WO2002098624A8 - Methods for manufacturing three-dimensional devices and devices created thereby - Google Patents

Methods for manufacturing three-dimensional devices and devices created thereby

Info

Publication number
WO2002098624A8
WO2002098624A8 PCT/US2002/017936 US0217936W WO02098624A8 WO 2002098624 A8 WO2002098624 A8 WO 2002098624A8 US 0217936 W US0217936 W US 0217936W WO 02098624 A8 WO02098624 A8 WO 02098624A8
Authority
WO
WIPO (PCT)
Prior art keywords
devices
manufacturing
methods
created
dimensional
Prior art date
Application number
PCT/US2002/017936
Other languages
French (fr)
Other versions
WO2002098624A1 (en
Inventor
Michael P Appleby
Iain Fraser
James E Atkinson
Original Assignee
Mikro Systems Inc
Michael P Appleby
Iain Fraser
James E Atkinson
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to EP02732047A priority Critical patent/EP1404501B1/en
Priority to US10/479,335 priority patent/US7410606B2/en
Priority to CA2448736A priority patent/CA2448736C/en
Application filed by Mikro Systems Inc, Michael P Appleby, Iain Fraser, James E Atkinson filed Critical Mikro Systems Inc
Priority to US10/282,441 priority patent/US7518136B2/en
Priority to US10/282,402 priority patent/US7462852B2/en
Priority to US10/308,545 priority patent/US7141812B2/en
Publication of WO2002098624A1 publication Critical patent/WO2002098624A1/en
Publication of WO2002098624A8 publication Critical patent/WO2002098624A8/en
Priority to US11/602,836 priority patent/US7411204B2/en
Priority to US11/930,274 priority patent/US8540913B2/en
Priority to US11/956,610 priority patent/US7785098B1/en
Priority to US12/138,472 priority patent/US8062023B2/en
Priority to US12/141,455 priority patent/US9208916B2/en
Priority to US12/504,330 priority patent/US10189184B2/en
Priority to US12/541,610 priority patent/US7893413B1/en
Priority to US12/644,253 priority patent/US9208917B2/en
Priority to US12/644,364 priority patent/US8049193B1/en
Priority to US12/644,310 priority patent/US9129716B2/en
Priority to US12/878,482 priority patent/US8940210B2/en
Priority to US13/222,000 priority patent/US8598553B2/en
Priority to US14/049,623 priority patent/US8748855B2/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/24—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass dies
    • B23P15/246—Laminated dies
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B6/00—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
    • A61B6/50—Clinical applications
    • A61B6/502—Clinical applications involving diagnosis of breast, i.e. mammography
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00—Casting in, on, or around objects which form part of the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/20—Moulds for making shaped articles with undercut recesses, e.g. dovetails
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/0088—Multi-face stack moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/12—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/30—Mounting, exchanging or centering
    • B29C33/301—Modular mould systems [MMS], i.e. moulds built up by stacking mould elements, e.g. plates, blocks, rods
    • B29C33/302—Assembling a large number of mould elements to constitute one cavity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/42—Moulds or cores; Details thereof or accessories therefor characterised by the shape of the moulding surface, e.g. ribs or grooves
    • B29C33/424—Moulding surfaces provided with means for marking or patterning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/021—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles by casting in several steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22—Component parts, details or accessories; Auxiliary operations
    • B29C39/26—Moulds or cores
    • B29C39/34—Moulds or cores for undercut articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22—Component parts, details or accessories; Auxiliary operations
    • B29C39/36—Removing moulded articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01T—MEASUREMENT OF NUCLEAR OR X-RADIATION
    • G01T1/00—Measuring X-radiation, gamma radiation, corpuscular radiation, or cosmic radiation
    • G01T1/16—Measuring radiation intensity
    • G01T1/20—Measuring radiation intensity with scintillation detectors
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01T—MEASUREMENT OF NUCLEAR OR X-RADIATION
    • G01T7/00—Details of radiation-measuring instruments
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0017—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor for the production of embossing, cutting or similar devices; for the production of casting means
    • G—PHYSICS
    • G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21K—TECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
    • G21K1/00—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating
    • G21K1/02—Arrangements for handling particles or ionising radiation, e.g. focusing or moderating using diaphragms, collimators
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B6/00—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment
    • A61B6/42—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment with arrangements for detecting radiation specially adapted for radiation diagnosis
    • A61B6/4208—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment with arrangements for detecting radiation specially adapted for radiation diagnosis characterised by using a particular type of detector
    • A61B6/4258—Apparatus for radiation diagnosis, e.g. combined with radiation therapy equipment with arrangements for detecting radiation specially adapted for radiation diagnosis characterised by using a particular type of detector for detecting non x-ray radiation, e.g. gamma radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00—Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/756—Microarticles, nanoarticles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31—Surface property or characteristic of web, sheet or block

Abstract

A process of making a casting includes the steps of designing a mold (1010), fabricating the layers (or laminations) of the mold (1020),stacking and assembling the laminations into a mold (1030), producing a casting (1060) and demolding the casting (1070). If necessary, a derived mold can be made (1040, 1050) prior to producing the casing (1060).
PCT/US2002/017936 2001-06-05 2002-06-05 Methods for manufacturing three-dimensional devices and devices created thereby WO2002098624A1 (en)

