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VeröffentlichungsnummerUS5501933 A
PublikationstypErteilung
Anmeldenummer08/245,620
Veröffentlichungsdatum26. März 1996
Eingetragen19. Mai 1994
Prioritätsdatum
31. Jan. 1992
Auch veröffentlicht unter
Erfinder
Ursprünglich Bevollmächtigter
US-Klassifikation
Internationale Klassifikation
Unternehmensklassifikation
Europäische Klassifikation
G03G9/097B1
C01F7/02
C09C1/40F
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Toner containing pigment and surface modified pyrogenically produced aluminum oxide
US 5501933 A
Zusammenfassung

Disclosed is an electrophotographic toner comprising a resin, a pigment, and surface-modified, pyrogenically produced aluminum oxide which is has the following physico-chemical properties:

______________________________________

Surface (m.sup.2 /g) 50 to 100Stamping density (g/l) 50 to 90Drying loss (%) <5Annealing loss (%) 5.0 to 15C content (%) 0.5 to 12pH 4 to 8.______________________________________

Ansprüche
What is claimed is:

1. An electrophotographic toner comprising a resin, a pigment and a surface-modified pyrogenically produced aluminum oxide which has been surface modified with a mixture of silane A and silane B corresponding to the formulas: ##STR3## said surface-modified pyrogenically produced aluminum oxide having the following physico-chemical properties:

______________________________________Surface        (m.sup.2 /g)  50 to 100Stamping density          (g/l)         50 to 90Drying loss    (%)           <5Annealing loss (%)           5.0 to 15C content      (%)           0.5 to 12pH                           4 to 8.______________________________________

2. An electrophotographic toner as set forth in claim 1 in which the ratio of aluminum oxide to silane mixture is in the range 0.5 to 40 parts by weight of silane mixture per 100 parts by weight aluminum oxide.

3. An electrophotographic toner as set forth in claim 1 in which there are 1 to 99 parts by weight of silane A to 1 to 99 parts by weight of silane B.

4. An electrophotographic toner as set forth in claim 3 in which there are 50.+-.20 parts by weight of silane A and 50.+-.20 parts by weight of silane B.

Beschreibung
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

The following examples illustrate the invention.

Example 1

2 kg Al.sub.2 O.sub.3 C produced pyrogenically from aluminum trichloride in an oxyhydrogen flame and having the properties given above are placed in a 135 liter Lodige mixer and sprayed with 100 g of a silane mixture consisting of 50 g trimethoxyoctylsilane and 50 g 3-aminopropyltriethoxysilane with the mixer running. The mixture is mixed for 15 minutes more. The silanized oxide is tempered 2 hours at 120

Physico-chemical properties of the surface-modified aluminum oxide

______________________________________Carrier                  Al.sub.2 O.sub.3 CSurface          (m.sup.2 /g)                    92Stamping density (g/l)   70Drying loss      (%)     0.9Annealing loss   (%)     5.3C content        (%)     2.9pH                       5.7______________________________________
Example 2

The aluminum oxide waterproofed according to Example 1 is tested in a positive toner system. The toner system consists of the following components:

______________________________________Pigment black Printex 35  7%Copy-Blau PR (Hoechst AG) 3%Toner resin               90%______________________________________

The repeated activation was tested with this toner and a high charge stability in comparison to the raw toner was determined (see FIG. 1).

Copy-Blau PR is a charge regulating agent for positive toners. It is characterized as follows:

Area of application:

1. Charge regulating agents for positive toners (1- or 2-component toners for copiers or laser printers)

2. Clearing agents for black toners

______________________________________Chemical characterization:          triphenylmethane derivativeThermal resistance:          >200Solubility:    insoluble in water          slightly soluble in organic solvents______________________________________

The toner resin used is characterized as follows:

______________________________________        Unit       Theoretical value______________________________________Melt flow Index.sup.1)          g/10 min      5-10(150Viscosity number.sup.2)          cm.sup.3 /g  37-43Weight loss.sup.3)          % by weight  <1Residual monomers.sup.4)          % by weight  <0.35Styrene                     <0.25n-BMA                       <0.10Other product properties:Monomer composition          70% by weight          styrene          30% by weight          n-butyl-          methacrylateGlass transition          60-65temperature Tg.sup.5)Average grain diameter.sup.6)          0.200-0.314 mm(d 50% RS)______________________________________ .sup.1) DIN 53 735, 2/88 edition Specimen pretreatment: Drying at 50 4 hours drying oven, 50 .sup.2) DIN 7745, 1/80 edition .sup.3) IR drier until weight constancy .sup.4) Gas chromatography .sup.5) DSC method, ASTM D 3418/75 .sup.6) DIN 53 734, 1/73 edition, evaluation according to DIN 66 141, 2/7 edition

__________________________________________________________________________The pigment black Printex 35 is characterized as follows:RCF (regular color furnace)Density: (g/cm.sup.3) 1.8-1.9Product specifications__________________________________________________________________________                  DBP Adsorption    Extract      Depth of           Color  (mg/100 g)                           Volatile contents                                         SievePrintex    Color           Strength                  powder beads                           Components                                    toluene                                         Residue35 RCF  Class      M.sub.γ -value           IRB 3 = 100                  Powder                       Beads                           (%)    pH                                    (%)  (%)__________________________________________________________________________Furnace Blacks   RCF      236  100    42   42  0.9    9.5                                    <0.1 0.05Printex 35Further technical data             Stamping Density    Ashing Residue             Powder                   Beads                        Particle Size (nm)                                  BET Surface (m.sup.2 /g)__________________________________________________________________________Furnace Blacks    0.3      420   550  31        65Printex 35__________________________________________________________________________

The q/m measurement takes place under the following conditions:

______________________________________98% carrier (spherical ferrite (80-100 m))2% aluminum oxide according to Example 15 Activation:        Rolling fixture, 360 rpms in 40 ml        glass bottle, weighed portion 40 g,        developer______________________________________
BRIEF DESCRIPTION OF THE DRAWING

The drawing is a graph plotting charge per unit mass as a function of activation time for raw and treated toner.

The present invention relates to a surface-modified, pyrogenically produced aluminum oxide.

BACKGROUND OF THE INVENTION

It is known to use powdery toners containing pyrogenically produced surface-modified silicon dioxide in electrostatic developing processes. Various silanes, especially dimethyldichlorosilane are used for surface modification (See U.S. Pat. No. 3,720,617).

It is also known that pyrogenically produced silicon dioxide waterproofed with compounds of the general formula ##STR1## can be added to positively chargeable resin powders in order to increase their flowability (See published European Patent Application EP-A 0,293,009).

Published German Patent Application DE-A 12 09 427 discloses aluminum oxide whose surface has been modified with halogen silanes can be added to electrographic developing powders.

A similarly treated aluminum oxide is described in Published Japanese Patent Application JP-OS 31442 (Nippon Aerosil Corporation).

The known method has the disadvantage that it must use an organic solvent system. Alcohols, hydrocarbons and halogenated hydrocarbons are used as solvents which cannot be completely removed from the reaction product.

SUMMARY OF THE INVENTION

The object of the present invention is to avoid these problems and produce a solvent-free, waterproofed aluminum oxide.

The present invention provides a surface-modified, pyrogenically produced aluminum oxide which is surface modified with a silane mixture consisting of silane A (trimethoxyoctylsilane) and silane B (3-aminopropyltriethoxysilane) having the chemical formulas: ##STR2## The surface-modified, pyrogenically produced aluminum oxide has the following physico-chemical properties:

______________________________________Surface        (m.sup.2 /g)  50 to 100Stamping density          (g/l)         50 to 90Drying loss    (%)           <5Annealing loss (%)           5.0 to 15C content      (%)           0.5 to 12pH                           4 to 8.______________________________________

The present invention also provides a method of producing the surface-modified, pyrogenically produced aluminum oxide in which the pyrogenically produced aluminum oxide is placed in a mixer and sprayed, with the mixer running, with the mixture of silane A and silane B. The silane and aluminum oxide are mixed after the addition of the silane mixture and the resulting mixture is tempered at 100 150

The ratio of aluminum oxide to silane mixture can be 0.5 to 40 parts by weight silane mixture per 100 parts by weight aluminum oxide.

The silane mixture can consist of 1 to 99 parts by weight silane A and 99 to 1 parts by weight silane B.

