inner hull 54 as indicated in some detail in FIG. 4.
  • the instant invention is applicable to corner sections involving the joinder of a spherical free-standing tank 84 and a filling trunk 86.
  • the outside corner section 88 between tank 84 and trunk 86 is covered with a cryogenic polyurethane foam insulation 90 of the appropriate composition, thinned in the area of corner section 88 and backed up by appropriate filler material 89.
  • FIG. 8 A further advantageous embodiment of the invention is illustrated in FIG. 8, wherein a wet wall corner section of foam may be corrugated in addition to being thinned to constitute an improved wet wall tank structure over the prior art as represented, for example, by US. Pat. No. 3,757,982.
  • the corrugations advantageously parallel the main axis of the corner joint or intersection of walls and in the event the individual foam layers 92 and93 making up foam insulation 58 are applied by spraying, the filler or backer materaial 78 can be provided with corrugations prior to emplacement by being mold formed or by being fabricated as an extrusion.
  • the individual foam layers 92 and 93 of FIG. 8 can be separated by a layer 94 of reinforcing nylon, polyester, or by aluminum foil 32 in the fashion disclosed in the aforesaid copending application of Herbert H. Borup.
  • filler materials 38 or 78 are made of a urethane foam, they should preferably comprise open cell and low density foams while the associated rigid and selectively thinned insulating foam layers making up the adjacent foam insulation 28 or 58 should be closed cell, high density foam.
  • a plurality of angularly disposed corner sections 96, 98 and 99 of a foam insulated containment vessel structure converge, they produce an arcuate, three dimensional corner 100.
  • Comer 100 because of the selectively thick/thin foam sections in one or more foam layers making up side foam insulation 104 and bottom insulation 106, is well adapted to accept both static and dynamic loads and to transfer such loads uniformly across the thinned and curved corner areas of the foam 7 to the flat foam areas making up foam sides 104 and foam bottom 106.
  • the relatively rigid foam which insulates the metal sidewalls 107 and bottom 107 in comer 100 is advantageously hinged in a plurality of planes.
  • the containment structure includes a free-standing tank and the cryogenic foam-type insulating material layer is disposed outside of and intermediate the free-standing tank and a secondary hull-like supporting structure.
  • cryogenic foam-type insulating material layer is arranged to be in direct contact with the contained cryogenic liquid in the said containment structure.
  • the said thinner portion of the insulating material layer comprises areas of progressively decreasing thicknesses and with the area of least thickness in the arcuate segment being substantially coincident with the center of the arc of the segment.
  • a cryogenic liquid container system the combination of a free-standing cryogenic liquid tank and a containment structure for said tank enclosing and supporting said tank, said structure being provided with at least a pair of converging walls defining a corner section of the containment structure, at least one substantially unitary layer of a relatively rigid cryogenic foam insulating material covering said converging walls and bridging the area of intersection of the walls in the manner of a hinge, the portion of the layer of insulating material which bridges the area of intersection of said converging walls being of selectively less thickness than the adjacent portions of the layer of insulating material covering the said walls so as to assist in effecting a substantially uniform stressing of various portions of the layers of insulating material when the layer of insulating material is subjected from time to time to dynamic and static loads and a filler means disposed in supporting relationship intermediate the thinner portion of the layer of insulating material and adjacent sections of the converging walls.
  • the filler means is a cryogenic foam material of a different density and cell structure from that of the layer of the relatively rigid cryogenic foam insulating material.

Abstract

Improved insulation system for cryogenic vessels wherein substantially uniform stress levels under loads are maintained in various parts of the insulating material layers applied to the wall structures of such vessels and methods for applying insulating materials to the said vessel wall structures.

Description

United States Patent Zinniger et al.
[ 1 Dec. 23, 1975 CRYOGENIC LIQUID CONTAINMENT SYSTEM Inventors: Theodore C. Zinniger, Livermore;
' Phillip J. Burke, San Jose, both of Calif.
Kaiser Aluminum & Chemical Corporation, Oakland, Calif.
Filed: July 12, 1974 Appl. No.: 487,959
Assignee:
US. Cl. 220/9 LG; 114/74 A Int. Cl. B65D 87/24; B63B 25/08 Field of Search 220/9 LG, 9 A, 9 C, 9 F, 220/10, 15, 63 R; 52/249, 434, 573;
References Cited UNlTED STATES PATENTS 9/1964 Schlumberger et al. 220/9 LG 9/1968 Pottier et a1 220/9 LG 4/1970 Miron et a1. 52/249 7/1971 Jackson 220/15 3,613,932 10/1971 Yamamoto 220/9 LG 3,757,982 9/1973 lsenberg et al. 220/9 LG 3,830,396 8/1974 Jackson 220/9 LG FOREIGN PATENTS OR APPLICATIONS 1,389,552 1/1965 France 220/9 LG 1,285,351 12/1968 Germany 114/74 A 1,434,942 11/1966 France 114/74 A 664,222 lO/1968 Germany 114/74 A Primary Examiner--William 1. Price Assistant Examiner-Stephen Marcus Attorney, Agent, or Firm-Paul E. Calrow; John S. Rhoades ABSTRACT Improved insulation system for cryogenic vessels wherein substantially uniform stress levels under loads are maintained in various parts of the insulating material layers applied to the wall structures of such vessels and methods for applying insulating materials to the said vessel wall structures.
