WO2001000331A3 - Kinetic spray coating method and apparatus - Google Patents

Kinetic spray coating method and apparatus Download PDF

Info

Publication number
WO2001000331A3
WO2001000331A3 PCT/US2000/017291 US0017291W WO0100331A3 WO 2001000331 A3 WO2001000331 A3 WO 2001000331A3 US 0017291 W US0017291 W US 0017291W WO 0100331 A3 WO0100331 A3 WO 0100331A3
Authority
WO
WIPO (PCT)
Prior art keywords
air
injection tube
mixing
nozzle
entrained
Prior art date
Application number
PCT/US2000/017291
Other languages
French (fr)
Other versions
WO2001000331B1 (en
WO2001000331A2 (en
Inventor
Steenkiste Thomas H Van
John R Smith
Richard E Teets
Jerome J Moleski
Daniel W Gorkiewicz
Original Assignee
Delphi Tech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=23344326&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2001000331(A3) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Delphi Tech Inc filed Critical Delphi Tech Inc
Priority to DE60009712T priority Critical patent/DE60009712T3/en
Priority to EP00944815A priority patent/EP1200200B2/en
Priority to AU58854/00A priority patent/AU5885400A/en
Publication of WO2001000331A2 publication Critical patent/WO2001000331A2/en
Publication of WO2001000331A3 publication Critical patent/WO2001000331A3/en
Publication of WO2001000331B1 publication Critical patent/WO2001000331B1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1481Spray pistols or apparatus for discharging particulate material
    • B05B7/1486Spray pistols or apparatus for discharging particulate material for spraying particulate material in dry state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/1606Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed the spraying of the material involving the use of an atomising fluid, e.g. air
    • B05B7/1613Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed the spraying of the material involving the use of an atomising fluid, e.g. air comprising means for heating the atomising fluid before mixing with the material to be sprayed
    • B05B7/162Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed the spraying of the material involving the use of an atomising fluid, e.g. air comprising means for heating the atomising fluid before mixing with the material to be sprayed and heat being transferred from the atomising fluid to the material to be sprayed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/12Applying particulate materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129Flame spraying

Abstract

A method and apparatus is disclosed for kinetic spray coating of substrate surfaces by impingement of air or gas entrained powders of small particles in a range up to at least 106 microns accelerated to supersonic velocity in a spray nozzle. Preferably powders of metals, alloys, polymers and mixtures thereof or with semiconductors or ceramics are entrained in unheated air and passed through an injection tube into a larger flow of heated air for mixing and acceleration through a supersonic nozzle for coating of an article by impingement of the yieldable particles. A preferred apparatus includes a high pressure air supply carrying entrained particles exceeding 50 microns through an injection tube into heated air in a mixing chamber for mixing and acceleration in the nozzle. The mixing chamber is supplied with high pressure heated air through a main air passage having an area ratio relative to the injection tube of at least 80/1.
PCT/US2000/017291 1999-06-29 2000-06-22 Kinetic spray coating method and apparatus WO2001000331A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE60009712T DE60009712T3 (en) 1999-06-29 2000-06-22 PROCESS AND DEVICE FOR SPRAYING COATING
EP00944815A EP1200200B2 (en) 1999-06-29 2000-06-22 Kinetic spray coating method and apparatus
AU58854/00A AU5885400A (en) 1999-06-29 2000-06-22 Kinetic spray coating method and apparatus

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/343,016 1999-06-29
US09/343,016 US6139913A (en) 1999-06-29 1999-06-29 Kinetic spray coating method and apparatus

Publications (3)

Publication Number Publication Date
WO2001000331A2 WO2001000331A2 (en) 2001-01-04
WO2001000331A3 true WO2001000331A3 (en) 2001-05-17
WO2001000331B1 WO2001000331B1 (en) 2001-10-11

Family

ID=23344326

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2000/017291 WO2001000331A2 (en) 1999-06-29 2000-06-22 Kinetic spray coating method and apparatus

Country Status (5)

Country Link
US (2) US6139913A (en)
EP (1) EP1200200B2 (en)
AU (1) AU5885400A (en)
DE (1) DE60009712T3 (en)
WO (1) WO2001000331A2 (en)

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EP1200200A2 (en) 2002-05-02
EP1200200B1 (en) 2004-04-07
DE60009712T2 (en) 2004-08-12
WO2001000331B1 (en) 2001-10-11
AU5885400A (en) 2001-01-31
WO2001000331A2 (en) 2001-01-04
US6283386B1 (en) 2001-09-04
US6139913A (en) 2000-10-31
DE60009712T3 (en) 2007-06-28
EP1200200B2 (en) 2007-01-10

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