Title
GOLF BALL INDICIA VERIFICATION SYSTEM
Technical Field
The present invention relates to a visual verification system. More specifically, the
present invention relates to a visual verification system for golf ball indicia.
Background Art
Golf balls have indicia such as logos, brand names and the like to identify the golf
ball and its source of origin. The indicia are typically printed on a base-coated surface of
the cover of the golf ball, and covered with a top-coating to prevent damage during impact
with a golf club. Thus, the indicia must have a perfect appearance since it is often the
most distinctive quality of a golf ball.
The current inspection process is visual inspection of the indicia subsequent to top-
coating. Thus, it is not until the golf ball is ready for packaging that the indicia is
inspected for appearance and quality.
Automated vision inspection systems have been utilized in many industries to
increase production times. Typically, a predetermined digital image is compared to the
product to be inspected by the vision system. The vision system will look for differences
in contrast, brightness, proportions, discontinuations, and the like. When a variance is
discovered, the system will reject the inspected product. Although such systems have
found acceptance in various industries, the golf ball industry has failed to develop such a
vision inspection system due to unique problems associated with the golf ball industry.
First, current indicia printing systems employed in the golf ball industry do not
have sufficient space to enable any type of vision inspection system. Second, most indicia
printing systems in the golf ball industry employ inks that necessitate curing prior to
vision inspection and thus inspection is rendered partially ineffective since the only
possibility is to reject the golf ball. Thirdly, a golf ball is a dimpled spherical unit that has
indicia printed on several areas of the sphere. A vision inspection system must be able to
rotate the golf ball to provide inspection of all of the golf ball's indicia, and the system
must be able to compare the correct areas to those being inspected to prevent rejection of
good golf balls. Fourthly, the vision inspection system must not ruin the indicia through
its inspection of the indicia, or rotation of the golf ball to inspect the indicia. Fifthly, the
system must be capable of inspecting at a speed that does not interrupt the production
cycle. The inspection system should not be the production time determinate. Those skilled
in the art also recognize the many other problems associated with vision inspection of golf
ball indicia.
Disclosure of the Invention
The present invention is a system designed for vision inspection of golf ball indicia
that provides a solution to all of the unique problems associated with vision inspection of
golf ball indicia. The present invention allows for non-altering vision inspection of all of
the golf ball's indicia without reducing production time. The present invention also
provides a mechanism for in-line rejection of defective indicia golf balls to remove and re-
print the indicia.
One aspect of the present invention is a method for inspecting golf ball indicia. The
general method commences with transferring a golf ball to a vision inspection station. The
golf ball has indicia printed thereon. Next, the golf ball is maneuvered to position the
indicia within viewing of a first camera within the vision inspection system. Next, the
indicia is scanned and an image of the indicia is transferred to a computer for inspection of
the indicia. Then, the image is analyzed to determine if the indicia is within acceptable
parameters.
Another aspect of the present invention is a method for in-line inspection of golf
ball indicia. The method begins with transferring a golf ball to a printing station, and
printing a first indicia on the golf ball. Then, the golf ball is rotated a second indicia is
printed on the golf ball. Next, the golf ball, with the first and second indicia thereon, is
transferred to a first camera station of a vision inspection device. Next, the golf ball is
oriented to position the first indicia in the view of a first camera, and an image of the first
indicia captured by the first camera and analyzed by the computer imaging program. Next,
the golf ball, with the first and second indicia thereon, is transferred to a second camera
station of the vision inspection device. Then, the golf ball is oriented to position the
second indicia in the view of a second camera, and an image of the second indicia captured
by the second camera and analyzed by the computer imaging program. Next, the golf ball,
with the first and second indicia thereon, is transferred to a curing station if the analysis of
the images of the first and second indicia are within acceptable parameters.
Another aspect of the present invention is a system for printing and inspection of
an indicia on a golf ball. The system includes a conveyance line, a printing station, a
vision inspection station and a curing station. At the printing station, a first indicia and a
second indicia is printed on each of the plurality of golf balls. The printing station is
disposed on the conveyance line. The vision inspection station is disposed on the
conveyance line subsequent to the printing station. The vision inspection station includes
a plurality of cameras disposed in relation to the conveyance line for capturing an image of
the indicia on the golf ball for analysis. The system also includes a means for determining
acceptable indicia and unacceptable indicia. Finally, the curing station is disposed
subsequent to the vision inspection station.
Brief Description of the Drawings
FIG. 1 is a side view of a printing system that utilizes the vision inspection system
of the present invention.
FIG. 2 is a top plan view of FIG. 1.
FIG. 3 is an isolated front view of the printing system of FIG. 1.