25 Claims, 10 Drawing Figures U.S. Patant DC.23, 1975 Sheetlof3 3,927,788
U.S. Patent Dec.23, 1975 Sheet20f3 3,927,788
US. Patant Dec. 23, 1975 Sheet 3 of3 3,927,788
CRYOGENIC LIQUID CONTAINMENT SYSTEM BACKGROUND OF THE INVENTION This invention relates to thermal insulation systems for bulk cargo tanks used in the transportation and/or storage of liquefied and/or compressed gases. More particularly, it is concerned with an improved system for inhibiting the fracture of and maintaining substantially uniform stress levels in various parts of one or more layers of cryogenic foam used to thermally insulate and isolate bulk cargo tanks from the hull structures of vessels in which they are mounted. This system is particularly applicable to the installation of insulation material in converging wall areas which define a corner section of a cryogenic liquid containment structure.
Many proposals have been made to date to alleviate and/or compensate .for the severe static and/or dynamic stresses imposed on liquefied gas bulk cargo tanks and particularly the corner sections of shipboard tanks during use. Static stresses can be caused by the particular water ballast conditions of the cargo vessel, orby the extreme temperature variations that occur in such tanks during normal use as well as during loading and unloading. The severe dynamic stresses, set up in such shipboard tank structures, can be due, for example, to liquid cargo accelerations and the sloshing of the liquid cargo in the tanks during ocean transport as well as from the deflections and bendings of the transport vessel itself when moving through heavy seas.
Such proposals have resulted in the rather complex corner structures, etc. illustrated in prior art US. Pat. Nos. 3,150,794, 3,490,639, 3,319,431, 3,406,858, 3,622,030, 3,613,932, 1 3,687,087, 3,712,500, 3,757,982 and 3,780,900. These patents are generally representative of the several principal type cryogenic liquid containment systems used today in ocean-going transport vessels and to which the instant invention is applicable. The tanks of such systems are commonly referred to as prismatic free-standing tan spherical free-standing tanks, semi-membrane tanks, and membrane tanks and reference may be made to a paper presented by William DuBarry Thomas et al to the Society of Naval Architects and Marine Engineers on Nov. 11-12, 1971, and entitled LNG Carriers to The Current State of the Art for a detailed discussion of these different type tanks and their respective merits.
As indicated by the aforesaid patents, attempted solutions to the loading and stress problems have tended to concentrate on improving the metallic or other structural supports for the corner sections of a given tank in a cryogenic containment system rather than on improving the structure of the cryogenic insulation as such. Other proposals have emphasized compensating for only a single type of stress, e.g. static or dynamic, rather than being addressed to solving both types of stresses.
The above problems have been further aggravated in the case of acceptable cryogenic urethane foams, such as those discussed in US. Pat. No. 3,757,982 and copending application Ser. No. 378,138 of Herbert H. Borup, filed July 1 1, 1973. Such foams, when emplaced and fully cured, frequently become relatively .rigid and brittle and will tend to crack under severe stresses unless adequate compensation is made therefor such as by use of the complex balsa wood and/or plywood LII supporting structures or pads of the prismatic freestanding tank system, etc.
The instant invention is concerned with a simplified procedure for compensating for and/or alleviating dynamic as well as static stresses imposed on the insulation particularly in the comer section of a cryogenic bulk cargo tank structure. This is accomplished by a thickness reduction of selected portions of the insulation itself whereby the insulation in such corner section will tend to act as a hinge and flex under loads rather than cracking while at the same time uniformly distributing loads to other flat or planar portions of the insulation. For the purposes of this specification and claims, a corner structure shall be considered as comprising at least two convergent walls.
SUMMARY OF INVENTION The present invention is directed to an improved system for utilizing relatively rigid and brittle cryogenic foams alone or in combination with perlite, fiberglass, metal foils, mylar and nylon netting, etc. in the corner or other'areas of a cryogenic liquid tank containment system wherein certain crosssectional corner portions of the foam layer are made thinner than other portions of such foam layer to give flexibility to the foam in such corners in the manner of the battery casing of US. Pat. No. 3,816,181. The thinned portions of a foam layer of insulation at the comer areas of a cryogenic tank containment system advantageously provide a hinge point about which the insulation will flex or bend rather than fracture under stress and one or more layers of selectively thinned foam can be applied to the corner. Thus, various portions of the same overall layer of foam insulation will remain integrated regardless of how much movement occurs in the structural portions of the tank corner section containing part of such foam layer.
Disposed in between the usual metallic walls of the cryogenic tank joint structure and the thinned foam section is an appropriate amount or section of backer material. This backer material can be either a flexible material, which adheres to the foam or it can be a nonadherent-rigid backer foam material anchored to the metallic substrate and slidable relative to the flexible or bendable urethane foam so there will be no shear stress transfer between the backer foam and the flexible foam. In one preferred embodiment of the invention, the thick/thin areas of a flexible foam layer can be effectively built up by the particular manner of application, e.g. by spraying the foam on or by a pour or froth technique in the corner section of the tank. The selected thinned or hinge-like foam sections of a given foam layer causes a uniform stress level to be maintained under various comer loading conditions throughout substantially the entire foam layer and with the thinned foam section transferring loads rather than resisting the same and fracturing.
