WO2000049978A1 - Method of treating an intervertebral disk - Google Patents

Method of treating an intervertebral disk Download PDF

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Publication number
WO2000049978A1
WO2000049978A1 PCT/US2000/004380 US0004380W WO0049978A1 WO 2000049978 A1 WO2000049978 A1 WO 2000049978A1 US 0004380 W US0004380 W US 0004380W WO 0049978 A1 WO0049978 A1 WO 0049978A1
Authority
WO
WIPO (PCT)
Prior art keywords
thermoplastic material
injecting
needle
fibrosus
annuius
Prior art date
Application number
PCT/US2000/004380
Other languages
French (fr)
Inventor
Peter A. Guagliano
Anthony C. Ross
Original Assignee
Guagliano Peter A
Ross Anthony C
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/255,372 external-priority patent/US6206921B1/en
Priority claimed from US09/274,217 external-priority patent/US6183518B1/en
Priority claimed from US09/456,375 external-priority patent/US6264659B1/en
Application filed by Guagliano Peter A, Ross Anthony C filed Critical Guagliano Peter A
Priority to AU34983/00A priority Critical patent/AU3498300A/en
Publication of WO2000049978A1 publication Critical patent/WO2000049978A1/en

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Classifications

    • AHUMAN NECESSITIES
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2/46Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
    • A61F2/4601Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/88Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices
    • A61B17/8802Equipment for handling bone cement or other fluid fillers
    • A61B17/8805Equipment for handling bone cement or other fluid fillers for introducing fluid filler into bone or extracting it
    • A61B17/8822Equipment for handling bone cement or other fluid fillers for introducing fluid filler into bone or extracting it characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
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    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/88Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices
    • A61B17/8802Equipment for handling bone cement or other fluid fillers
    • A61B17/8833Osteosynthesis tools specially adapted for handling bone cement or fluid fillers; Means for supplying bone cement or fluid fillers to introducing tools, e.g. cartridge handling means
    • A61B17/8836Osteosynthesis tools specially adapted for handling bone cement or fluid fillers; Means for supplying bone cement or fluid fillers to introducing tools, e.g. cartridge handling means for heating, cooling or curing of bone cement or fluid fillers
    • AHUMAN NECESSITIES
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    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/88Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices
    • A61B17/885Tools for expanding or compacting bones or discs or cavities therein
    • A61B17/8852Tools for expanding or compacting bones or discs or cavities therein capable of being assembled or enlarged, or changing shape, inside the bone or disc
    • A61B17/8855Tools for expanding or compacting bones or discs or cavities therein capable of being assembled or enlarged, or changing shape, inside the bone or disc inflatable, e.g. kyphoplasty balloons
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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    • A61F2/4603Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for insertion or extraction of endoprosthetic joints or of accessories thereof
    • A61F2/4611Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor for insertion or extraction of endoprosthetic joints or of accessories thereof of spinal prostheses
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    • A61F2/02Prostheses implantable into the body
    • A61F2/30Joints
    • A61F2002/30001Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
    • A61F2002/30003Material related properties of the prosthesis or of a coating on the prosthesis
    • A61F2002/3006Properties of materials and coating materials
    • A61F2002/30065Properties of materials and coating materials thermoplastic, i.e. softening or fusing when heated, and hardening and becoming rigid again when cooled
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    • A61F2002/30001Additional features of subject-matter classified in A61F2/28, A61F2/30 and subgroups thereof
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    • A61F2002/30535Special structural features of bone or joint prostheses not otherwise provided for
    • A61F2002/30563Special structural features of bone or joint prostheses not otherwise provided for having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
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    • A61F2002/30535Special structural features of bone or joint prostheses not otherwise provided for
    • A61F2002/30581Special structural features of bone or joint prostheses not otherwise provided for having a pocket filled with fluid, e.g. liquid
    • A61F2002/30583Special structural features of bone or joint prostheses not otherwise provided for having a pocket filled with fluid, e.g. liquid filled with hardenable fluid, e.g. curable in-situ
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    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
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Definitions

