US430280A - Magnetic separator - Google Patents

Magnetic separator Download PDF

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US430280A
US430280A US430280DA US430280A US 430280 A US430280 A US 430280A US 430280D A US430280D A US 430280DA US 430280 A US430280 A US 430280A
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magnets
magnetic
wheel
water
particles
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/10Magnetic separation acting directly on the substance being separated with cylindrical material carriers
    • B03C1/14Magnetic separation acting directly on the substance being separated with cylindrical material carriers with non-movable magnets

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  • my present inventionI make use of water for causing the dispersion of the particles, and I so arrange the magnets that they act by their attraction not only to separate the magnetic material from the rest, but also to remove it from the water-chamber. I accomplish this by the use of magnets moving in and out of the water, which draw the magnetic material to their poles and then carry it out of the water; I prefer to employ a revolving wheel. at whose periphery are many radial magnetic poles. This wheel is placed,
  • Figure 1 is a top view of apparatus embodying my invention with the elevated hopper omitted; Fig. 2, a longitudinal vertical section of the same with the magnets in elevation; Fig. 3, a transverse vertical section through the magnet-wheel; Fig. 4, a crosssection of the magnet-wheel with a diagram of the commutators. modification of my invention in which magnetic attraction is employed to remove the particles from the magnet-Wheehand 6 a complete diagram of the electrical connections of the apparatus.
  • Fig. 5 illustrates a The apparatus consists of a-tank A, supported in asuitable frame B and having an outlet 0 at one end. At the other end is an inclined board or chute D, and above this is situated the hopper E, having an opening a in itsbottom, through which the material falls. Below the hopper is a water-pipe F, extending transversely across the tank and provided with a number of orifices at b, by means of which a stream of water is directed upon the whole width of the falling stream of the particles.
  • the revolving magnetwheel which consists of a cylindrical drum H, preferably of brass or other non-magnetic material, and provided with end disks 0 and d.
  • the iron ring I Within the drum is the iron ring I, having a series of radial projections K, each of which projections is wound with coils of wire L, so as to form electromagnetic poles.
  • the hub M of the ringI is secured to the end plates of the wheel, so that the whole wheel is turned by the shaft G, power being applied to it by means of the pulley N or by any other suitable means.
  • Supported upon a bracket 0 outside the frame B are two stationary commutator-cylinders g h. The comits circumference, and upon this commutator bear four brushes or current-collectors f,
  • the commutator 71 is a continuous metal ring, and upon it bears a single brush or current-collector e.
  • the magnets of the wheel are electrically divided into four sets, each containing five magnets in series. It is evident that a greater or less number of magnets than that shown may be employed, and that they may be divided into a greater or less number of sets, the number of brushes f on the commutator g of course corresponding with the number of sets of magnets.
  • Each set of magnets is connected between the brush e on the commutator h and one of the brushes f on the commutator g, as is clearly shown by the diagrams in Figs.
  • each set of magnets is closed for three-fourths of the revolutionthat is, while brush f is on the metal part of its commutator and broken for the remaining one-fourth of the revolution, when the brush f is on the insulating part.
  • the commutator is so arranged that the circuit of each set of ma nets is broken when it reaches the highest position on the wheel, or thereabout.
  • a double hollow chute P whose lower surface forms at Z a scraping-edge, and which branches, as shown, into two parts, each extending down on one side outside the frame B and terminating in a suitable receptacle, as will be readily understood.
  • the operation of the apparatus is as follows:
  • the hopperE being filled with the mingled mass of particles of magnetic and nonmagnetic material, such material is made to fall in a wide thin stream through the bottom of the hopper into the tank, which is partly filled with water, as shown, and on falling the material meets the stream of water from the pipe F, which assists in separating the particles one from another.
  • ⁇ Vater being constantly introduced at one end of the tank and running out through the outlet 0 at the other end, there is a suflicient current in the tank to carry the particles toward the magnetwheel, and in the water the magnetic and non-magnetic particles become completely separated from one another, so that as such particles come within the field of the magnets in the tank the magnetic particles are attracted to the drum H and held there, while the non-magnetic particles are carried on by the current and leave the tank through the outlet 0.
  • the ribs Q are provided at the sides of the tank to prevent the material from getting past the wheel at the sides instead of passing under it.
  • the magnets of the wheel B being constantly energized and the wheel being provided with a conveyingbelt S and placed over the point on the large wheel at which the circuit of the magnets is broken, so thatit takes up the magnetic material from the large wheel and carries it around upon the belt S, by which it is conveyed away to a desired point.
  • the magnets of the wheel R maybe energized by brushes resting on continuous rings on its shaft, as will be readily understood, and as indicated in the diagram Fig. 6.
  • ⁇ Vhat I claim is 1.
  • a magnetic separator the combina' tion of a water-chamber into which the material to be separated is introduced and magnets inclosed in a drum moving in and out of said Water chamber, whereby the magnetic material is removed therefrom, substantially as set forth.
  • a magnetic separator the combination, with a water-chamber, of a magnetic wheel revolving therein and a circuit-controller for de-energizing the upper magnets, whereby the material maybe readily removed, substantially as set forth.

