US4982333A - Capacitance guided assembly of parts - Google Patents
Capacitance guided assembly of parts Download PDFInfo
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- US4982333A US4982333A US07/256,661 US25666188A US4982333A US 4982333 A US4982333 A US 4982333A US 25666188 A US25666188 A US 25666188A US 4982333 A US4982333 A US 4982333A
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- capacitance
- control signals
- radiation
- sensing
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/102—Aligning parts to be fitted together using remote centre compliance devices
- B23P19/105—Aligning parts to be fitted together using remote centre compliance devices using sensing means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
- B23P19/12—Alignment of parts for insertion into bores
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/402—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for positioning, e.g. centring a tool relative to a hole in the workpiece, additional detection means to correct position
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/49—Nc machine tool, till multiple
- G05B2219/49113—Align elements like hole and drill, centering tool, probe, workpiece
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- This invention relates to the automatic assembling of objects from separate parts by means of closed-loop control of the relative position of the parts.
- An assembly process can usually be decomposed into a sequence of tasks each designed to bring pairs of objects together and join them.
- the process is simplified in several ways if some form of part-to-part homing is used in bringing parts together.
- a military example of assembly by homing is that of a cruise missile assembling itself onto the center of the unfortunate target.
- the homing information comes from comparing on board sensor data with stored maps.
- the alignment of a photo-detector with a light carrying fiber is an industrial example where direct part-to-part homing may be used.
- Biological examples of sensor homing abound. Direct homing implies that one part senses alignment information from the other.
- the separated objects are brought together by picking up one object and placing it onto the other.
- the configuration is determined either by sensing, using for example machine vision, or more often by mechanical means such as from the geometric constraints imposed by parts feeders, jigs and holding fixtures.
- the picking phase one part is engaged by a gripping or holding tool of the mechanism, temporarily assembling it to the tool.
- the parts are brought together into an aligned condition in a third closure phase using a scheduled motion that is in accordance with estimates of the beginning configuration and the desired final configuration.
- the parts are joined in a fourth phase.
- Joining may require a complicated mechanical procedure such as screw fastening or, as is the case in this example, a simple release of the moved part.
- screw fastening or, as is the case in this example, a simple release of the moved part.
- This description is nevertheless quite typical and serves to illustrate the open-loop aspect of presently used control methods. We will not consider the transport and joining tasks. Further examples and details of automatic assembly processes can be found in the book by G. Boothroyd, Corrando Poli and Laurence E. Murch, "Automatic Assembly", Marcel Dekker, New York, (1982).
- capacitance-guided assembly is based on our observation that the relative position and orientation, or configuration, of two separated parts or objects can often be uniquely associated with the mutual capacitance of the parts or electrodes associated with the parts and that this capacitance measurement may be used in a closed-loop feedback control system to bring parts and other objects together into an aligned condition.
- the capacitive effect becomes increasingly strong and provides a more sensitive measurement for control purposes as the separation is reduced toward closure.
- the objects are arranged to move in the region between the two electrodes of the capacitance. It is usually convenient to arrange that at least one of the objects is fixedly associated with one of the other electrodes.
- the other part may or may not be fixedly associated with the other electrode.
- FIG. 1 illustrates a method used to measure the capacitance topography of the bonding pad 17 of a photodector package 16.
- FIG. 2 illustrates the measured bonding pad capacitance topography obtained by sampling in a regular array over the pad site. These data are displayed in perspective form.
- FIG. 3 illustrates an an embodiment of the invention for assembling a photodetector or laser die 23 to the pad 17.
- FIG. 4 shows capacitance data obtained as a function of planar position for two separation or gaps between die and pad.
- the data in the upper views are in perspective form while the lower views show data along lines through the center.
- FIG. 5 shows detailed data for the case of 0.1 mm separation.
- FIG. 6 illustrates an embodiment of the invention including an exploded view of a micro-machined silicon package, optical fiber and semiconductor diode die.
- FIG. 7 illustrates the small probe capacitance topography of the die bonding region of a grooved substrate photodector package, as shown in FIG. 6.
- the measurement arrangement shown in FIG. 1 was utilized.
- FIG. 8 illustrates perspective views and cross-sections of the capacitance topography of the configuration of a photodector die 73 of FIG. 6 with respect to the grooved structure.
- FIG. 9 comprises curves showing laser diode junction capacitance and dissipation as a function of light-beam position.