In general, the thinness of a given comer section of a foam layer is dependent primarily on the particular foam materials used, the anticipated temperature drop across the foam during use, the angle of bend of the corner section and the degree of flexibility of the backup material. Thus, a comer section of foam material can range from a materially thinned cross section of foam material in the case of an acute angled comer section to a moderately thinned cross section in the case of an obtuse angled corner section. In a corner section of approximately for example, the thinnest foam portion of a given foam layer can be abouttwothirds the thickness of the thickest portions of the same foam layer in the adjacent flat or planar foam areas. The thinner corner foam section can also be advantageously corrugated and thus have the further character of an accordian-like structure. The backer materials in preferred embodiments of the invention should be fabricated from flexible materials of appropriate composition, such as foam rubber, foamed-polyurethane of the proper density and cell structure and be capable of withstanding uniform compressive loads on the order of 15 psi in the event the cryogenic liquid cargo tank associated therewith should fracture and break. Care should be exercised in selecting the backer material so that, in addition to withstanding various compressive loads, it can reduce the temperature drop across the main insulating foam layers in the corner where installed and not transmit shear loads.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a vertical, fragmentary, cross-sectional view of a typical transport vessel cargo tank incorporating the improved corner arrangement of the instant invention;
FIG. 2 is an enlarged section of a corner area of the cargo tank of FIG. 1 when generally taken within the circumscribing circle 2 thereof;
FIG. 3 is an enlarged section of another corner of the cargo tank of FIG. I when generally taken within the bounds of circumscribing circle 3 of FIG. 1;
FIG. 3A is a view similar to FIG. 3 but somewhat enlarged and discloses a modification of the wall section illustrated in FIG. 3;
FIG. 4 is a fragmentary vertical cross-sectional view similar to that of FIG. 1 showing a membrane type transport vessel cargo tank in which the instant invention can be utilized;
FIG. 5 is an enlarged, fragmentary section of a corner area of the vessel tank of FIG. 4 taken within the bounds of the circumscribing circle 5 of FIG. 4;
FIG. 6 is a fragmentary section of a spherical freestanding vessel which can incorporate the teachings of the instant invention in the construction thereof;
FIG. 7 is a schematic view indicating how the thickness of the foam can be advantageously controlled by spray application;
FIG. 8 is a fragmentary perspective view of an insulated corner section in a wet wall type cargo tank or the like and illustrates how the thinned foam section of one or morefoam layers can also be corrugated; and
FIG. 9 is a fragmentary perspective view of an interior corner section of a transport vessel cargo tank incorporating the teachings of the instant invention, such as the cargo tank of the type shown in FIG. 4 with parts removed.
DETAILED DESCRIPTION hull structure 10 comprises an outer hull l2 and an inner hull l4 interconnected by the usual bulkhead members 16. The inner and outer hulls are fabricated from appropriate ferrous metal plate members secured together in the usual fashion. The inner prismatic tank 4 18 which is adapted to carry the cryogenic liquid cargo at temperatures on the order of 260F. is advantageously made of aluminum, or a suitable nickel or stainless steel alloy because of the low temperature of its cargo. Tank 18 is interiorly reinforced by the standard girders or ribbing 20 and, as will be described, is appropriately thermally insulated and isolated from the main ferrous metal hull structure 10. The tank 18 can be supported on the bottom section 22 of inner hull 14 by means of the pads or blocks of end grain balsa, plywood panels 24 or the like in a manner well known in the art and tank 18 can be reinforced in the bottom corner areas which are subjected to severe loading and three dimensional stresses by interior metal decking assembly 26.
Prismatic tank 18 is advantageously isolated and insulated from the outer transport vessel hull 10 by an open space S along the sides and through the medium of a suitable cryogenic insulating material, such as a polyurethane foam 28 of the appropriate cell structure and density. This foam can be applied to the inside surfaces of inner hull 14 in the form of one or more layers and, thereafter, if desired, one or more layers of a different insulating material, such as fiberglass 30, can be superposed on the foam. In one embodiment of the invention, the foam layer or layers 28 can be used only along the sides and bottom of the inner hull 14 while the fiberglass layers 30 are applied not only to the side and bottom areas of hull 14, but also intermediate hull 14 and the top of tank 18. In the case of the sides and bottom of tank 18, the fiberglass layers 30 are disposed intermediate the cargo tank 18 and foam insulation 28.
The polyurethane foam layers 28 are secured to the inner hull 14 in accordance with accepted practices. Thus, they may be sprayed on the ships inner hull 14 by automatically controlled spray devices that build up the desired one or more successive layers after which one or more fiberglass layers 30 can be superposed upon the foam and secured thereto in a manner well known in the art. Alternately, instead of being sprayed and foamed in situ, the foam may be first molded into blocks of appropriate designs, i.e., curved or tapered for corner areas and then adhesively secured in place with prior priming of the metallic substrate, if required.
If desired, various layers of nylon mesh or suitable polyester materials may also be interspersed between the fiberglass and the foam as well as in between individual layers thereof, or as indicated in FIGS. 3A and 8 and in the aforesaid copending application of Borup, Ser. No. 378,138, filed July 11, 1973, a layer of aluminum foil 32 may be interposed between adjacent foam layers, etc.