Description

(No Model.) I 4 Sheets-Sheet 1. T. A. EDISON.
MAGNETIC SEPARATOB.
No. 430,280. Patented June 17, 1890.
(No Model.) 4 SheecsSheet 2.
T. A. EDISON. MAGNETIC SEPARATOR.
No. 430,280. Patented June 17, 1890.
MIM m l'ucmca 0% Tu G 6 h S h h 6 6 h S 4 m N OR SA m G H AB A M (No Model) No. 430,280. Patented June 17, 1890.
(No Model.) 4 Sheets-Sheet 4.
T; A EDISON. MAGNETIC SEPARATGR.
Patented June '17, 1890.
\ and light particles of material.
.H'YED STATES Parent anion.
THOMAS A. EDISON, OF LLEWELLYN PARK, NEW JEIISEY.
MAGNETIC SEPARATOR.
SPECIFICATION forming part of Letters PatentNo. 430,280, dated June 17, 1890. Application filed July 29, 1889; Serial No. 319,102. .(No model.)
To all whom it may concern: I
I Be it known that I,- THOMAS A. EDISON, a citizen of the United States, residing at Llewellyn Park, in the county of Essex and State of New Jersey, have invented a certain new tors, (Case No. 843,) of which the following is a specification.
More especially my object is to provide for the efiectual separation of unusually small In the general process employed by me and set forth in my Patent No. 228,329, dated June 1, 1880, in which the mingled material is allowed to fall past the poles of a magnet, which alters the direction of falling of the magnetic particles, effectual separation is sometimes prevented when h pa cl are veryvsma and ligh y such particles becoming massed together, so that magnetic particles become surrounded by non-magnetic ones and cannot be with drawn by the magnet. In the same patent I have shown and described the use of a body of water through which the material falls, the water acting to separate the particles and prevent their clinging together, so that the. magnetic ones are readily influenced by the magnet. In my present inventionI make use of water for causing the dispersion of the particles, and I so arrange the magnets that they act by their attraction not only to separate the magnetic material from the rest, but also to remove it from the water-chamber. I accomplish this by the use of magnets moving in and out of the water, which draw the magnetic material to their poles and then carry it out of the water; I prefer to employ a revolving wheel. at whose periphery are many radial magnetic poles. This wheel is placed,
partially submerged, in a water-tank, into which the pulverized magnetic and non-mag-- netic particles are introduced. Since they become disassociated from one another by the action of the water, the magnetic particles are attracted by the revolving magnets and separated from the rest and carried out of the Water, where they are removed from the magnets by suitable means. To provide for the ready removal of the material from the revolving magnets, I employ a commutator for. breaking the circuit of the magnets when they reach the points at which. the material is to be removed. I may then accomtraction. and useful Improvement in Magnetic Separa- My invention is illustrated in the'accompanying drawings.
Figure 1 is a top view of apparatus embodying my invention with the elevated hopper omitted; Fig. 2, a longitudinal vertical section of the same with the magnets in elevation; Fig. 3, a transverse vertical section through the magnet-wheel; Fig. 4, a crosssection of the magnet-wheel with a diagram of the commutators. modification of my invention in which magnetic attraction is employed to remove the particles from the magnet-Wheehand 6 a complete diagram of the electrical connections of the apparatus.
Fig. 5 illustrates a The apparatus consists of a-tank A, supported in asuitable frame B and having an outlet 0 at one end. At the other end is an inclined board or chute D, and above this is situated the hopper E, having an opening a in itsbottom, through which the material falls. Below the hopper is a water-pipe F, extending transversely across the tank and provided with a number of orifices at b, by means of which a stream of water is directed upon the whole width of the falling stream of the particles. Within the tank andsupported on the shaft G, which has bearings in the sides of the frame B, is the revolving magnetwheel, which consists of a cylindrical drum H, preferably of brass or other non-magnetic material, and provided with end disks 0 and d. Within the drum is the iron ring I, having a series of radial projections K, each of which projections is wound with coils of wire L, so as to form electromagnetic poles. The hub M of the ringI is secured to the end plates of the wheel, so that the whole wheel is turned by the shaft G, power being applied to it by means of the pulley N or by any other suitable means. Supported upon a bracket 0 outside the frame B are two stationary commutator-cylinders g h. The comits circumference, and upon this commutator bear four brushes or current-collectors f,
which are carried by the shaft F, so as to revolve with the magnet-wheel. The commutator 71 is a continuous metal ring, and upon it bears a single brush or current-collector e. The magnets of the wheel are electrically divided into four sets, each containing five magnets in series. It is evident that a greater or less number of magnets than that shown may be employed, and that they may be divided into a greater or less number of sets, the number of brushes f on the commutator g of course corresponding with the number of sets of magnets. Each set of magnets is connected between the brush e on the commutator h and one of the brushes f on the commutator g, as is clearly shown by the diagrams in Figs. 4 and t3, and it will therefore be seen that as the magnet-wheel revolves the circuitof each set of magnets is closed for three-fourths of the revolutionthat is, while brush f is on the metal part of its commutator and broken for the remaining one-fourth of the revolution, when the brush f is on the insulating part. The commutator is so arranged that the circuit of each set of ma nets is broken when it reaches the highest position on the wheel, or thereabout.