  • This invention relates to surgical methods generally, and is more specifically
  • the intervertebral disk is a disk with fibrous bands occupying the space
  • the anatomy of the disk provides a cushion to allow motion
  • the fibrosus band one upon the other, form the anterior portion of the spine.
  • An nuisance fibrosus is the marginal or peripheral portion of an
  • Intervertebral disks are prone to injury. Due to the low blood
  • intervertebral disks are slowto heal, and may not materially heal.
  • the nucleus pulposus can leak or
  • the nucleus pulposus is a substance of jelly like
  • the condition is usually
  • Suppressive measures include steroidal injection, removal of the nucleus
  • thermoplastic material must be pliable in its application, and non-flowing after
  • the present invention is particularly directed to a process for treating the spine
  • thermoplastic material heated to a predetermined
  • thermoplastic or
  • thermoplastic polymer material is any plastic or organic material that softens when
  • thermoplastic material prior to injection is heated to a temperature sufficient for the material to flow under pressure into the
  • thermoplastic material which has been found to be highly satisfactory is
  • Gutta percha is a linear crystalline polymer which
  • Normal body temperature is 37C and a suitable thermoplastic material
  • a crystalline phase appears in two forms; an alpha phase and a beta
  • the alpha form is the material that comes from the natural tree product.
  • processed form is the beta form.
  • gutta percha undergoes phase
  • Gutta percha softens at a temperature above about 64C.
  • gutta percha compound is dental gutta percha which contains by weight only about
  • gutta percha is in the range of 15% to 40%.
  • metals in the gutta percha compound are desirable for imaging such as X-rays while
  • thermoplastic resins and waxes are desirable for obtaining an adequate flow of the thermoplastic
  • Gutta percha provides the desired resiliency at body temperature and is
  • Zinc oxide also provides an anti-inflammatory
  • a mineral trioxide aggregate may be added to the gutta
  • An injection device such as an injection gun, is utilized for heating and
  • thermoplastic material under a predetermined pressure within the spine.
  • the injection device may utilize a silver needle, encased in ceramics, of about 20 to
  • thermoplastic material to be used may depend on such factors as the amount of thermoplastic material to be used
  • thermoplastic e.g., a piston or plunger
  • thermoplastic material is physiologically acceptable to the human body.
  • thermoplastic material When the thermoplastic material is utilized to treat a ruptured annuius
  • nucleus pulposus is removed and the material removed is replaced by
  • thermoplastic material which sets at body temperature and provides
  • thermoplastic material is injected within the
  • thermoplastic material When the thermoplastic material is injected within the spine to reduce a
  • the material is sequentially injected by a needle of the injection device into
  • thermoplastic material into the annuius fibrosus of a spine.
  • a further object of the present invention is to provide such a process in which
  • thermoplastic material is heated to a predetermined temperature for flow into the
  • Another object of the invention is to provide a process to treat a ruptured
  • thermoplastic material into the annuius fibrosus to replace the nucleus pulposus.
  • Figure 1 is a diagrammatic view of a ruptured/prolapsed annuius fibrosus
  • Figure 2 is a sectional view of the ruptured annuius fibrosus showing leakage
  • Figure 3 is a diagrammatic view illustrating injection of a thermoplastic
  • Figure 4 shows the intervertebral disk after setting of the thermoplastic
  • Figure 5 illustrates the abnormal curvature of the lower spine and the injection
  • thermoplastic material into the curved concave portion of the spine
  • Figure 6 is a perspective view of a modified injecting device for injecting a
  • thermoplastic material within the spine thermoplastic material within the spine
  • Figure 7 is a perspective view of a disk dilator.
  • a portion of a spine is
  • Disk 10 has an annuius fibrosus 12 which has ruptured at 14 resulting in a leakage or migration of nucleus pulposus 16 from the annuius fibrosus 12.
  • sacral nerve is shown at 18 extending from the cauda eqina 19 and the migrating or
  • nucleus pulposus 16 may result in a compression of nerve 18.
  • thermoplastic material which does not flow at body temperature
  • isolation is by means such as X-ray, MRI or other diagnostic imaging procedures
  • the nucleus pulposus 16 removed is replaced with a thermoplastic material
  • thermoplastic hardens at body temperature into a non-flowing resilient material.
  • thermoplastic
  • gutta percha or a gutta
  • Gutta percha is a geometric isomer of natural rubber.
  • elements may be added to the gutta percha to facilitate the binding properties and
  • Dental gutta percha which may be utilized
  • thermoplastic material 20 within
  • an injection device or gun illustrated schematically at 22
  • Injection gun 22 has a body 24 with a removable plunger 26 adapted to
  • thermoplastic material 20 receives a cylindrical plug of the thermoplastic material 20.
  • a heater 28 is provided