The bottom of tank 18, as noted, is supported particularly in the load-bearing and potentially high stress bottom areas by way of the usual support pads 24. As indicated particularly in FIG. 2, in the corner or joint section of the hull where two wall portions 34 and 36 converge and meet adjacent the bottom of tank 18, the thickness of one or more of the individual foam layers 28 in these corner areas is selectively reduced as compared to the thickness of the foam in other areas of the same layers and in accordance with the considerations previously noted to give the foam the desired flexibility and hinge action under loads in such areas. As indicated in FIGS. 2, 3 and 3A, backing up the thinner sections of foam in the given joint or corner areas is a suitable backup material 38 which can be applied to a corner section prior to the emplacement of the foam material. Backup material 38 can be an appropriate foam rubber composition, foamed polyurethane, etc. all as previously described. Similar backup or filler materials 38 are appropriately applied to the cavity area a formed by the two converging side wall sections 40 and 42 of the inner hull section 14 and the curved and/or tapered and thinned portions of the layer or layers of foam 28 indicated in FIGS. 3 and 3A.
In one preferred embodiment of the invention, the thinnest portion, be it curved and/or tapered in the manner shown in FIG. 3A, of one or more given foam layers in a comer section of a containment structure, be it prismatic free-standing, membrane or wet wall, etc., should be not more than about two-thirds of the overall normal or greatest thickness of such layer or layers to provide the desired comer flexibility. Thus, if the overall normal and substantially uniform thickness of one or more layers of rigid foam in the flattened areas of a containment structure are on the order of about 6 inches in thickness, the thinnest sector of the same one or more layers in a given and adjacent corner area should not exceed about 4 inches to obtain the desirable flexibility and elasticity to absorb and transfer bending loads, etc.
With further reference to the drawings and, in particular, FIGS. 4 and 5, these figures illustrate the application of the invention to membrane and semi-membrane type. cryogenic liquid containment systems that can comprise a hull structure 50 made up of inner and outer hull sections 52 and 54 interconnected by the usual bulkhead elements 56. Attached to the rigid inner wall 54in appropriate fashion such as by spraying or in the form of adhesively secured premolded blocks, etc. is one or more heat insulating layers of relatively rigid polyurethane foam 58 of the appropriate cell design and density. Disposed within the heat insulating layer of foam 58 is a membraneous vessel 60 that serves as the usual secondary containment vessel and a further membraneous type vessel 62 which acts as the primary liquid cargo container.
The one or more heat insulating layers 58 as indicated previously can be advantageously made of rigid polyurethane foam which, because of its composition, is ordinarily highly resistant to pressure, particularly if made of high density and closed cell construction. The inner membraneous vessels 60 and 62 are formed of thin sheets of low temperature resistant material, such as a nickel steel alloy, stainless steel or aluminum. The central roof portion of the tank is provided with the usual trunk or hatch opening 64 connected with the primary and secondary inner vessels 60 and 62 in gastight relationship. This trunk can be of the general type shown in US. Pat. No. 3,7 80,900 and can be equipped with the various loading and unloading gas pipes, etc. described therein. The cantilever arrangement disclosed in US. Pat. No. 3,780,900 may also be used to support inner vessels 60 and 62 against collapse due to their weight when vessel 60 is in an unloaded condition.
In the application of the instant invention to the membrane tank systems of FIGS. 4 and 5, for example, the one or more foam layers 58 in the inner hull comer sections 66 and 68, which are normally the points of high load bearing and potentially high and concentrated stresses, are selectively thinned as aforedescribed. Prior to application of the foam material 58 to the areas of converging comer walls 70-72 and 74-76 of the lower and upper corners 68 and 66 respectively,
of the tank system of FIGS. 4-5, a backup material or packing 78 would first be inserted at the points of intersection of these walls. Backup material 78 is similar in structure and function to the previously described backup and filler material 38. After installation of filler 78, one or more layers of rigid urethane foam 58, e.g. the two layers of FIG. 5, can be installed over this filler and applied to the inner surfaces of the inner hull walls in order to form the overall tank insulation 58. In applying the foam insulation 58 either by spraying techniques or by way of previously molded sections, which would be curved in the case of the corner sections, the foam in the areas of these corners 66 and 68 should be of selectively less thickness than in the otherportions of the overall foam layer or layers. This selective foam thinning will provide the corner foam sections for membrane tanks 60 and 62 with the desired hinge characteristic whereby these sections will deflect and bend without fracture and transfer stresses uniformly across the points of wall intersection or corner areas of the foam to the relatively flat foam areas covering the tank walls located adjacent these tank corners.
The same foam hinge concept can also be used to advantage in the case of the corner areas 80 of hull structure 50, where the trunk 64 for hull structure 50 is connected to the inner hull 54 as indicated in some detail in FIG. 4. In a similar fashion and as noted in FIG. 6, the instant invention is applicable to corner sections involving the joinder of a spherical free-standing tank 84 and a filling trunk 86. In this case, the outside corner section 88 between tank 84 and trunk 86 is covered with a cryogenic polyurethane foam insulation 90 of the appropriate composition, thinned in the area of corner section 88 and backed up by appropriate filler material 89.