FIG. 4 is an imprinted golf ball.
FIG. 5 is a golf ball with a first indicia printed thereon.
FIG. 6 is a golf ball with a first indicia and second indicia printed thereon.
FIG. 7 is a golf ball with a first indicia, second indicia and third indicia printed
thereon.
FIG. 8 is an isolated top view of a golf ball holder utilized with the present invention.
FIG. 9 is an isolated top view of a golf ball holder with a gear bar disposed above.
FIG. 10 is a side view of a series of golf ball holders.
FIG. 11 is an isolated side view of the interior wall of a golf ball holder.
FIG. 12 is an isolated front view of the vision inspection station.
FIG. 13 is an isolated side view of the vision inspection station.
FIG. 14 is a view of the image of an indicia captured by the vision inspection
station.
FIG. 15 is a view of the image of a second indicia captured by the vision inspection
station.
Best Mode(s) For Carrying Out the Invention
As shown in FIG. 1, an indicia printing system is generally designated 20. The
indicia printing system 20 is constructed to mark an identifying indicia or logo on a golf
ball. More likely than not, one of the indicia or logos will indicate a company name
and/or a well-known brand name. Thus, it is important that the indicia is printed perfect or
near perfect since the appearance of the indicia will be associated with quality of golf ball,
and logically the quality of the company that produces the golf ball.
The system generally includes a golf ball source 22, a conveyor line 24, a printing
station 26, a curing station 28, and in-line vision inspection station 30 of the present
invention. The in-line vision inspection station 30 is positioned between the printing
station 26 and the curing station 28. The conveyor line 24 transfers golf balls 32 from the
golf ball source to the printing station 26 for indicia printing, then the conveyor line 24
transfers the golf balls 32 to the vision inspection station 30. At the vision inspection
station 30, the quality of the indicia is determined for each golf ball 32, and each indicia.
If the indicia printed on the golf balls 32 are acceptable, then the conveyor line 24 transfers
the golf balls 32 to the curing station 28. Unacceptable golf balls 32 are transferred to an
indicia removal station 34 for removal of the unacceptable indicia.
Each golf ball 32 is transferred from the source 22, which is typically a hopper, to a
golf ball holder 38. The source 22 accumulates the golf balls 32 subsequent to the
painting of the golf balls 32 with a base coat or clear coat. Alternatively, the source 22
accumulates golf balls 32 subsequent to the molding a doped cover material (doped with a
whitening agent such as titanium dioxide).
The conveyor line 24 is composed of a plurality of golf ball holders 38 that are
interconnected to form a chain-like mechanism on the conveyor line 24. Two adjacent golf
ball holders 38 are positioned on a plate 56 which is connected to other plates 56 by
connectors 58 to form a chain of plates 56. The chain of plates 56 also forms two parallel
lines of golf ball holders 38. As shown in FIGS. 8-11, each golf ball holder 38 is
composed of a U-shaped frame body 40. The U-shaped frame body has two upward
extending arms 42a and 42b. On the interior surface of each of the arms 42a-b is an
engagement member 44a-b. Each pair of engagement members 44a-b secure a golf ball
32 within the holder 38. The engagement members 44a-b rotate the golf ball 32 about a
imaginary central axis 60 through the golf ball 32.
The fixed and controlled rotation of the golf ball 32 allows for indicia printing at
several different locations on the surface 48 of the golf ball 32 as the golf ball 32 is
conveyed from a first ink transfer pad 36a to a second ink transfer pad 36b to a third ink
transfer pad 36c. As shown in FIGS. 4-7, each time that the golf ball 32 is conveyed to a
ink transfer pad 36, the golf ball 32 is rotated for printing on an unprinted portion of the
surface 48 of the golf ball 32. The rotation is controlled and repeatable in order to inspect
the indicia printing at the vision inspection station 30. The rotation preferably ranges from
10 degrees to 320 degrees, more preferably from 45 degrees to 270 degrees, and most
preferably from 90 degrees to 180 degrees. Each golf ball 32 is held within a holder 38
throughout the indicia printing and the vision inspection of the golf ball 32.
FIG. 4 illustrates an unprinted golf ball 32. The golf ball 32 may be a two-piece or
multiple-piece golf ball, with a painted cover, or an unpainted cover such as an ionomer
cover doped with titanium dioxide for coloring. The cover of the golf ball 32 is typically
white, however, other colors may be used in practicing the present invention. FIG. 5
illustrates a first indicia 50 that has been printed of the surface 48 of the golf ball 32. At
FIG. 6, the golf ball 32 is rotated ninety degrees about the central axis 60 and a second
indicia 52 is printed on the golf ball 32. The first indicia 50 is still visible. At FIG. 1, the
golf ball 32 is rotated another ninety degrees about the central axis 60 and a third indicia
54 is printed on the golf ball 32. The second indicia 52 is still slightly visible.