- FIG. 10 shows another embodiment of the invention for inserting a peg in a hole.
- FIGS. 11-14 show capacitance measurement data useful in explaining the operation of that embodiment.
- FIG. 15 is a pictorial showing of a TAB technology tape underlying a die with an arrangement for controlling the relative motion of a die and tape using capacitance guidance.
- FIG. 16 illustrates an active die pick-up collet.
- FIG. 17 shows curves that are equally spaced contours of capacitance obtained by moving the die in a plane above the tape and in the neighborhood of the site.
- FIGS. 18-20 show curves that are equally spaced contours of capacitance obtained by moving the die in a plane at progressively lesser distances above the tape and in the neighborhood of the site.
- FIG. 21 shows the details of the overlap of TAB finger tips with the die pad in FIG. 15 becoming evident at a decreased separation.
- FIG. 22 shows the details of the overlap of TAB finger tips with the die pad becoming strong at a decreased separation between die and tape.
- FIG. 23 shows a more detailed view of the capacitance contour for FIG. 15, but at the FIG. 22 separation.
- FIG. 24 shows data of FIG. 23 displayed in perspective view.
- FIG. 25 shows curves of data of FIG. 23 along the central row, curve (a), and central column, curve (b), and capacitance gradient curves (c) and (d) for the foregoing data.
- FIG. 26 shows curves which are capacitance contours taken with fixed separation with respect to rotation in the plane of the die 143 with respect to tape 141 of FIG. 15.
- part-to-part homing using mutual capacitance sensing consider the task of placing two planar objects, (for example, two rectangular metal plates) one on top of the other and such that they overlap each other to the maximum extent.
- the problem is initially further simplified by constraining the plates to lie in parallel planes with variable and controlled separation.
- the mutual capacitance due to planar motion is maximum, for any separation, when the objects overlap to the maximum extent. Reducing the separation increases both the maximum value and the non-aligned spatial derivatives of capacitance. Signals that become stronger and sharper as the separation decreases are ideal for assembly. The nearer the parts are to closure the more certain is the alignment measurement.
- Such (admittedly highly constrained) objects may be assembled by maximizing the capacitance, through linear motions and rotation in the plane, as the separation is reduced.
- the initial constraint may also be relaxed since a sufficient condition for parallelism, for any fixed separation and under overlapping conditions, is that capacitance changes more specifically, the capacitance derivative with respect to angle, be minimized with respect to rotations out of the plane.
- the mating surfaces of these simple objects may be aligned with respect to all six degrees of freedom using only mutual capacitance measurements. A direct method for part-to-part homing is realized.
- the aligned condition may be associated with relationships of capacitance to position and orientation other than the maximum or minimum value.
- capacitance guidance by the use of examples taken from realistic assembly tasks.
- the assembly guidance of a lightwave detector is used to provide an example of the assembly of planar or basically two dimensional objects.
- the placement of a photodetector or laser diode onto the all silicon lightwave package provides an example of two dimensional die to be placed in fixed relationship to a three dimensional structure, while an example of the peg-in-hole problem involves two simple three dimensional objects.
- TAB Tape Automated Bonding technology
- FIG. 3 We begin with the closure phase of a pick, place and bond assembly of a photo-detector die 23 onto its respective package bonding pad 17.
- the die 23 is to be bonded to pad 17. This fixes the die 23, active face down, while providing an electrical connection to one side of the detector diode to the bonding pad.
- the second electrical contact is made in a later operation to a top side detector contact via a wire bond connection to separate conductive pad 8. The light enters from below and through the hole 19 onto the detector.
- the closure task is successfully completed when die and pad are separated by a very small gap while overlapping to the maximum extent and hence in the proper position for bonding.
- This parts closure task is similar to that for two rectangular plates, mentioned above.
- FIG. 1 illustrates our preferred arrangement for measuring topography.
- a small coaxially guarded movable probe 13 is placed a distance above a large metal plate 20.
- the conducting tip of probe 13 is insulated (by means not shown) from its grounded body. The insulation can be arranged as shown in FIG. 16, but without the central vacuum chamber.
- a radio frequency oscillator 10 and an operational integrating preamplifier 11 provide the means to measure the capacitance between the tip of probe 13 and the plate.
- the displacement current flowing from plate 20 to the tip of probe 13 tip produces a preamplifier output voltage 3 whose in-phase magnitude is proportional (in phase or 180° out-of-phase with radio frequency source 10 because of the feedback capacitance around preamplifier 11) to the mutual capacitance and is therefore the signal of interest.