  • thermoplastic material 20 to heat the thermoplastic material 20 and a heater control unit 30 having an
  • adjustable temperature control knob 32 is provided with a temperature readout at 34.
  • An injection needle 38 preferably formed of
  • silver extends from body 24 and has a ceramic sheath 40 about a portion of needle
  • a hand operated trigger 42 may be activated for forcing thermoplastic material 20 from the end of needle 38 upon heating of the thermoplastic material 20 to a
  • thermoplastic material 20 in gun 22 a foot operated hydraulic pump
  • a hydraulic cylinder 45 be provided at 44 to supply fluid through lines 46, 48 to a hydraulic cylinder 45.
  • a suitable piston 51 may exert an axial force
  • a hydraulic system is effective in providing
  • Heated Gutta Percha System may be purchased from Obtura of Fenton, Missouri.
  • Needle 38 preferably formed of silver may be of various diameters but will not
  • Needle 38 may have a length of between
  • thermoplastic material 20 centimeters and 30 centimeters.
  • a plug or stick of the thermoplastic material 20 is
  • thermoplastic material 20 is thermoplastic material 20
  • thermoplastic material is required to be heated prior to injection to permit flow of the thermoplastic material.
  • the degree to which the thermoplastic material 20 is heated may vary
  • thermoplastic material is heated while utilizing a large diameter needle such as 1 centimeter in diameter with a relatively high axial force
  • the highest temperature may be less than about 250C.
  • optimum temperature is about 185C within an optimum range between about 150C
  • thermoplastic material it is desirable for the thermoplastic material to have a viscosity
  • thermoplastic material 20 After injection of the thermoplastic material 20 into the annuius
  • the material flows to fill the entire void area of the annuius fibrosus
  • thermoplastic material 20 cools
  • thermoplastic material 20 tends to have a surface area of the thermoplastic material.
  • the thermoplastic material 20 tends to have a surface area of the thermoplastic material.
  • thermoplastic material is set. At normal human
  • thermoplastic material is no longer moldable and is not flowing
  • thermoplastic material 20 remains within the annuius
  • thermoplastic material retain sufficient resilience in order to
  • thermoplastic material 20 may be subsequently removed from the annuius fibrosus
  • a spinal column is shown generally at 50 having
  • spine 50 provides a concave curvature as shown in Figure 5 at which disks 34 are
  • thermoplastic material 20 may be injected at intervertebral disks 54 progressively
  • nucleus pulposus is not removed from the spine 50.
  • the injected nucleus pulposus is not removed from the spine 50.
  • thermoplastic material for the thermoplastic material to be injected.
  • a modified injection device is shown generally at 60
  • a suitable control knob 70 controls the temperature and a readout panel
  • a generally cylindrical chamber or housing 72 adjacent heater 64 is provided
  • Housing 72 has open
  • Plug 74 may
  • plugs 73 may be connected to heater 64 at one end and connected to a fluid
  • a foot operated pedal 80 and a vent 82 is supplied through line 84 to pressure
  • Concentric pistons 86 and 88 responsive to pressurized fluid in
  • chamber 76 are provided to engage the end of thermoplastic plug 74 to urge plug 74
  • pressure gauge 90 is provided to indicate the fluid pressure applied against
  • thermoplastic plug 74 may be disposable with thermoplastic plug 74.
  • housing 72 may be disposable with thermoplastic plug 74.
  • heater 64 being of an increased length to receive the entire length of plug 74.
  • Needle 62 is preferably about 6mm in diameter, and between about 20cm and
  • thermoplastic material to purge 30 cm in length for maneuverability.
  • needle 62 may be between about 5.65cc and 8.48cc dependent on the size of the
  • thermoplastic material Approximately 15cc of thermoplastic material may be utilized for injection
  • Cylindrical plug 74 may have a total volume of 21cc with a
  • Needle 62 for heating of the projecting needle 62.
  • Needle 62 may be formed of a ceramic
  • Needle 62, heater 64 and housing 72 may comprise separate injection
  • the fluid for the hydraulic system for fluid cylinder 76 may be water
  • a disk dilator assembly generally
  • an inert fluid such as saline
  • Disk dilator assembly 100 is
  • detachable balloon dilator sleeve 106 extends about the extending end of needle
  • Piston 108 is effective to pressurize the fluid for
  • thermoplastic material of the compound by weight is the preferred thermoplastic material, it is understood that other types of thermoplastic material may be suitable if in a non-flowing state
  • elements may be added to the gutta percha compound in various percentages.
  • thermoplastic material other types of injection devices for heating the thermoplastic
  • thermoplastic material for molding thermoplastic material into thermoplastic material and for applying an axial force against the thermoplastic material
  • injection may be provided.
  • various devices may be provided for injection.
  • thermoplastic material prior to injection and for pressurizing the thermoplastic material
  • thermoplastic material for controlled flow of the thermoplastic material through an