As is illustrated in Figs. 1 and 2, I place close to the upper portion of' the magnetwheel a double hollow chute P, whose lower surface forms at Z a scraping-edge, and which branches, as shown, into two parts, each extending down on one side outside the frame B and terminating in a suitable receptacle, as will be readily understood.
The operation of the apparatus is as follows: The hopperE being filled with the mingled mass of particles of magnetic and nonmagnetic material, such material is made to fall in a wide thin stream through the bottom of the hopper into the tank, which is partly filled with water, as shown, and on falling the material meets the stream of water from the pipe F, which assists in separating the particles one from another. \Vater being constantly introduced at one end of the tank and running out through the outlet 0 at the other end, there is a suflicient current in the tank to carry the particles toward the magnetwheel, and in the water the magnetic and non-magnetic particles become completely separated from one another, so that as such particles come within the field of the magnets in the tank the magnetic particles are attracted to the drum H and held there, while the non-magnetic particles are carried on by the current and leave the tank through the outlet 0. v The ribs Q are provided at the sides of the tank to prevent the material from getting past the wheel at the sides instead of passing under it. As the wheel revolves in the direction indicated by the arrows in the drawings, the magnetic particles are carried up out of the water until they reach the mouth of the chutes P, and since at this point the circuit of each set of magnets is broken the material is readily scraped oi? the wheel by the edge of the chute and is fed away through such chute. Instead of this, however, I may employ the device shown in Fig. 5, in which a smaller magnet-wheel R revolves above the wheel in the. tank A, the magnets of the wheel B being constantly energized and the wheel being provided with a conveyingbelt S and placed over the point on the large wheel at which the circuit of the magnets is broken, so thatit takes up the magnetic material from the large wheel and carries it around upon the belt S, by which it is conveyed away to a desired point. The magnets of the wheel R maybe energized by brushes resting on continuous rings on its shaft, as will be readily understood, and as indicated in the diagram Fig. 6.
\Vhat I claim is 1. In a magnetic separator, the combina' tion of a water-chamber into which the material to be separated is introduced and magnets inclosed in a drum moving in and out of said Water chamber, whereby the magnetic material is removed therefrom, substantially as set forth. i
2. In a magnetic separator, the combination of the water-chamber into which the material tobe separated is introduced and the revolving wheel comprising a drum and inclosed magnets partially submerged in said chamber, substantially as set forth.
3. In a magnetic separator, the combination, with the water-ehamberand the revolving magnetwheel, of the commutator for breaking the cir uit of the magnets. at intervals, substantially as set forth.
t. In a magnetic separator, the combination, with a water-chamber, of a magnetic wheel revolving therein and a circuit-controller for de-energizing the upper magnets, whereby the material maybe readily removed, substantially as set forth.
5. In a magnetic separator, the eombina tion, with the water-chamber, of the revolving magnet-wheel, a circuit-controller for the magnets, and a stationary scraper adjacent to the periphery of the wheel for removing the magnetic material from said wheel, substantially as set forth.
6. In a magnetic separator, the combina pipe for dischargirg water upon the material falling from said hopper, substantially as set forth.
8. In a magnetic separator, the combination of the Water-chamber, the magnets movfor removing the magnetic material from the 10 ing in and out of such chamber, and the comwheel, substantially as set forth. niutator for breaking circuit of magnets when This specification signed and witnessed this outside the chamber, substantially as set 20th day of July, 1889.
forth.
9. In a magnetic separator, the combina- THQS. A. EDISON. tion of the water-chamber, the revolving mag- \Vitnesses: net-wheel,acommutator for breaking circuit D. H. DRISCOLL,
of magnets outside the chamber, and means I. C. BENNETT.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2426352A (en) * 1943-07-15 1947-08-26 Jeffrey Company Device for guiding flow of material in magnetic separators
US3086718A (en) * 1959-04-06 1963-04-23 W E Plechaty Co Method and apparatus for separating metallic particles
US3439808A (en) * 1966-11-22 1969-04-22 Heinrich Sommermeyer Rotary magnetic separator
US4333825A (en) * 1981-01-28 1982-06-08 Industrial Magnetics, Inc. Dump pit magnet assembly

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2426352A (en) * 1943-07-15 1947-08-26 Jeffrey Company Device for guiding flow of material in magnetic separators
US3086718A (en) * 1959-04-06 1963-04-23 W E Plechaty Co Method and apparatus for separating metallic particles
US3439808A (en) * 1966-11-22 1969-04-22 Heinrich Sommermeyer Rotary magnetic separator
US4333825A (en) * 1981-01-28 1982-06-08 Industrial Magnetics, Inc. Dump pit magnet assembly

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