- the capacitance is increased by placing the detector package 16 in the region between probe 13 and plate 20 and in close proximity to the probe 13.
- the package illustrated in cross sectional view, is shown floating in the gap. It may as well rest directly on the bottom plate or be separated from it by either a conductive or insulating layer.
- FIG. 2 show, in perspective form, the measured capacitance topography data of the pad region 17 sampled on a 30 micron pitch planar grid.
- the 50 micron diameter probe is approximately 100 microns above the pad for this measurement and the measurement grid corresponds to the grid lines on the figure.
- the response may be described as the convolution of the probe tip shape with the pad shape together with a blurring and weakening term due to the object-to probe gap.
- the capacitance data 22 of FIG. 2 show, at this resolution the hole 19 for the optical fiber that brings the light to the die is essentially resolved, as shown by the image 19' of the hole in the capacitance topography 22.
- a photodector die 23 is used as a probe tip.
- a die holding collet 14 also functions as a part of probe 13 as shown in FIG. 3.
- the collet 14 picks up, holds and releases the die by means of a small central hole connected to a variable vacuum supply, as shown in more detail in FIG. 16.
- insulation of the probe tip from the body of collet 14 is arranged as shown in FIG. 16.
- the probe end dimensions here are advantageously matched to the dimensions of die 23.
- the probe tip area is now substantially increased as compared to that in FIG. 1 and the photodetector junction capacitance appears in series with the measured capacitance.
- the additional series capacitance is clearly not a function of position in this instance and hence has no detrimental effect on the measurement.
- the capacitance signal is fed back from preamplifier 11, through a filter 9 to motion control 21.
- the task of filter 9 is to process the capacitance and any other sensory data in order to provide an estimate of the configuration. Note that the method is entirely contactless; no connections need be made to package 16 or die 23.
- FIG. 4 shows the results for sampling capacitance on a 30 micron pitch planar grid using gaps between die 23 and pad 17 of 0.2 mm and 0.1 mm.
- These data 24 and 24' confirm the expected response described by a convolution of two similar squares with blurring.
- the lower views show data along the central row and column of the sampled date.
- the improved response for the 0.1 mm separation curves 26, 27 when compared to the 0.2 mm separation data curves 28, 29 is clearly evident.
- FIG. 5 shows the row and column data for 0.1 mm gap smoothed (in curves 61, 62) and differentiated (in curves 63, 64) to show how well simple peak detection of row and column data establishes the overlap of die and pad.
- the nominally aligned position occurs at 0.4 mm in both dimensions.
- the position resolution may be estimated from the ratio of the signal slope at zero crossings 65 and 66 to the amplitude noise.
- the slope to noise argument leads us to believe that final alignment accuracy is a small fraction of the objects dimensions, dependent on the gap, achieved by using a simple peak or gradient search procedure. Results from guiding laser dies onto their respective packages indicate that placement accuracies of less than 2% of linear die dimensions should be routine for three degrees of freedom alignment.
- the pick, place and bond assembly of photodetector die onto a micro-machined silicon package provides a somewhat more complicated example of capacitance guided homing.
- FIG. 6 illustrates an exploded view of assembly.
- the package 72 with its grooved structure 74, 76 captures and aligns the optical fiber 75 to the reflecting groove end facet 77.
- the closure task considered here is to geometrically align the detector die 73 with the groove end facet 77 at a small distance above the package 72 top surface.
- FIG. 7 shows the small probe capacitance topography 80 of the die mounting region of a detector package that has a special groove structure used to guide the light to the photodetector.
- the topography which is spatial variation of capacitance in perspective form 65, was measured using the apparatus described in FIG. 1 with a 30 micron sampling grid projected onto the capacitance data.
- the detector die 73 is to be placed with fixed relationship to the groove end area 77 shown.
- the groove end area 77 has a sloping, reflecting surface that is intended to reflect light from the optical fiber 75 to the detector active region in die 73.
- Die 73 is picked up by the vacuum action of collet 14, which is the principal portion of probe 13.
- the vacuum chamber of collet 14, which is like that shown in FIG. 16 is shown coupled to vacuum control 70.
- motion control 21 receives a scheduling signal, which is intended to move die 73 and assembly 71 relatively toward closure, especially when the capacitive signal is weak.