A further advantageous embodiment of the invention is illustrated in FIG. 8, wherein a wet wall corner section of foam may be corrugated in addition to being thinned to constitute an improved wet wall tank structure over the prior art as represented, for example, by US. Pat. No. 3,757,982. The corrugations advantageously parallel the main axis of the corner joint or intersection of walls and in the event the individual foam layers 92 and93 making up foam insulation 58 are applied by spraying, the filler or backer materaial 78 can be provided with corrugations prior to emplacement by being mold formed or by being fabricated as an extrusion. The individual foam layers 92 and 93 of FIG. 8 can be separated by a layer 94 of reinforcing nylon, polyester, or by aluminum foil 32 in the fashion disclosed in the aforesaid copending application of Herbert H. Borup.
In the event filler materials 38 or 78 are made of a urethane foam, they should preferably comprise open cell and low density foams while the associated rigid and selectively thinned insulating foam layers making up the adjacent foam insulation 28 or 58 should be closed cell, high density foam.
As indicated in FIG. 9, when a plurality of angularly disposed corner sections 96, 98 and 99 of a foam insulated containment vessel structure, such as is shown in FIG. 4, converge, they produce an arcuate, three dimensional corner 100. Comer 100 because of the selectively thick/thin foam sections in one or more foam layers making up side foam insulation 104 and bottom insulation 106, is well adapted to accept both static and dynamic loads and to transfer such loads uniformly across the thinned and curved corner areas of the foam 7 to the flat foam areas making up foam sides 104 and foam bottom 106. In other words, the relatively rigid foam which insulates the metal sidewalls 107 and bottom 107 in comer 100 is advantageously hinged in a plurality of planes.
Spraying the foam in place can be used as an advantageous technique for insulating the containment structures disclosed and discussed herein in accordance with the instant invention. Thus, as illustrated in FIG. 7, when overall foam layer 58 is formed by a spray application technique in a corner section of the membranetype tank of FIG. 4, the thick/thin cross-sectional relationship of one or more foam layers making up such insulated corner section can be readily achieved and more accurately controlled. One reason for this is that a greater build up or thickness of the foam usually occurs during the spraying at the outer reaches of a corner than in the center of the corner by virtue of the greater distance that exists from the center of the spray arc to the usual foam applicator spray nozzle 108 than from the sides of the spray arc to such nozzle. This also can mean that the areas of least thickness in the arcuate comer segment of foam would be substantially coincident with the center of the arc. When the rigid foam layer or layers are sprayed on, it is understood of course that the backup layer, e.g. layer 78, will first have been emplaced.
Advantageous embodiments of the invention have been described.
What is claimed is:
1. In a cryogenic liquid container system the combination of a containment structure provided with at least two converging walls defining a corner section of the containment structure, at least one layer or a cryogenic foam-type insulating material covering the said walls and bridging the area of intersection of said walls, the portion of the insulating material layer which bridges the area of intersection of the walls being of selectively less thickness than adjacent portions of the insulating material layer covering said converging walls so as to produce a substantially uniform stressing of the various portions of the said insulating material layer when the said insulating material layer is subjected at various times to dynamic and static loads and filler means disposed intermediate the thinner portion of the insulating material layer and said con verging walls and in supporting relationship to said insulating material layer.
2. The combination as set forth in claim 1 wherein the thinner portion of the insulating material layer is on the order of about two-thirds the normal thickness of the remaining portions of said insulating material layer.
3. The combination as set forth in claim 1, wherein the layer of cryogenic foam-type insulating material comprises a relatively rigid foam material.
4. The combination as set forth in claim 1 wherein the filler means comprises a flexible material.
5. The combination as set forth in claim 1 wherein the filler means comprises foam rubber.
6. The combination as set forth in claim 1 wherein the containment structure includes a free-standing tank and the cryogenic foam-type insulating material layer is disposed outside of and intermediate the free-standing tank and a secondary hull-like supporting structure.
7. The combination as set forth in claim 1 wherein the containment structure includes a membrane type tank and the cryogenic foam-type insulating material layer is located intermediate an inner membrane tank and a hull-like supporting structure.
8. The combination as set forth in claim 1 wherein the cryogenic foam-type insulating material layer is arranged to be in direct contact with the contained cryogenic liquid in the said containment structure.
9. The combination as set forth in claim 1 including a further cryogenic insulating layer of a different material than that of said first mentioned layer and superposed on said first mentioned layer.
10. The combination as set forth in claim 1 wherein the thinner portion of the cryogenic foam-type insulating material layer is corrugated and with the longitudinal axis of a corrugation substantially paralleling the main line of intersection of the converging walls.
11. The combination as set forth in claim 1 wherein the thinner portion of the insulating material layer comprises a substantially arcuate segment of the said layer.
12. The combination as set forth in claim 11, wherein the said thinner portion of the insulating material layer comprises areas of progressively decreasing thicknesses and with the area of least thickness in the arcuate segment being substantially coincident with the center of the arc of the segment.
13. The combination as set forth in claim 1 including a further cryogenic foam-type insulating material layer covering said first mentioned foam-type insulating material layer.
14. The combination as set forth in claim 13 including a layer of aluminum foil interposed between the said foam-type insulating material layers.
15. The combination as set forth in claim 13 including a layer of reinforcing mesh material interposed between the said foam-type insulating material layers.