Priority Applications (19)

Application Number Priority Date Filing Date Title
EP02732047A EP1404501B1 (en) 2001-06-05 2002-06-05 Method and mold system for manufacturing three-dimensional devices
US10/479,335 US7410606B2 (en) 2001-06-05 2002-06-05 Methods for manufacturing three-dimensional devices and devices created thereby
CA2448736A CA2448736C (en) 2001-06-05 2002-06-05 Methods for manufacturing three-dimensional devices and devices created thereby
US10/282,441 US7518136B2 (en) 2001-12-17 2002-10-29 Devices, methods, and systems involving cast computed tomography collimators
US10/282,402 US7462852B2 (en) 2001-12-17 2002-10-29 Devices, methods, and systems involving cast collimators
US10/308,545 US7141812B2 (en) 2002-06-05 2002-12-03 Devices, methods, and systems involving castings
US11/602,836 US7411204B2 (en) 2002-06-05 2006-11-21 Devices, methods, and systems involving castings
US11/930,274 US8540913B2 (en) 2001-06-05 2007-10-31 Methods for manufacturing three-dimensional devices and devices created thereby
US11/956,610 US7785098B1 (en) 2001-06-05 2007-12-14 Systems for large area micro mechanical systems
US12/138,472 US8062023B2 (en) 2001-06-05 2008-06-13 Methods for manufacturing three-dimensional devices and devices created thereby
US12/141,455 US9208916B2 (en) 2001-06-05 2008-06-18 Methods for manufacturing three-dimensional devices and devices created thereby
US12/504,330 US10189184B2 (en) 2001-06-05 2009-07-16 Methods for manufacturing three-dimensional devices and devices created thereby
US12/541,610 US7893413B1 (en) 2001-06-05 2009-08-14 Systems, devices, and methods for large area micro mechanical systems
US12/644,253 US9208917B2 (en) 2001-06-05 2009-12-22 Methods for manufacturing three-dimensional devices and devices created thereby
US12/644,364 US8049193B1 (en) 2001-06-05 2009-12-22 Systems, devices, and methods for large area micro mechanical systems
US12/644,310 US9129716B2 (en) 2001-06-05 2009-12-22 Methods for manufacturing three-dimensional devices and devices created thereby
US12/878,482 US8940210B2 (en) 2001-06-05 2010-09-09 Methods for manufacturing three-dimensional devices and devices created thereby
US13/222,000 US8598553B2 (en) 2001-06-05 2011-08-31 Methods for manufacturing three-dimensional devices and devices created thereby
US14/049,623 US8748855B2 (en) 2001-06-05 2013-10-09 Methods for manufacturing three-dimensional devices and devices created thereby

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US29556401P 2001-06-05 2001-06-05
US60/295,564 2001-06-05
US33977301P 2001-12-17 2001-12-17
US60/339,773 2001-12-17

Related Child Applications (9)

Application Number Title Priority Date Filing Date
US10479335 A-371-Of-International 2002-06-05
US10/479,335 A-371-Of-International US7410606B2 (en) 2001-06-05 2002-06-05 Methods for manufacturing three-dimensional devices and devices created thereby
US10/282,402 Continuation-In-Part US7462852B2 (en) 2001-06-05 2002-10-29 Devices, methods, and systems involving cast collimators
US10/282,402 Continuation US7462852B2 (en) 2001-06-05 2002-10-29 Devices, methods, and systems involving cast collimators
US10/282,441 Continuation-In-Part US7518136B2 (en) 2001-06-05 2002-10-29 Devices, methods, and systems involving cast computed tomography collimators
US10/308,545 Continuation-In-Part US7141812B2 (en) 2001-06-05 2002-12-03 Devices, methods, and systems involving castings
US11/930,274 Division US8540913B2 (en) 2001-06-05 2007-10-31 Methods for manufacturing three-dimensional devices and devices created thereby
US12/138,472 Continuation US8062023B2 (en) 2001-06-05 2008-06-13 Methods for manufacturing three-dimensional devices and devices created thereby
US12/141,455 Continuation US9208916B2 (en) 2001-06-05 2008-06-18 Methods for manufacturing three-dimensional devices and devices created thereby

Publications (2)

Publication Number Publication Date
WO2002098624A1 WO2002098624A1 (en) 2002-12-12
WO2002098624A8 true WO2002098624A8 (en) 2004-04-15

Family

ID=26969192

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2002/017936 WO2002098624A1 (en) 2001-06-05 2002-06-05 Methods for manufacturing three-dimensional devices and devices created thereby

Country Status (4)

Country Link
US (10) US7410606B2 (en)
EP (1) EP1404501B1 (en)
CA (2) CA2448736C (en)
WO (1) WO2002098624A1 (en)

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US8940210B2 (en) 2001-06-05 2015-01-27 Mikro Systems, Inc. Methods for manufacturing three-dimensional devices and devices created thereby
US9315663B2 (en) 2008-09-26 2016-04-19 Mikro Systems, Inc. Systems, devices, and/or methods for manufacturing castings

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