A preferred printing station 26 is a transfer pad printing station in which transfer
pads 36 transfer an ink image of an indicia to the golf ball 32. Such a transfer pad printer
is available from TransTech Company of Carol Stream, Illinois under the brand name
SIRUIS 130. A most preferred printing station 26 is one that uses an ultraviolet ("UN")
curable ink for transferring the ink image of an indicia to the golf ball 32. A preferred ink
is an UN curable ink sold under the trade name UNAB and available from Trans Tech of
Carol Stream, Illinois. The ink includes an UN curable resin, a coloring agent, a
pigment/dye and a photoinitiator. Another UN curable ink is sold under the trade name
PRISMFLEX and is available from Sun Chemical.
Returning to FIGS. 8 and 9, each pair of adjacent golf ball holders 38 on a single
plate 56 are positioned opposite to each other. A connection wall 61 of each golf ball
holder 38 is attached to an adjacent connection wall 61 of the adjacent golf ball holder 38
by a common transition wheel 62. Each transition wheel 62 lies under a cam bar 64 that
has a plurality of cam pins 65 projecting downward therefrom. The cam pins 65 engage
the transition wheel 62 during the conveyance of the golf ball holders 32 through the
printing station 26 and through the vision inspection station 30. The transition wheel 62
is rotated ninety degrees by the cam pin 65 thereby rotating the engagement member 44b,
and eventually the golf ball 32.
In the vision inspection station 30, a plurality cameras 70 are mounted above the
lines of conveyance 24. In a preferred vision inspection station 30 there are four cameras
70 mounted above each line of conveyance to capture each indicia that has been printed on
the golf ball 32. A fiber optic lighting device 68 is provided to provided the necessary
lighting for imaging of the indicia 50 below the camera. The plurality of cameras 70 are preferably all CCD cameras.
As shown in FIG. 13, four cameras 70a, 70c, 70e, 70g are mounted above the line
of conveyance 24. Each golf ball holder 38 pauses for a predetermined period of time
underneath a first camera 70a in order for an image of the indicia 50 to be captured as
shown in FIG. 14, and then analyzed by a computer software program. Such a computer
software program is available from Systech Solutions, Inc. of Cranbury, New Jersey. The
rate of conveyance may preferably vary from 50- 100 golf balls per minute. As the golf
ball holder moves to the next camera 70c, it is rotated ninety degrees by the cam pin 65
transition wheel 62 mechanism, or some similar mechanism. An image as shown in FIG.
15 of the second indicia 52 is captured and analyzed by a computer software program.
This process continues for the other indicia at the other camera substations.
The computer imaging program looks at different image boxes 72-82 to determine
if the indicia 50 meets a predetermined standard for such an indicia. The indicia 50 may
preferably range in height from 0.05 inch to 0.20 inch, and may preferably vary in length
from 0.10 inch to 1.04 inches. The color each indicia 50, 52 and 54 may be any visible or
detectable color, and the indicia 50 may be composed of different colors. The computer
imaging program also analyzes the pixel content, the positioning of the test and characters
of the indicia 50, the intensity, and other like properties. More specifically, the vision
inspection system detects flaws as minimal as 0.001 inch square on an image box 72-82 of
1.0 inch square. The flaws include detection of an absence of ink in an image box 72-82
where ink should be present, or the detection of the presence of ink in an image box 72-82
where ink should not be present. The vision inspection system also detects flaws in the
structure of the cover of the golf ball 32, and flaws in the paint on the golf ball 32. The
vision inspection system is also capable of having each camera 70 track the location of the
indicia 50 on the golf ball up to a variance of five degrees.
If the golf ball 32 is acceptable, the golf ball 32 is transferred from the primary
conveyor line 24 to a curing station conveyor line 46. If the golf ball 32 is unacceptable,
the golf ball 32 is transferred to the indicia removal station 34, not shown. The curing
station conveyor line 46 transfers the golf ball 32 to a curing station 28. Preferably the ink
for the first, second and third indicia 50, 52 and 54 is an ultraviolet curable ink, and the
curing station 28 is a ultraviolet energy curing station having an ultraviolet light lamp
disposed above the curing station conveyor line 46 to cure each of the first, second and
third indicia 50, 52 and 54. However, those skilled in the pertinent art will recognize that
other inks and corresponding curing stations may be used without departing from the
scope and spirit of the present invention.