16. In a cryogenic liquid container system the combination of a free-standing cryogenic liquid tank and a containment structure for said tank enclosing and supporting said tank, said structure being provided with at least a pair of converging walls defining a corner section of the containment structure, at least one substantially unitary layer of a relatively rigid cryogenic foam insulating material covering said converging walls and bridging the area of intersection of the walls in the manner of a hinge, the portion of the layer of insulating material which bridges the area of intersection of said converging walls being of selectively less thickness than the adjacent portions of the layer of insulating material covering the said walls so as to assist in effecting a substantially uniform stressing of various portions of the layers of insulating material when the layer of insulating material is subjected from time to time to dynamic and static loads and a filler means disposed in supporting relationship intermediate the thinner portion of the layer of insulating material and adjacent sections of the converging walls.
17. The system as set forth in claim 16 wherein the layer of foam insulating material is disposed outside of and intermediate the free-standing tank and a secondary hull-like supporting structure.
18. The system as set forth in claim 16 wherein the filler means is a cryogenic foam material of a different density and cell structure from that of the layer of the relatively rigid cryogenic foam insulating material.
19. The system as set forth in claim 16, wherein the thinner portion of the insulating material layer of cryogenic foam is on the order of about two-thirds the normal thickness of the remaining portions of the said layer.
23. The system as set forth in claim 22 including a layer of aluminum foil interposed between said insulating layers.
24. The system as set forth in claim 16 including a further layer of insulating material of a different composition than that of said first mentioned layer of insulating material superposed upon the first mentioned layer while at the same time being disposed intermediate the first mentioned layer and said free-standing tank.
25. The system as set forth in claim 24 wherein said second mentioned layer of insulating material is a fiberglass layer.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT N0. 3,927,788
DATED December 23, 1975 INVENTOR(S) Theodore C. Zinniger and Phillip J. Burke It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Column 1, Lines 46 and 47, "-to The" should be -The Column 6, Line 45, "materaial" should be -material- Column 7, Line 34, "or a" should be --of a- Signed and Scaled this sixth Day of April1976 [SEAL] Arrest:
RUTH C. MRSON C. MARSHALL DANN Arresting ()j/r'cer Commissioner uj'larenrs and Trademarks

Claims (25)

1. In a cryogenic liquid container system the combination of a containment structure provided with at least two converging walls defining a corner section oF the containment structure, at least one layer or a cryogenic foam-type insulating material covering the said walls and bridging the area of intersection of said walls, the portion of the insulating material layer which bridges the area of intersection of the walls being of selectively less thickness than adjacent portions of the insulating material layer covering said converging walls so as to produce a substantially uniform stressing of the various portions of the said insulating material layer when the said insulating material layer is subjected at various times to dynamic and static loads and filler means disposed intermediate the thinner portion of the insulating material layer and said converging walls and in supporting relationship to said insulating material layer.
2. The combination as set forth in claim 1 wherein the thinner portion of the insulating material layer is on the order of about two-thirds the normal thickness of the remaining portions of said insulating material layer.
3. The combination as set forth in claim 1, wherein the layer of cryogenic foam-type insulating material comprises a relatively rigid foam material.
4. The combination as set forth in claim 1 wherein the filler means comprises a flexible material.
5. The combination as set forth in claim 1 wherein the filler means comprises foam rubber.
6. The combination as set forth in claim 1 wherein the containment structure includes a free-standing tank and the cryogenic foam-type insulating material layer is disposed outside of and intermediate the free-standing tank and a secondary hull-like supporting structure.
7. The combination as set forth in claim 1 wherein the containment structure includes a membrane type tank and the cryogenic foam-type insulating material layer is located intermediate an inner membrane tank and a hull-like supporting structure.
8. The combination as set forth in claim 1 wherein the cryogenic foam-type insulating material layer is arranged to be in direct contact with the contained cryogenic liquid in the said containment structure.
9. The combination as set forth in claim 1 including a further cryogenic insulating layer of a different material than that of said first mentioned layer and superposed on said first mentioned layer.
10. The combination as set forth in claim 1 wherein the thinner portion of the cryogenic foam-type insulating material layer is corrugated and with the longitudinal axis of a corrugation substantially paralleling the main line of intersection of the converging walls.
11. The combination as set forth in claim 1 wherein the thinner portion of the insulating material layer comprises a substantially arcuate segment of the said layer.
12. The combination as set forth in claim 11, wherein the said thinner portion of the insulating material layer comprises areas of progressively decreasing thicknesses and with the area of least thickness in the arcuate segment being substantially coincident with the center of the arc of the segment.
13. The combination as set forth in claim 1 including a further cryogenic foam-type insulating material layer covering said first mentioned foam-type insulating material layer.
14. The combination as set forth in claim 13 including a layer of aluminum foil interposed between the said foam-type insulating material layers.
15. The combination as set forth in claim 13 including a layer of reinforcing mesh material interposed between the said foam-type insulating material layers.
16. In a cryogenic liquid container system the combination of a free-standing cryogenic liquid tank and a containment structure for said tank enclosing and supporting said tank, said structure being provided with at least a pair of converging walls defining a corner section of the containment structure, at least one substantially unitary layer of a relatively rigid cryogenic foam insulating material covering said converging walls and bridging the area of intersection of the walls in the manner of a hinge, the portion of the layer of insulating material which bridges the area of intersection of said converging walls being of selectively less thickness than the adjacent portions of the layer of insulating material covering the said walls so as to assist in effecting a substantially uniform stressing of various portions of the layers of insulating material when the layer of insulating material is subjected from time to time to dynamic and static loads and a filler means disposed in supporting relationship intermediate the thinner portion of the layer of insulating material and adjacent sections of the converging walls.