- This type of combining of control signals is best accomplished by a Kalman filter, as discussed elsewhere herein.
- FIG. 8 shows, in the upper portion, two perspective views of sampled capacitance data obtained with the active collet 14 and photodetector die 73.
- the lower portion of the figure shows data slices (curves 81-84) across and along (curve 85) the centerline of the groove.
- the placement location may be associated with the centerline of the groove and at the 1/2 height along the upward slope at the groove end.
- the capacitance-guidance method allows the die to be put into a geometrically aligned condition a prescribed small distance above its final position by a close-loop control homing procedure.
- the aligned condition for a photodetector or a solid state laser is often more demanding than geometric alignment.
- the alignment of interest is that of the incoming or outgoing light with the active region of the device.
- capacitance guidance to include the final optical alignment by making use of the fact that the junction capacitance of the active region is in series with the measurement and that the junction capacitance is a function the light entering.
- Light entering the active region of an open circuit junction causes the junction capacitance and dissipation to be modified.
- a photodetector may be optically aligned with the optical system of the package 16 of FIG. 3 or package 72 of FIG. 6 by first reaching the geometric placement position to achieve a coarse alignment, then energizing the light from light source 78 into fiber 75, while repositioning to maximize the capacitance or dissipation effect due to the light. Note that the alignment is established before the die is bonded and before contact is made.
- the final position of a semiconductor laser diode may be an even better example of slight offset from the maximum passive capacitance position, which can be achieved by using the accentuated effects achieved when the junction is illuminated and which may be even more advantageous because of the more complicated structure of a laser diode and its more demanding positioning requirements.
- the die 73 is a semiconductor laser diode die, when light source 78 is turned on and directs light through fiber 75, if the photons are readily absorbed in the laser junction or near-junction region, then the accentuated effects shown in FIG. 9 are achieved.
- junction capacitance of die 73 then increases the total measured capacitance as shown in curves 91 of FIG. 9A. Notice the significant capacitance increase as compared to a reasonable extrapolation of the nearby capacitance values 92 for the unilluminated areas.
- this improved positioning of the die 73 is achieved without making any electrical contacts to die 73. Further, it is not required to emit light, but rather merely absorb it.
- Capacitance-guidance may be advantageously used to pick up the die. Consider a die resting on or above some portion of plate 20. By the same methods used to place a die in a geometric placement position relative to a package we may place the probe end in a corresponding position above the die that is aligned and favorable for vacuum pick up.
- a feedback control system based on a Kalman filter should be optimal for this estimation and control problem where the configuration 4 must be estimated from multiple sensor data with variable sensor errors.
- Data 5 from the position sensors of the mechanism provides a crude but fixed error measure of the configuration. More specifically, the geometric capacitance measurement exhibits configuration estimate errors that improve as the aligned condition is approached to some small fixed value. Photo-capacitance measurements, when used, exhibit configuration estimate errors that improve as the aligned condition is approached to some yet smaller fixed value.
- a properly designed Kalman filter combines sensory and sensory error data to provide an optimal estimate of the configuration.
- FIG. 10 illustrates a favorable arrangement for monitoring the configuration of a hole 111 in a metal plate 112 with respect to a peg 113 so that peg-into-hole homing is facilitated.
- FIG. 11 shows the equally spaced capacitance contour data obtained by planar motion a fixed distance above the plate of the peg 113 relative to the hole 111 while sampling capacitance.
- the response shown by equally spaced capacitance contours 110, has a significant data radius of one peg diameter. Beyond this range the configuration estimate from the mechanism sensors will be dominant in a Kalman filter since there is no usable change in capacitance and hence a very large error. Within this capture radius the capacitive estimates improve and finally become dominant in the configuration estimate.
- a closed-loop controller using, for example, configuration estimates and their spatial derivaties (see FIG. 14) combined with a steepest decent algorithm, can provide control signals to servo control 21 such that the peg will be inserted into the hole. We will use a much simpler and much less efficient filter and control algorithm to illustrate this assembly task.
- Sampled data 110 is used to estimate the minimum capacitance position. This estimate is used as the center of a reduced range and new capacitance data sampling producing equal spaced capacitance contours 111 shown in FIG. 12. The minimum estimate is used to predict the center of the hole and the peg is positioned at the new estimated x-y aligned location and advanced into the hole.
- FIG. 13 shows the equally spaced capacitance contours 112 obtained when the inserted peg 113 is scanned inside the hole 111.