Abstract

A process of injecting a thermoplastic material (20) within an annulus fibrosus of a selected intervertebral disk. The thermoplastic material (20) is heated by an injection device to a predetermined high temperature to provide flow of the thermoplastic material from a needle into the annulus fibrosus of the disk upon injection. After injection, the thermoplastic material is cooled by the body temperature of the patient for setting of the thermoplastic material in a non-flowing state while retaining a suitable resilience to provide desired cushioning. The thermoplastic material (20) may also be injected into an abnormal curvature of the spine to correct the abnormal curvature. The preferred thermoplastic material is gutta percha or a gutta percha compound.

Description

METHOD OF TREATING AN INTERVERTEBRAL DISK
Cross Reference to Related Applications
This is a continuation-in-part of pending application Serial No.09/274,217 filed
March 21 , 1999; which is a continuation-in-part of application Serial No.09/255,372,
filed February 22, 1999.
Field of the Invention
This invention relates to surgical methods generally, and is more specifically
related to a process of treating the intervertebral disk of mammals.
BACKGROUND OF THE INVENTION
The intervertebral disk is a disk with fibrous bands occupying the space
between two vertebrae. The anatomy of the disk provides a cushion to allow motion,
limit motion and provide space, distancing the vertebra off the nerves and
compressible tissue. Part of the vertebrae are bony blocks, which, when stacked
one upon the other, form the anterior portion of the spine. The fibrosus band
includes an outer annuius fibrosus which surrounds an inner nucleus pulposus.
Annuius fibrosus, as referred to herein, is the marginal or peripheral portion of an
intervertebral disk. Intervertebral disks are prone to injury. Due to the low blood
supply to this area, intervertebral disks are slowto heal, and may not materially heal. When the annuius fibrosus is torn, or punctured, the nucleus pulposus can leak or
migrate from the annuius fibrosus. The nucleus pulposus is a substance of jelly like
consistency found in the center of an intervertebral disk and flows from the
associated annuius fibrosus when the annuius fibrosus is ruptured or prolapsed.
The effect of a ruptured or prolapsed annuius fibrosus may result in spasm,
and neurological compromise, such as the compressed nerve and other
compressible soft tissues, i.e. arteries, veins. Degeneration of the condition may
increase overtime, resulting in chronic and debilitating pain. The condition is usually
disabling.
Suppressive measures include steroidal injection, removal of the nucleus
pulposus, and fusion either by donor bone, coral or by metal bracing. If disk removal
is performed, a healthy part of the disk is often taken, eradicating the function of the
joint, and accelerating the degeneration of adjacent segments of the body, as the
body attempts to stabilize. This approach frequently leaves the patient
immunologically and structurally compromised if not permanently disabled.
Isolated treatment to only the damaged structures employing the most non-
invasive procedure possible is preferred. This approach allows as much of the
healthy tissue as possible to remain, and to retain normal neurological function.
While the offending material can be removed, the material must be replaced with a
material which will perform the function formerly performed by the material removed.
A need exists for a process which limits the material removed from the intervertebral disk, and which replaces the material so removed with a composition that is
physiologically acceptable to the human body, and which allows the intervertebral
disk to retain motion and characteristics of normal joint function, including cushioning
the joint as compression is introduced from the stacking of the vertebrae. The
thermoplastic material must be pliable in its application, and non-flowing after
replacement.
In addition, many patients suffer from scoliosis or lateral curvature of the
spine. The most common remedy at the present time is the fusion normally by donor
bone or metal bracing which oftentimes is not successful or only partially successful.
Pain normally accompanies scoliosis and pain suppressants may result in an
undesirable chemical dependency in some instances. A need exists to correct the
abnormal curvature of the spine without utilizing fusion techniques applied to the
spine.
SUMMARY OF THE INVENTION
The present invention is particularly directed to a process for treating the spine
including the injection of a thermoplastic material heated to a predetermined
temperature for injection into the nucleus pulposus in a flowing state where it cools
and sets at body temperature into a non-flowing state. A thermoplastic or
thermoplastic polymer material is any plastic or organic material that softens when
heated and hardens when cooled. The thermoplastic material prior to injection is heated to a temperature sufficient for the material to flow under pressure into the
nucleus pulposus and, after it sets into a non-flowing state at body temperature, the
material retains sufficient resilience to provide desired cushioning of the spine.
A thermoplastic material which has been found to be highly satisfactory is
gutta percha which is normally combined with other elements or ingredients in a
suitable gutta percha compound. Gutta percha is a linear crystalline polymer which
melts at a predetermined temperature a random but distinct change in structure
results. Normal body temperature is 37C and a suitable thermoplastic material
hardens into a non-flowing state at a temperature range between about 35C and 42C
(the degree symbol for temperature is omitted in all references herein to a specific
temperature). A crystalline phase appears in two forms; an alpha phase and a beta
phase. The alpha form is the material that comes from the natural tree product. The