17. The system as set forth in claim 16 wherein the layer of foam insulating material is disposed outside of and intermediate the free-standing tank and a secondary hull-like supporting structure.
18. The system as set forth in claim 16 wherein the filler means is a cryogenic foam material of a different density and cell structure from that of the layer of the relatively rigid cryogenic foam insulating material.
19. The system as set forth in claim 16, wherein the thinner portion of the insulating material layer of cryogenic foam is on the order of about two-thirds the normal thickness of the remaining portions of the said layer.
20. The system as set forth in claim 16 wherein the thinner portion of the insulating material is corrugated and the longitudinal axis of a corrugation substantially parallels the main line of intersection of the converging walls.
21. The system as set forth in claim 16, wherein the thinner portion of the layer of relatively rigid foam insulating material comprises a substantially arcuate segment of the said layer.
22. The system as set forth in claim 16 including a further layer of relatively rigid cryogenic foam insulating material.
23. The system as set forth in claim 22 including a layer of aluminum foil interposed between said insulating layers.
24. The system as set forth in claim 16 including a further layer of insulating material of a different composition than that of said first mentioned layer of insulating material superposed upon the first mentioned layer while at the same time being disposed intermediate the first mentioned layer and said free-standing tank.
25. The system as set forth in claim 24 wherein said second mentioned layer of insulating material is a fiberglass layer.
US487959A 1974-07-12 1974-07-12 Cryogenic liquid containment system Expired - Lifetime US3927788A (en)

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US487959A US3927788A (en) 1974-07-12 1974-07-12 Cryogenic liquid containment system
DE19752526601 DE2526601A1 (en) 1974-07-12 1975-06-13 CONTAINER SYSTEM FOR LIQUID GASES
JP50084910A JPS5136618A (en) 1974-07-12 1975-07-10
FR7522004A FR2278037A1 (en) 1974-07-12 1975-07-11 INSULATION OF TANKS FOR STORAGE OR TRANSPORT OF VERY LOW TEMPERATURE FLUIDS
US05/607,086 US4032608A (en) 1974-07-12 1975-08-22 Cryogenic liquid containment method

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DE (1) DE2526601A1 (en)
FR (1) FR2278037A1 (en)

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US4013189A (en) * 1974-08-08 1977-03-22 Conch, Lng Insulation system for liquified gas tanks
FR2332489A1 (en) * 1975-11-22 1977-06-17 Conch Int Methane Ltd THERMALLY INSULATED CONTAINER
US4037552A (en) * 1973-12-01 1977-07-26 Sener, Tecnica Industrial Y Naval S.A. Process for reducing the stresses caused by the vertical bending of a boat on independent tanks installed therein
US4075264A (en) * 1976-04-02 1978-02-21 The Dow Chemical Company Method of insulating a container
US4089285A (en) * 1976-09-22 1978-05-16 Hitachi Shipbuilding & Engineering Co., Ltd. Secondary barrier construction for vessels carrying spherical low temperature liquified gas storage tanks
US4120418A (en) * 1975-09-30 1978-10-17 Shell Internationale Research Maatschappij B.V. Method of producing a barrier in a thermally insulated container
US4135465A (en) * 1977-01-11 1979-01-23 Dudley Fred T Tank for fuel tanker
FR2484056A1 (en) * 1980-06-09 1981-12-11 Mc Donnell Douglas Corp FLEXIBLE CORNER SEAL FOR CRYOGENIC CONTAINER
US5033636A (en) * 1988-10-07 1991-07-23 General Electric Company Refrigerator cabinet liner having non-crinkled corners
US5476189A (en) * 1993-12-03 1995-12-19 Duvall; Paul F. Pressure vessel with damage mitigating system
WO2000073134A1 (en) * 1999-05-26 2000-12-07 Keehan Donald J Maritime chemical tanker having composite tanks
US20020193020A1 (en) * 1999-03-01 2002-12-19 Delfosse Barry E. Small waterplane area multihull (SWAMH) vessel
US20070245941A1 (en) * 2004-07-02 2007-10-25 Sandstrom Robert E Lng Sloshing Impact Reduction System
US20090194231A1 (en) * 2005-06-09 2009-08-06 Philadelphia University Vandalism-resistant insulating panels for building exteriors and building having vandalism-resistant thermally insulative walls
US20100160309A1 (en) * 2007-03-13 2010-06-24 Tony Siu Inhibitors of janus kinases and/or 3-phosphoinositide-dependent protein kinase-1
US20110056954A1 (en) * 2008-06-20 2011-03-10 Samsung Heavy Ind. Co., Ltd. Insulation panel for corner area of lng cargo containment system
US8291556B2 (en) * 2010-04-14 2012-10-23 Clarion Technologies, Inc. Structurally reinforced casket and manufacturing method
US8763218B2 (en) 2010-04-14 2014-07-01 Clarion Technologies, Inc. Structurally reinforced casket and manufacturing method
US9365266B2 (en) 2007-04-26 2016-06-14 Exxonmobil Upstream Research Company Independent corrugated LNG tank