- the figure center corresponds to the location of the estimate used in entering the hole.
- the degree of accuracy achieved is illustrated in the capacitance control data 112 sampled about the predicted center as shown in FIG. 13. Since the response is symmetrical we need not actually visit the center to determine its position.
- FIG. 14 illustrates this by showing the derivative of smoothed data curves 130 along a scanned line through the center and along lines separated in 2 micron increments.
- the waist of the zero crossing 132 indicates the differences in center estimates.
- a useful figure of merit for such servo systems is the ratio of the capture range to the final positioning accuracy.
- the peg in hole example shows a figure of merit of several thousand to one. The figure of merit increases with closeness of fit. As the clearance decreases the accuracy automatically improves.
- the peg 113 may be advantageously acquired by the holder 114 by the method described for die pickup.
- TAB tape automated bonding
- the electrical connecting element between the die 173 and the lead frame 143 is a set of metal conductors 145 supported by an organic polymer tape 141.
- the tape 141 is supplied on reels in industry standard formats and contains many repetitions of the conductor pattern.
- the die 173 is prepared with metal bumps 147, typically gold on the bond pads.
- ILB inner lead bonding
- ILB inner lead bonding
- the conductor pattern 145 on tape 141 is positioned over (or under) the die and aligned with the bond pad bumps 147, in this case by using our capacitive sensing and control technique, as explained above.
- a heated tool presses the tape 141 against the aligned die 173 supplying heat and pressure from below to the contact points to make a thermo-compression bond.
- the die is permanently fastened to the tape and can be reeled up with other die at other sites on the tape.
- Subsequent package assembly processes can include testing on tape and outer lead bonding (OLB) to the package lead frame.
- OLB outer lead bonding
- the tape 141 in FIG. 15 consisted of copper conductors on a 0.0005 inch polymeide film substrate.
- the copper conductors were 0.0014 inches thick by approximately 0.004 inches wide at the bonding point and coated with 30 microinches of gold.
- the die bond-pad bumps are gold, about 100 ⁇ m and 10 ⁇ m high.
- the bond pad pitch is 200 ⁇ m (0.008 inches).
- FIG. 15 illustrates a favorable arrangement for monitoring the alignment of die 173 to the TAB tape 141 during ILB using capacitance guidance.
- the tape is driven electrically by an RF oscillator 155.
- the displacement current flowing to the die 173 produces an output voltage in a preamplifier 157 which is proportional to the mutual capacitance and is therefore the signal of interest.
- the short length of thin metal tape shown has sprocket holes along each edge and, when viewed at low resolution, a rectangular cutout at each die site.
- the preamplifier is connected to the die advantageously via an active pickup collet 161 as illustrated in FIG. 16.
- FIG. 17 shows contours of capacitance 171 obtained by moving the die 173 in a regular x-y array in a plane 9.6 mils above the supporting plastic tape 141 and in the neighborhood of the site while sampling capacitance.
- the minimum in capacitance lies in the approximate center of the figure and its location corresponds roughly to the aligned condition.
- the minimum in capacitance is near the center of the figure with magnitude 48ff and the maximum value in this scanning range is 51ff.
- Equally spaced contours of capacitance 181 or 191 are obtained by moving the die in a regular x-y array in a plane 5.7 mils and 3.7 mils above the supporting plastic tape and in the neighborhood of the site.
- the capacitance minimum is 64ff or 80ff, respectively.
- the capacitive response to planar x-y motion may be described as the convolution of the die shape with that of the site together with a blurring and weakening term due to the gap.
- the capacitance image of a square peg over a smaller square hole has a shape similar to the surface of an inverted and truncated pyramid.
- the area of the flat bottom corresponds to the area of overlap between die and site when they are aligned.
- FIGS. 21 and 22 show more detail as the gap is reduced to 1.4 mils and then to 0.8 mils and consequently blurring is reduced.
- the central maximum for capacitance in FIG. 22 is 122ffs.
- FIGS. 23 and 24 show detailed results in contour form and perspective form.
- the central strong peak 233 in FIGS. 23 and 24 is due to overlap of all fingers with pads.
- the satellite peaks 235, 236, 237 and 238 occur at locations displaced one finger spacing from the aligned configuration.
- the location of the central peak 233 in both figures corresponds to the aligned condition while the four resolved satellite peaks are each displaced one finger pitch from the aligned condition.