processed form is the beta form. When heated, gutta percha undergoes phase
transitions. When there is a temperature increase, there is a transition from beta
phase to alpha phase at about 46C. The gutta percha changes to an amorphous
phase about 54C to 60C. When cooled very slowly, about 1C per hour, the gutta
percha crystallizes to the alpha phase. Normal cooling returns the gutta percha to
the beta phase. Gutta percha softens at a temperature above about 64C. A suitable
gutta percha compound is dental gutta percha which contains by weight only about
20% gutta percha with zinc oxide comprising about 60% to 75% of the material. The
remaining 5% to 10% consists of various resins, waxes, and metal sulfates. The percentages listed are directed to an optimum gutta percha compound. The
preferred percentage of gutta percha is in the range of 15% to 40%. Zinc oxide and
metals in the gutta percha compound are desirable for imaging such as X-rays while
resins and waxes are desirable for obtaining an adequate flow of the thermoplastic
material. Gutta percha provides the desired resiliency at body temperature and is
at least about 15% of the compound. Zinc oxide also provides an anti-inflammatory
property. In some instances, a mineral trioxide aggregate may be added to the gutta
percha compound.
An injection device, such as an injection gun, is utilized for heating and
injecting the thermoplastic material under a predetermined pressure within the spine.
The injection device may utilize a silver needle, encased in ceramics, of about 20 to
30 centimeters in length with a diameter as high as 1 centimeter. The size of the
needle may depend on such factors as the amount of thermoplastic material to be
injected, the temperature of the thermoplastic being injected, and the axial pressure
applied by the injection device, such as a piston or plunger, to the thermoplastic
material to force the heated material from the end of the needle into the spine. The
thermoplastic material is physiologically acceptable to the human body.
When the thermoplastic material is utilized to treat a ruptured annuius
fibrosus, the nucleus pulposus is removed and the material removed is replaced by
the heated thermoplastic material which sets at body temperature and provides
sufficient resilience after setting to permit adequate motion and cushioning of the vertebrae. The cushioning effect of the gutta percha compound provides a
semimobile disk as a buffer to a fusion to reduce the possibility of sequential
iatrogenic disk degeneration. The thermoplastic material is injected within the
annuius fibrosus to replace the removed nucleus pulposus by a needle of the
injection device.
When the thermoplastic material is injected within the spine to reduce a
scoliosis, the material is sequentially injected by a needle of the injection device into
the annuius fibrosus or interannular at the apex and adjacent joints of the concavity
of the scoliosis. Such an injection tends to straighten the curvature of the spine is
a wedge-like action.
It is an object of the present invention to provide a process of injecting a
thermoplastic material into the annuius fibrosus of a spine.
A further object of the present invention is to provide such a process in which
the thermoplastic material is heated to a predetermined temperature for flow into the
annuius fibrosus and hardens when it cools from body temperature into a non-flowing
state to form a resilient support for cushioning between vertebrae.
Another object of the invention is to provide a process to treat a ruptured
annuius fibrosus of a spine by removal of the nucleus pulposus and injection of a
thermoplastic material into the annuius fibrosus to replace the nucleus pulposus.
Other objects, features, and advantages of the invention will be apparent from
the following specification and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a diagrammatic view of a ruptured/prolapsed annuius fibrosus and
the resulting migrated nucleus pulposus of an intervertebral disk;
Figure 2 is a sectional view of the ruptured annuius fibrosus showing leakage
of the nucleus pulposus;
Figure 3 is a diagrammatic view illustrating injection of a thermoplastic
material by an injecting device into the annuius fibrosus for replacement of the
nucleus pulposus;
Figure 4 shows the intervertebral disk after setting of the thermoplastic
material;
Figure 5 illustrates the abnormal curvature of the lower spine and the injection
of a thermoplastic material into the curved concave portion of the spine;
Figure 6 is a perspective view of a modified injecting device for injecting a
thermoplastic material within the spine; and
Figure 7 is a perspective view of a disk dilator.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings for a better understanding of the invention, and
more particularly to the embodiment shown in Figures 1-4, a portion of a spine is
shown generally pictorially in Figure 1 including an intervertebral disk 10 adjacent
a vertebra 11. Disk 10 has an annuius fibrosus 12 which has ruptured at 14 resulting in a leakage or migration of nucleus pulposus 16 from the annuius fibrosus 12. A
sacral nerve is shown at 18 extending from the cauda eqina 19 and the migrating or
flowing nucleus pulposus 16 may result in a compression of nerve 18.
It is desired to remove nucleus pulposus 16 which flows at body temperature
and replace it with a thermoplastic material which does not flow at body temperature
(37C). Figures 1-4 illustrate the removal of the nucleus pulposus 16 and
replacement with a thermoplastic material. For this purpose "the rupture or prolapse
of the annuius fibrosus 12 is first identified and isolated. This identification and
isolation is by means such as X-ray, MRI or other diagnostic imaging procedures
which are diagnostically acceptable. After the area of rupture or prolapse is
identified and isolated the site is surgically accessed. Since it is a goal of the