A mixture can be used with preference consisting of 50.+-.20 parts by weight silane A and 50.+-.20 parts by weight silane B.

A particularly suitable aluminum oxide is Aluminum Oxide C which is produced pyrogenically from aluminum trichloride by flame hydrolysis in an oxyhydrogen flame and which has the following physico-chemical characteristics:

______________________________________Al.sub.2 O.sub.3 C______________________________________AppearanceSurface according to BET                m.sup.2 /g                          100 .+-. 15Average size of the primary particles                nanometer 20Stamping density.sup.1)                g/l       --Drying loss.sup.2)   %         <5(2 hours at 105Annealing loss.sup.2)6)                %         <3(2 hours at 1000PH.sup.3)                      4-5(in 4% aqueous dispersion)SiO.sub.2.sup.5)     %         <0.1Al.sub.2 O.sub.3.sup.5)                %         >99.6Fe.sub.2 O.sub.3.sup.5)                %         <0.02TiO.sub.2.sup.5)     %         <0.1HCl.sup.5)7)         %         <0.5Sieve residue.sup.4) %         <0.05according toMocker (45 m)packing drum size (net)                kg        5normal goodscompressed goods     kg(additive "V)______________________________________ Technical data of the AEROSIL standard types .sup.1) according to DIN 53 194 .sup.2) according to DIN 55 921 .sup.3) according to DIN 53 200 .sup.4) according to DIN 53 580 .sup.5) relative to the substance annealed 2 hours at 1000 .sup.6) relative to the substance dried 2 hours at 105 .sup.7) HCl content is a component of the annealing loss

The waterproofed aluminum oxide of the invention has the advantage that it has no solvent components. It can be used in toners for copiers.

This is a division of application Ser. No. 08/141,083, filed Oct. 27, 1993 now U.S. Pat. No. 5,419,928 which is a Divisional application of Ser. No. 08/012,163 filed Jan. 28, 1993 now U.S. Pat. No. 5,384,194.

Patentzitate
Zitiertes PatentEingetragen Veröffentlichungsdatum Antragsteller Titel
US46408829. Juli 19843. Febr. 1987Canon Kabushiki KaishaImage forming method of negative latent images using silica particles
US465250910. März 198524. März 1987Konishiroku Photo Industry Co., Ltd.Toner for developing electrostatic latent image
US470298627. Aug. 198527. Okt. 1987Canon Kabushiki KaishaElectrophotographic method uses toner of polyalkylene and non-magnetic inorganic fine powder
US52120371. Aug. 199118. Mai 1993Xerox CorporationToner process with metal oxides
US533447214. Apr. 19922. Aug. 1994Tomoegawa Paper Co., Ltd.Toner for developing static charge images
US537290526. Okt. 199313. Dez. 1994Degussa AktiengesellschaftSurface-modified pyrogenically produced titanium dioxide
DE3516937A1 Titel nicht verfügbar
JP2108069A Titel nicht verfügbar
JP5119517A Titel nicht verfügbar
JP58185405A Titel nicht verfügbar
JP59052255A Titel nicht verfügbar
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US57077708. Nov. 199513. Jan. 1998Canon Kabushiki KaishaToner for developing electrostatic images, two component type developer, developing method, image forming method, heat fixing method, and process for producing toner
US59003151. Mai 19984. Mai 1999Cabot CorporationCharge-modified metal oxide particles
US59897686. März 199723. Nov. 1999Cabot CorporationCharge-modified metal oxides with cyclic silazane and electrostatographic systems incorporating same
US66801097. Sept. 200020. Jan. 2004Degussa AgPyrogenically produced aluminum oxide
US67432696. Aug. 20021. Juni 2004Degussa AgGranules based on pyrogenically produced aluminium oxide, process for the production thereof and use thereof
US79022844. Juli 20078. März 2011Wacker Chemie AgComposition based on organosilicon compounds
US807007916. Aug. 20066. Dez. 2011Clariant Finance (Bvi) LimitedMethod for producing a silane modified surface nano-corundum
US836162210. Juli 200829. Jan. 2013Wacker Chemie AgHighly disperse metal oxides having a high positive surface charge
EP1414747A120. Apr. 20026. Mai 2004Degussa AGGranules based on pyrogenically produced aluminium oxide, their production process and use