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VeröffentlichungsnummerUS5652312 A
PublikationstypErteilung
Anmeldenummer08/373,805
Veröffentlichungsdatum29. Juli 1997
Eingetragen17. Jan. 1995
Prioritätsdatum
17. Jan. 1995
Auch veröffentlicht unter
Erfinder
Ursprünglich Bevollmächtigter
US-Klassifikation
Internationale Klassifikation
Unternehmensklassifikation
Europäische Klassifikation
C08G63/91D2
C08G63/64
Referenzen
Externe Links
Redistribution of organic polyestercarbonate compositions
US 5652312 A
Zusammenfassung

Polyestercarbonates, particularly those containing aliphatic dicarboxylic acid-derived structural units, are redistributed by heating in the presence of a carbonate redistribution catalyst, and, optionally, a diaryl carbonate. The redistribution products have weight average molecular weights different from, and typically lower than, the initial molecular weight.

Ansprüche
What is claimed is:

1. A method for the redistribution of an organic polyestercarbonate composition comprising heating an initial linear or branched organic polyestercarbonate composition having a weight average molecular weight from 500 to 200,000 and having a major proportion of carbonate structural units and a minor proportion of units derived from at least one dihydroxyaromatic compound and at least one aliphatic dicarboxylic acid containing about 4-20 carbon atoms, at a temperature in the range of about 180 redistribution catalyst in the amount of about 15-1000 ppm based on initial polyestercarbonate and in the absence of branching agents, thus forming a redistributed polyestercarbonate composition having a weight average molecular weight which is different from the initial molecular weight.

2. A method according to claim 1 wherein the carbonate structural units in the polyestercarbonate are aromatic.

3. A method according to claim 2 wherein the carbonate structural units are bisphenol A carbonate units.

4. A method according to claim 2 wherein the aliphatic acid is adipic acid.

5. A method according to claim 2 wherein the aliphatic acid is 1,12-dodecanedioic acid.

6. A method according to claim 2 wherein the catalyst is a tetraalkylammonium base.

7. A method according to claim 6 wherein the catalyst is a c.sub.1-16 tetraalkylammonium hydroxide.

8. A method according to claim 6 wherein the catalyst is a C.sub.1-16 tetraalkylammonium acetate.

9. A method according to claim 6 wherein the amount of catalyst is about 15-1000 ppm based on polyestercarbonate.

10. A method for the redistribution of an organic polyestercarbonate composition comprising heating an initial linear or branched organic polyestercarbonate composition having a weight average molecular weight from 500 to 200,000 and having a major proportion of carbonate structural units and a minor proportion of units derived from at least one dihydroxyaromatic compound and at least one aliphatic dicarboxylic acid containing about 4-20 carbon atoms, at a temperature in the range of about 180 redistribution catalyst in the amount of about 15-1000 ppm based on initial polyestercarbonate and a diaryl carbonate and in the absence of branching agents, thus forming a redistributed polyestercarbonate composition having a weight average molecular weight which is different from the initial molecular weight.

11. A method according to claim 11 wherein the carbonate structural units are bisphenol A carbonate units.

12. A method according to claim 10 wherein the aliphatic acid is adipic acid.

13. A method according to claim 10 wherein the aliphatic acid is 1,12-dodecanedioic acid.

14. A method according to claim 10 wherein the catalyst is a tetraalkylammonium base.

15. A method according to claim 14 wherein the amount of catalyst is about 15-1000 ppm based on polyestercarbonate.

16. A method according to claim 10 wherein the amount of diaryl carbonate is up to about 1.5% by weight based on polyestercarbonate.

17. A method according to claim 16 wherein the diarylcarbonate is diphenyl carbonate.

18. A method according to claim 1 which is conducted in an extruder.

Beschreibung

The following examples are illustrative of the method of this invention. Molecular weights were determined by gel permeation chromatography relative to polystyrene. The polyestercarbonates employed were bisphenol A polyestercarbonates incorporating 9% by weight adipic acid (AA) or 1,12-dodecanedioic acid (DDDA) units and having weight average molecular weights in the range of about 55.000-60,000.

EXAMPLES 1-8

Samples of 1 kg. of polyestercarbonate and various proportions of tetraethylammonium acetate (TEAA) and (in Examples 4 and 8) diphenyl carbonate (DPC) were prepared by dry blending in a Henschel mixer. The blends were extruded on a twin screw extruder with vacuum venting, at temperatures in the range of 180 weights of the redistributed products, and in certain cases their dispersivities and hydroxy end group concentrations, were determined and are listed in the following table, in comparison with two controls in which no TEAA was employed and in which the molecular weights were therefore substantially those of the starting polyestercarbonates.

______________________________________                                    Hydroxy  Acid    TEAA,   DPC,              end groupExample  units   ppm     wt. % Mw    Mw/Mn conc., ppm______________________________________Control 1  AA      --      --    55,400                              --    --1      AA      100     --    50,800                              --    --2      AA      200     --    48,400                              --    --3      AA      300     --    44,0004      AA      300     0.5   39,700                              --    --Control 2  DDDA    --      --    56,900                              2.79   505      DDDA    100     --    54,600                              2.63  2206      DDDA    200           51,000                              2.48  2407      DDDA    300     --    46,800                              2.45  3608      DDDA    300     0.5   39,500                              2.48  420______________________________________

It will be seen that polyestercarbonates of various molecular weights may be produced by the method of the invention. Analysis for adipic acid units performed on Control 1 and the product of Example 3 in each case showed that the redistributed product still contained 100% of the original adipic acid units, demonstrating that degradation only of polycarbonate units occurred during redistribution.

Patentzitate
Zitiertes PatentEingetragen Veröffentlichungsdatum Antragsteller Titel
US455810629. März 198310. Dez. 1985Union Carbide CorporationPolymerization process using metal formate to reduce the color of thermoplastic copolymers
US48576252. Apr. 198715. Aug. 1989Amoco CorporationAromatic amorphous thermoplastic terpolymers
US502508130. Jan. 199018. Juni 1991General Electric CompanyPreparation of polyestercarbonate from aliphatic dicarboxylic acid
US527406823. Apr. 199228. Dez. 1993General Electric CompanyCatalytic, interfacial, pH controlled preparation of polyester polycarbonate
US53916902. Juni 199321. Febr. 1995Daicel Chemical Industries,Ltd.Process for producing (co)polycarbonate and (co)polycarbonate composition
US54140571. Dez. 19939. Mai 1995General Electric CompanyRedistribution of organic polycarbonate compositions
EP0595608A127. Okt. 19934. Mai 1994General Electric CompanyRedistribution of organic polycarbonate compositions
Referenziert von
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US58860733. Nov. 199723. März 1999General Electric CompanyPolycarbonate redistribution method with catalyst decomposition
US593604718. Aug. 199710. Aug. 1999General Electric CompanyMolecular weight control
US649248511. Apr. 200010. Dez. 2002General Electric CompanyRedistributed polycarbonate resin
US727391720. Mai 200525. Sept. 2007General Electric CompanyTransparent compositions, methods for the preparation thereof, and articles derived therefrom
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US732676431. Okt. 20055. Febr. 2008General Electric CompanyTransparent compositions, methods for the preparation thereof, and articles derived therefrom
US834360831. Aug. 20101. Jan. 2013General Electric CompanyUse of appended dyes in optical data storage media