invention to minimize trauma associated with the procedure, it is preferred to access
the site through an arthroscopic procedure, or technology that involves minimal
invasion and offense to healthy areas of the annuius fibrosus 12, while damaged
parts of the intervertebral disk are removed. Current technology allows for surgical
removal of nucleus pulposus 16 by irrigation and suction.
The nucleus pulposus 16 removed is replaced with a thermoplastic material
which is physiologically acceptable to the human body and flows when injected but
hardens at body temperature into a non-flowing resilient material. The thermoplastic
material is first heated by a suitable injection device having an injection needJe to a
predetermined temperature for flow under pressure from the needle into the annuius fibrosus 12 wherein the nucleus pulposus 16 has been removed. A thermoplastic
material which has been found to be highly satisfactory is gutta percha or a gutta
percha compound. Gutta percha is a geometric isomer of natural rubber. A
substance such as mineral trioxide aggregate and other anti-inflammatory
elements may be added to the gutta percha to facilitate the binding properties and
to facilitate healing of the affected area. Dental gutta percha which may be utilized
contains approximately 20% gutta percha, with zinc oxide comprising 60% to 75%
of the material. The remaining 5% to 10% consists of various resins, waxes, metal
sulfates for radioopacity, and coloration. When cold, gutta percha is relatively
inelastic, but as it warms it becomes moldable. At a high temperature gutta percha
will flow under pressure to permit injection from an injection needle into the annuius
fibrosus 12.
Referring particularly to Figure 3, injection of thermoplastic material 20 within
the annuius fibrosus 12 by an injection device or gun illustrated schematically at 22
is shown. Injection gun 22 has a body 24 with a removable plunger 26 adapted to
receive a cylindrical plug of the thermoplastic material 20. A heater 28 is provided
to heat the thermoplastic material 20 and a heater control unit 30 having an
adjustable temperature control knob 32 is provided with a temperature readout at 34.
Electrical leads 36 extend to heater 28. An injection needle 38 preferably formed of
silver extends from body 24 and has a ceramic sheath 40 about a portion of needle
38. A hand operated trigger 42 may be activated for forcing thermoplastic material 20 from the end of needle 38 upon heating of the thermoplastic material 20 to a
predetermined temperature. To assist trigger 42 in exerting an axial force against
the plug of thermoplastic material 20 in gun 22, a foot operated hydraulic pump may
be provided at 44 to supply fluid through lines 46, 48 to a hydraulic cylinder 45. A
pressure readout is provided at 49. A suitable piston 51 may exert an axial force
against the thermoplastic material 20. A hydraulic system is effective in providing
an axial injection force that may be easily regulated and controlled by personnel
performing the procedure. A suitable injection device designated as a Obtura II
Heated Gutta Percha System may be purchased from Obtura of Fenton, Missouri.
Needle 38 preferably formed of silver may be of various diameters but will not
exceed a diameter of about 1 centimeter. Needle 38 may have a length of between
20 centimeters and 30 centimeters. A plug or stick of the thermoplastic material 20
may have a total volume of about 21 cubic centimeters with a diameter of about 16
millimeters and a length of about 10 ΛA centimeters. The thermoplastic material 20
is required to be heated prior to injection to permit flow of the thermoplastic material.
The higher the temperature of the thermoplastic material, the lower the viscosity and
the faster flow. A lower temperature heating increases the viscosity and retards the
flow rate. The degree to which the thermoplastic material 20 is heated may vary
substantially dependent primarily on the diameter of needle 38 and the axial force
applied to the heated thermoplastic material for injection. Generally the lowest
temperature to which the thermoplastic material is heated while utilizing a large diameter needle such as 1 centimeter in diameter with a relatively high axial force
may be 50C while the highest temperature will be less than about 250C. The
optimum temperature is about 185C within an optimum range between about 150C
and 200C.
It is desirable for the thermoplastic material to have a viscosity and
temperature suitable for injection and flow into the space previously occupied by the
annuius fibrosus 12. After injection of the thermoplastic material 20 into the annuius
fibrosus 12, the material flows to fill the entire void area of the annuius fibrosus
possibly including the ruptured area 14. The thermoplastic material 20 cools
relatively rapidly and, for example, reaches body temperature about its outer surface
very quickly if injected at a temperature of about 185C and then cools internally to
body temperature in several minutes depending primarily on the thickness and
surface area of the thermoplastic material. The thermoplastic material 20 tends to
set at about 42C and is not in a flowing state lower than about 42C. Upon reaching
the body temperature of 37C, the thermoplastic material is set. At normal human
body temperature the thermoplastic material is no longer moldable and is not flowing
or migrating. Thus, the thermoplastic material 20 remains within the annuius
fibrosus 16 and repairs the rupture 14 of the annuius fibrosus. It is, however,
necessary that the thermoplastic material retain sufficient resilience in order to
provide in a satisfactory manner the functions of allowing motion and adequately
cushioning of the joint between associated vertebrae. If necessary, the thermoplastic material 20 may be subsequently removed from the annuius fibrosus
12 by surgical, physical, enzymatic, and/or chemical means.