US9920466B2 (en) 2015-02-24 2018-03-20 Clarion Technologies, Inc. Structural foam-core panels
US20180209586A1 (en) * 2015-07-13 2018-07-26 Daewoo Shipbuilding & Marine Engineering Co., Ltd. Liquefied gas storage tank having insulation parts and method for arranging insulation parts
WO2019169451A1 (en) * 2018-03-09 2019-09-12 Incitias Pty Ltd Containment system for storing and transporting bulk liquid

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JPS52133377A (en) * 1976-04-30 1977-11-08 Mitsubishi Heavy Ind Ltd Method of corner spraying

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Cited By (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4037552A (en) * 1973-12-01 1977-07-26 Sener, Tecnica Industrial Y Naval S.A. Process for reducing the stresses caused by the vertical bending of a boat on independent tanks installed therein
US4013189A (en) * 1974-08-08 1977-03-22 Conch, Lng Insulation system for liquified gas tanks
US4120418A (en) * 1975-09-30 1978-10-17 Shell Internationale Research Maatschappij B.V. Method of producing a barrier in a thermally insulated container
FR2332489A1 (en) * 1975-11-22 1977-06-17 Conch Int Methane Ltd THERMALLY INSULATED CONTAINER
US4075264A (en) * 1976-04-02 1978-02-21 The Dow Chemical Company Method of insulating a container
US4089285A (en) * 1976-09-22 1978-05-16 Hitachi Shipbuilding & Engineering Co., Ltd. Secondary barrier construction for vessels carrying spherical low temperature liquified gas storage tanks
US4135465A (en) * 1977-01-11 1979-01-23 Dudley Fred T Tank for fuel tanker
FR2484056A1 (en) * 1980-06-09 1981-12-11 Mc Donnell Douglas Corp FLEXIBLE CORNER SEAL FOR CRYOGENIC CONTAINER
US5033636A (en) * 1988-10-07 1991-07-23 General Electric Company Refrigerator cabinet liner having non-crinkled corners
US5476189A (en) * 1993-12-03 1995-12-19 Duvall; Paul F. Pressure vessel with damage mitigating system
US6698375B2 (en) * 1999-03-01 2004-03-02 Barry E. Delfosse Small waterplane area multihull (SWAMH) vessel
US20020193020A1 (en) * 1999-03-01 2002-12-19 Delfosse Barry E. Small waterplane area multihull (SWAMH) vessel
US6267069B1 (en) * 1999-05-26 2001-07-31 Guaranteed Advanced Tank Technologies International Ltd. Composite Tanks for storing and/or transporting liquid organic and inorganic chemicals and the like
WO2000073134A1 (en) * 1999-05-26 2000-12-07 Keehan Donald J Maritime chemical tanker having composite tanks
US6167827B1 (en) * 1999-05-26 2001-01-02 Guaranteed Advanced Tank Technologies International Ltd. Maritime chemical tanker having composite tanks for storing and/or transporting liquid organic and inorganic chemicals and the like
US20070245941A1 (en) * 2004-07-02 2007-10-25 Sandstrom Robert E Lng Sloshing Impact Reduction System
US7469651B2 (en) 2004-07-02 2008-12-30 Exxonmobil Upstream Research Company Lng sloshing impact reduction system
US8287671B2 (en) * 2005-06-09 2012-10-16 Philadelphia University Vandalism-resistant insulating panels for building exteriors and building having vandalism-resistant thermally insulative walls
US20090194231A1 (en) * 2005-06-09 2009-08-06 Philadelphia University Vandalism-resistant insulating panels for building exteriors and building having vandalism-resistant thermally insulative walls
US20100160309A1 (en) * 2007-03-13 2010-06-24 Tony Siu Inhibitors of janus kinases and/or 3-phosphoinositide-dependent protein kinase-1
US9365266B2 (en) 2007-04-26 2016-06-14 Exxonmobil Upstream Research Company Independent corrugated LNG tank
US20110056954A1 (en) * 2008-06-20 2011-03-10 Samsung Heavy Ind. Co., Ltd. Insulation panel for corner area of lng cargo containment system
EP2306064A4 (en) * 2008-06-20 2017-11-01 Samsung Heavy IND. CO., LTD. Corner panel for liquefied natural gas cargo tank
US8291556B2 (en) * 2010-04-14 2012-10-23 Clarion Technologies, Inc. Structurally reinforced casket and manufacturing method
US8763218B2 (en) 2010-04-14 2014-07-01 Clarion Technologies, Inc. Structurally reinforced casket and manufacturing method
US9920466B2 (en) 2015-02-24 2018-03-20 Clarion Technologies, Inc. Structural foam-core panels
US20180209586A1 (en) * 2015-07-13 2018-07-26 Daewoo Shipbuilding & Marine Engineering Co., Ltd. Liquefied gas storage tank having insulation parts and method for arranging insulation parts
US11428369B2 (en) * 2015-07-13 2022-08-30 Daewoo Shipbuilding & Marine Engineering Co., Ltd. Liquefied gas storage tank having insulation parts and method for arranging insulation parts
WO2019169451A1 (en) * 2018-03-09 2019-09-12 Incitias Pty Ltd Containment system for storing and transporting bulk liquid

Also Published As

Publication number Publication date
DE2526601A1 (en) 1976-01-29
FR2278037B1 (en) 1979-05-11
FR2278037A1 (en) 1976-02-06
JPS5136618A (en) 1976-03-27

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