- FIGS. 25a and 25b show the row and column data while FIGS. 25c and 25d show these data smoothed and differentiated (gradient data). These latter data illustrate how well a gradient search algorithm may establish alignment.
- the position resolution may be estimated from the relation of the signal slope at zero crossing 251, 253 to the amplitude noise.
- the slope to noise argument leads us to believe that measurement-limited alignment error is a small fraction of 1 mil for these data.
- the inherent blurring with separation may facilitate an efficient closure algorithm.
- a closure algorithm that tracks the initially crude but, because of blurring, single x-y gradient minima while reducing the z separation appears to lead directly to the central minima of the aligned configuration in this example.
- FIG. 26 The effect of rotation in the plane between die and bonding site is shown in FIG. 26.
- the spatial derivatives of capacitance in the neighborhood of the central peak are the alignment measures here since z is held fixed at 0.8 mil gap.
- the central peak 271 is sharpest with respect to rotation at indicated angle of approximately 1.5°. This condition is actually the aligned condition, as the original 0° reference position was arbitrarily selected "by eye" originally.
- Capacitance guidance is seen from the diverse examples above to have a potential to provide a simple, direct and well understood means for part-to-part homing. Assembly via homing has important economic side benefits. The complexity and precision requirements of the assembly machines and the assembled parts can often be reduced. Since homing is between mating surfaces, only they need be well defined. The large capture range of the method also reduces constraints on the initial configuration of parts.
Abstract
Description
Claims (16)
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/256,661 US4982333A (en) | 1988-10-13 | 1988-10-13 | Capacitance guided assembly of parts |
CA000609802A CA1335456C (en) | 1988-10-13 | 1989-08-30 | Capacitance guided assembly of parts |
SG1995903282A SG28331G (en) | 1988-10-13 | 1989-10-05 | Capacitance guided assembly of parts |
DE68920256T DE68920256T2 (en) | 1988-10-13 | 1989-10-05 | Capacitive guided parts assembly. |
EP89310212A EP0364164B1 (en) | 1988-10-13 | 1989-10-05 | Capacitance guided assembly of parts |
ES89310212T ES2065394T3 (en) | 1988-10-13 | 1989-10-05 | PARTS GUIDED BY CAPACITANCE PACKING. |
KR1019890014601A KR900006074A (en) | 1988-10-13 | 1989-10-12 | Capacitance induction assembly method and device |
DK506589A DK506589A (en) | 1988-10-13 | 1989-10-12 | APPARATUS AND PROCEDURE FOR CAPACITIVELY MANAGED PART ASSEMBLY |
JP1264067A JPH02210507A (en) | 1988-10-13 | 1989-10-12 | Capacitance induction assembly for part |
HK193795A HK193795A (en) | 1988-10-13 | 1995-12-28 | Capacitance guided assembly of parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US07/256,661 US4982333A (en) | 1988-10-13 | 1988-10-13 | Capacitance guided assembly of parts |
Publications (1)
Publication Number | Publication Date |
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US4982333A true US4982333A (en) | 1991-01-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US07/256,661 Expired - Lifetime US4982333A (en) | 1988-10-13 | 1988-10-13 | Capacitance guided assembly of parts |
Country Status (10)
Country | Link |
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US (1) | US4982333A (en) |
EP (1) | EP0364164B1 (en) |
JP (1) | JPH02210507A (en) |
KR (1) | KR900006074A (en) |
CA (1) | CA1335456C (en) |
DE (1) | DE68920256T2 (en) |
DK (1) | DK506589A (en) |
ES (1) | ES2065394T3 (en) |
HK (1) | HK193795A (en) |
SG (1) | SG28331G (en) |
Cited By (10)
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US5281921A (en) * | 1990-04-24 | 1994-01-25 | Novak James L | Non-contact capacitance based image sensing method and system |
US5512836A (en) * | 1994-07-26 | 1996-04-30 | Chen; Zhenhai | Solid-state micro proximity sensor |
US5988971A (en) * | 1997-07-09 | 1999-11-23 | Ade Optical Systems Corporation | Wafer transfer robot |