Referring now to Figure 5, a spinal column is shown generally at 50 having
vertebrae 52 with intervertebral disks 54 positioned therebetween. Figure 5 shows
spine 50 with scoliosis or abnormal curvature of the spine. The abnormal curvature
of spine 50 provides a concave curvature as shown in Figure 5 at which disks 34 are
positioned. To correct or remedy the abnormal curvature of spine 50, a
thermoplastic material 20 may be injected at intervertebral disks 54 progressively
to reduce the concavity for flow into the associated annuius fibrosus as in the
procedure set forth in Figures 1-4. The amount of the injected material will vary with
the greatest amount of injected material at the greatest deflection and the least
amount at the disks closest to the terminal ends of the abnormal curvature.
However, the nucleus pulposus is not removed from the spine 50. The injected
material provides a force acting as a wedge to reduce the concavity of the scoliosis.
Gutta percha as set forth in the embodiment of Figures 1 -4 is the preferred material
for the thermoplastic material to be injected.
Referring to Figure 6, a modified injection device is shown generally at 60
including an injection needle 62, a heater 64 receiving an inner end portion of needle
62, and an electrical heater control element 66 having leads 68 extending to heater
64. A suitable control knob 70 controls the temperature and a readout panel
indicates the temperature which, for example, may be about 185C. A generally cylindrical chamber or housing 72 adjacent heater 64 is provided
to receive a cylindrical plug 74 of the thermoplastic material. Housing 72 has open
ends to receive removable threaded end plugs 73 for maintaining plug 74 in a sealed
relation. One plug 73 is shown removed from housing 72 in Figure 6. Plug 74 may
also be covered with a suitable cover which may be manually removed for use,
either in combination with or without end plugs 73. Housing 72 upon removal of
plugs 73 may be connected to heater 64 at one end and connected to a fluid
pressure chamber 76 at an opposed end. A suitable fluid from a reservoir 78 having
a foot operated pedal 80 and a vent 82 is supplied through line 84 to pressure
chamber 76. Concentric pistons 86 and 88 responsive to pressurized fluid in
chamber 76 are provided to engage the end of thermoplastic plug 74 to urge plug 74
into heater 64 for injection from needle 62 under a predetermined pressure. A
pressure gauge 90 is provided to indicate the fluid pressure applied against
thermoplastic plug 74. In some instances, housing 72 may be disposable with
heater 64 being of an increased length to receive the entire length of plug 74.
Needle 62 is preferably about 6mm in diameter, and between about 20cm and
30 cm in length for maneuverability. The volume of thermoplastic material to purge
needle 62 may be between about 5.65cc and 8.48cc dependent on the size of the
needle. Approximately 15cc of thermoplastic material may be utilized for injection
within the spine. Cylindrical plug 74 may have a total volume of 21cc with a
diameter of 16mm and a length of 10.45cm to provide a compact unit. It may be desirable in some instances to provide a heater tape 63 in needle
62 for heating of the projecting needle 62. Needle 62 may be formed of a ceramic
material and preferably includes an inner silver liner for receiving heater tape 63
which may be formed of a suitable material to provide an electrical resistance, for
example. Needle 62, heater 64 and housing 72 may comprise separate injection
subassemblies removably connected to pressure chamber 76 by a suitable threaded
connection thereby to provide disposable units if desired with leads 68 detached
from heater 64. The fluid for the hydraulic system for fluid cylinder 76 may be water
or another innocuous fluid.
Also shown in Figure 7 as an attachment is a disk dilator assembly generally
indicated at 100 having a cylindrical chamber 102 with an inert fluid such as saline
therein and a piston 108 for pressurizing the fluid. Disk dilator assembly 100 is
designed for detachable connection to pressure chamber 76 of the injector device
of Figure 6 for the supply of hydraulic fluid for acting against piston 108. A
detachable balloon dilator sleeve 106 extends about the extending end of needle
104 having lateral openings 107. Piston 108 is effective to pressurize the fluid for
flow through openings 107 for expansion of sleeve 106 as shown in broken lines in
Figure 7. Dilator sleeve 106 upon injection of needle 104 in a disk of the spine is
expanded for exerting an expanding force against the disk.
While gutta percha or a gutta percha compound including at least about 15%
of the compound by weight is the preferred thermoplastic material, it is understood that other types of thermoplastic material may be suitable if in a non-flowing state
at body temperature (37C) and in a flowing state when heated over at least about
50C for injection from a needle of an injection device. Various other ingredients or
elements may be added to the gutta percha compound in various percentages.
Further, while specific injection devices have been illustrated for injection of the
thermoplastic material, other types of injection devices for heating the thermoplastic
material and for applying an axial force against the thermoplastic material for
injection may be provided. For example, various devices may be provided for
heating the thermoplastic material prior to injection and for pressurizing the
thermoplastic material for controlled flow of the thermoplastic material through an
injection needle for injection. Thus, while preferred embodiments of the present
invention have been illustrated in detail, it is apparent that modifications and
adaptations of the preferred embodiments will occur to those skilled in the art.
However, it is to be expressly understood that such modifications and adaptations
are within the spirit and scope of the present invention as set forth in the following
claims.

Claims

What Is Claimed Is:
1. A process of replacing nucleus pulposus of an intervertebral disk,
comprising:
identifying a location of a rupture in an annuius fibrosus of an
intervertebral disk;
removing nucleus pulposus associated with said annuius fibrosus of
said intervertebral disk; and
injecting a thermoplastic material heated to a temperature over 50C for
flowing into said annuius fibrosus and then permitting said material to cool for setting
in a non-flowing state upon reaching a temperature of between 35C and 42C, so as
to cause said material to occupy a space formerly occupied by said nucleus
pulposus.
2. The process as defined in claim 1 , further comprising:
providing an injection device for injecting the thermoplastic material, the
injection device having a heating element and a needle for dispensing of the
thermoplastic material;
heating the thermoplastic material by said heating element to a
predetermined high temperature over 50C at which said material flows a desired
amount; and thereafter injecting said thermoplastic material at said predetermined
high temperature through said needle for flow into said annuius fibrosus of said
selected intervertebral disk.
3. The process as defined in claim 1 wherein injecting a thermoplastic
material includes injecting gutta percha heated to a temperature over 50C for flowing
of said gutta percha into said annuius fibrosus.
4. The process as defined in claim 1 wherein injecting a thermoplastic
material includes injecting a gutta percha compound including zinc oxide and heated
to a temperature between about 150 C and 200C; and
cooling said gutta percha compound by body temperature to about 37C
for setting of said gutta percha compound in a non-flowing state with sufficient
resilience to provide adequate cushioning.
5. A process of injecting a thermoplastic material within an annuius
fibrosus of a selected intervertebral disk of a patient comprising:
selecting said intervertebral disk in which said thermoplastic material
is to be injected; providing an injection device for the thermoplastic material having a
heating element for the thermoplastic material and a needle for dispensing of the
thermoplastic material;
heating the thermoplastic material by said heating element to a
predetermined high temperature at which said material flows a desired amount;
thereafter injecting said thermoplastic material at said predetermined
high temperature through said needle for flow into said annuius fibrosus of said
selected intervertebral disk; and
cooling said thermoplastic material to the body temperature of the
patient for setting of said thermoplastic material in a non-flowing state with a
resilience to provide desired cushioning.
6. The process as defined in claim 5, further comprising:
removing nucleus pulposus from said annuius fibrosus prior to injection
of said thermoplastic material wherein said thermoplastic material occupies a space
formerly occupied by said nucleus pulposus.
7. The process as defined in claim 5 wherein:
selecting said intervertebral disk includes selecting an intervertebral
disk at the apex of a abnormal curvature of the spine of the patient; and then injecting said thermoplastic material at said predetermined high
temperature into the annuius fibrosus of said selected disk.
8. The process as defined in claim 5 wherein:
injecting a thermoplastic material includes injecting gutta percha heated
to a temperature over 50C.
9. The process as defined in claim 5 wherein:
injecting a thermoplastic material includes injecting gutta percha heated
for flowing at a temperature between about 150C and 200C; and
cooling said gutta percha by body temperature at about 37C for setting
in a non-flowing state.
10. A process for treating scoliosis of the spine at the greatest deflection of
the concavity of the spine formed by the abnormal curvature comprising:
selecting an intervertebral disk at the apex of the concavity:
injecting a thermoplastic material heated to a temperature over 50C for
flowing into the annuius fibrosus of said intervertebral disk; and
permitting said thermoplastic material to cool to body temperature of a
patient for setting in a non-flowing state while retaining sufficient resilience for
cushioning and non-migration.
11. The process as defined in claim 10, further comprising:
providing an injection device for injecting the thermoplastic material, the
injection device having a heating element and a needle for dispensing of the
thermoplastic material;
heating the thermoplastic material by said heating element to a
predetermined high temperature over 50C at which said material flows a desired
amount; and
thereafter injecting said thermoplastic material at said predetermined
high temperature through said needle for flow into said annuius fibrosus of said
selected intervertebral disk.
12. The process as defined in claim 10 wherein injecting a thermoplastic
material includes injecting gutta percha heated to a temperature over 50C for flowing
of said gutta percha.
13. The process as defined in claim 10 wherein injecting a thermoplastic
material includes injecting gutta percha heated to a temperature between about 150
C and 200C; and
cooling said gutta percha by body temperature to about 37C for setting
of said gutta percha in a non-flowing state with sufficient resilience to provide
adequate cushioning.
14. The process as defined in claim 10, further comprising:
selecting a plurality of intervertebral disks adjacent the apex of the
concavity of the spine with some of said disks being at the terminal ends of the
concavity; and
injecting a thermoplastic material heated to a temperature over 50C into
each of said selected disks for flowing into the annuius fibrosus of each disk, with the
amount of injected thermoplastic material in the disks at the terminal ends of the
concavity being progressively less than the amount of injected thermoplastic
material in the remaining disks.
15. An injection device for injecting a thermoplastic material within the spine
comprising:
a chamber for receiving a plug of said thermoplastic material in a non-
flowing state and having opposed ends;
a heater adjacent one end of said chamber for receiving said
thermoplastic material from said chamber and heating said thermoplastic material
to a flowing state;
an injection needle connected to said heater to receive the flowing
thermoplastic material from said heater for injection within the spine of a patient; and a hydraulic fluid pressure assembly to provide fluid pressure against
said thermoplastic material for squeezing the heated thermoplastic material from
said needle.
16. The injection device as defined in claim 15 wherein:
said hydraulic fluid pressure assembly includes a fluid pressure source
and a foot operated pedal associated with said fluid pressure source to provide a
predetermined fluid pressure to said thermoplastic material.
17. The injection device as defined in claim 16 wherein:
said chamber includes a cylindrical plug of thermoplastic material
therein; and
a fluid operated piston is provided for exerting a force against an end
of said plug.
18. The injection device as defined in Claim 15 wherein:
said chamber, said heater, and said injection needle form an injection
subassembly detachably connected to said hydraulic fluid pressure assembly; and
a disk dilator assembly is detachably connected to said hydraulic fluid
pressure assembly upon removal of said injection subassembly.
19. The injection device as defined in Claim 18 wherein said disk dilator
assembly comprises an injection needle and a balloon dilator sleeve about said
needle adjacent the extending end of said needle.
20. The injection device as defined in Claim 19 wherein said needle has
lateral openings therein for the supply of an expanding fluid to said balloon dilator
sleeve.
21. The injection device as defined in Claim 15 wherein said injection
needle is formed of a ceramic material, and a heater tape is positioned within said
needle for the transfer of heat from said heater to said needle.
22. The injection device as defined in Claim 21 wherein said needle has an
inner liner formed of silver.
PCT/US2000/004380 1999-02-22 2000-02-18 Method of treating an intervertebral disk WO2000049978A1 (en)

Priority Applications (1)

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Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US09/255,372 1999-02-22
US09/255,372 US6206921B1 (en) 1999-02-22 1999-02-22 Method of replacing nucleus pulposus and repairing the intervertebral disk
US09/274,217 US6183518B1 (en) 1999-02-22 1999-03-23 Method of replacing nucleus pulposus and repairing the intervertebral disk
US09/274,217 1999-03-23
US09/456,375 US6264659B1 (en) 1999-02-22 1999-12-08 Method of treating an intervertebral disk
US09/456,375 1999-12-08

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WO (1) WO2000049978A1 (en)

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