US20060179633A1 (en) * | 2005-02-15 | 2006-08-17 | Chan Andre Sirilutporn | System, method, and apparatus for detecting fasteners during automated re-work of defective workpieces |
US20070108993A1 (en) * | 2005-09-30 | 2007-05-17 | U.S.A As Represented By The Administrator Of The National Aeronautics And Space Administration | Virtual feel capaciflectors |
US7292050B1 (en) * | 2006-08-23 | 2007-11-06 | Sun Microsystems, Inc | Measuring rotational misalignment using spatial interference patterns |
US20100060299A1 (en) * | 2006-12-06 | 2010-03-11 | Sun Microsystems, Inc. | Determining chip separation by comparing coupling capacitances |
US9268441B2 (en) | 2011-04-05 | 2016-02-23 | Parade Technologies, Ltd. | Active integrator for a capacitive sense array |
US9442146B2 (en) | 2009-03-26 | 2016-09-13 | Parade Technologies, Ltd. | Multi-mode capacitive sensing device and method with current conveyor |
US20210135408A1 (en) * | 2019-11-01 | 2021-05-06 | Nanyang Technological University | First object for assembly with a second object and method of assembly thereof |
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JPH08204395A (en) * | 1995-01-20 | 1996-08-09 | Nec Corp | Mounting of bare chip mounter on substrate |
US6710436B1 (en) * | 2002-12-12 | 2004-03-23 | Sun Microsystems, Inc. | Method and apparatus for electrostatically aligning integrated circuits |
EP2036660A1 (en) * | 2007-09-12 | 2009-03-18 | Hans Oxenfarth | Method and device for position and angle compensated part mounting |
JP6317587B2 (en) * | 2014-01-22 | 2018-04-25 | 日本放送協会 | Substrate alignment apparatus, substrate bonding apparatus including the same, substrate alignment method, and substrate bonding method |
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US5281921A (en) * | 1990-04-24 | 1994-01-25 | Novak James L | Non-contact capacitance based image sensing method and system |
US5512836A (en) * | 1994-07-26 | 1996-04-30 | Chen; Zhenhai | Solid-state micro proximity sensor |
US5988971A (en) * | 1997-07-09 | 1999-11-23 | Ade Optical Systems Corporation | Wafer transfer robot |
US7409756B2 (en) | 2005-02-15 | 2008-08-12 | Hitachi Global Storage Technologies Netherlands Bv | Method of locating and removing a fastener from a workpiece |
US20060179633A1 (en) * | 2005-02-15 | 2006-08-17 | Chan Andre Sirilutporn | System, method, and apparatus for detecting fasteners during automated re-work of defective workpieces |
US20070108993A1 (en) * | 2005-09-30 | 2007-05-17 | U.S.A As Represented By The Administrator Of The National Aeronautics And Space Administration | Virtual feel capaciflectors |
US7292050B1 (en) * | 2006-08-23 | 2007-11-06 | Sun Microsystems, Inc | Measuring rotational misalignment using spatial interference patterns |
US20100060299A1 (en) * | 2006-12-06 | 2010-03-11 | Sun Microsystems, Inc. | Determining chip separation by comparing coupling capacitances |
US7871833B2 (en) * | 2006-12-06 | 2011-01-18 | Oracle America, Inc. | Determining chip separation by comparing coupling capacitances |
US9442146B2 (en) | 2009-03-26 | 2016-09-13 | Parade Technologies, Ltd. | Multi-mode capacitive sensing device and method with current conveyor |
US9268441B2 (en) | 2011-04-05 | 2016-02-23 | Parade Technologies, Ltd. | Active integrator for a capacitive sense array |
US20210135408A1 (en) * | 2019-11-01 | 2021-05-06 | Nanyang Technological University | First object for assembly with a second object and method of assembly thereof |
US11733020B2 (en) * | 2019-11-01 | 2023-08-22 | Nanyang Technological University | First object for assembly with a second object and method of assembly thereof |
Also Published As
Publication number | Publication date |
---|---|
DK506589D0 (en) | 1989-10-12 |
EP0364164A3 (en) | 1991-01-09 |
DK506589A (en) | 1990-04-14 |
DE68920256T2 (en) | 1995-08-10 |
ES2065394T3 (en) | 1995-02-16 |
EP0364164A2 (en) | 1990-04-18 |
EP0364164B1 (en) | 1994-12-28 |
SG28331G (en) | 1995-09-01 |
KR900006074A (en) | 1990-05-07 |
JPH02210507A (en) | 1990-08-21 |
CA1335456C (en) | 1995-05-02 |
DE68920256D1 (en) | 1995-02-09 |
HK193795A (en) | 1996-01-05 |
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