WO2004077738A2 - Connector module with power-over-ethernet functionality - Google Patents

Connector module with power-over-ethernet functionality Download PDF

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Publication number
WO2004077738A2
WO2004077738A2 PCT/US2004/002683 US2004002683W WO2004077738A2 WO 2004077738 A2 WO2004077738 A2 WO 2004077738A2 US 2004002683 W US2004002683 W US 2004002683W WO 2004077738 A2 WO2004077738 A2 WO 2004077738A2
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WO
WIPO (PCT)
Prior art keywords
poe
connector module
ethernet
jack
power
Prior art date
Application number
PCT/US2004/002683
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French (fr)
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WO2004077738A3 (en
Inventor
Timothy J. Parker
Nian Zhou
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Nortel Networks Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nortel Networks Limited filed Critical Nortel Networks Limited
Priority to EP04706961A priority Critical patent/EP1597857A2/en
Publication of WO2004077738A2 publication Critical patent/WO2004077738A2/en
Publication of WO2004077738A3 publication Critical patent/WO2004077738A3/en

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L12/00Data switching networks
    • H04L12/02Details
    • H04L12/10Current supply arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J1/00Circuit arrangements for dc mains or dc distribution networks

Definitions

  • Embodiments of the invention relate to the field of networking communications, in particular, to a connector module with embedded Power-Over-Ethernet (PoE) functionality.
  • PoE Power-Over-Ethernet
  • Ethernet- based local area networks [0002] Over the last decade, the popularity of Ethernet- based local area networks (LANs) has grown tremendously. In the 1980s, the Institute of Electrical and Electronic Engineers (IEEE) developed an Ethernet standard designated as IEEE 802.3, which has been universally adopted by the network industry. While Ethernet networks enable a variety of communication devices to communicate with each other, the location of these devices was substantially restricted to those areas in close proximity to an Alternating Current (AC) power outlet .
  • AC Alternating Current
  • PoE circuitry is deployed within a switching device by installing a customized daughter card that supports discrete as well as integrated IEEE 802.3af features.
  • the daughter card is connected to a motherboard of the switching device.
  • multiple design layouts for the motherboard are needed; one layout to accommodate PoE circuitry and another layout to accommodate the absence of PoE circuitry.
  • Multiple board designs are costly to maintain and unacceptable delays have been experienced when introducing a PoE version of a switching device following the initial switch release.
  • Figure 1 is an exemplary embodiment of an Ethernet- based local area network (LAN) with a switching device operating in accordance with an embodiment of the invention.
  • LAN local area network
  • Figure 2 is an exemplary embodiment of the switching device of Figure 1.
  • FIG. 3 is a first exemplary embodiment of an Ethernet jack module adapted with embedded Power-Over- Ethernet (PoE) functionality.
  • PoE Power-Over- Ethernet
  • FIG 4 is a second exemplary embodiment of an Ethernet jack module adapted with embedded Power-Over- Ethernet (PoE) functionality.
  • PoE Power-Over- Ethernet
  • FIG. 5 is a third exemplary embodiment of an Ethernet jack module adapted with embedded Power-Over- Ethernet (PoE) functionality.
  • PoE Power-Over- Ethernet
  • Figure 6 is an exemplary embodiment of a magnetics employed within a first PoE functional block of the Ethernet jack module of Figures 3-5.
  • Figure 7 is a fourth exemplary embodiment of an Ethernet jack module adapted with embedded PoE functionality.
  • Figure 8 is an exemplary embodiment of the connector module of Figure 2.
  • Figure 9 is an exemplary schematic of internal logic within the connector module of Figure 8.
  • the connector module is an Ethernet jack module with embedded PoE functionality.
  • the connector module is adapted for placement on a circuit board employed within a switching device.
  • the compatible pin configuration enables a uniform design across different product lines and product families .
  • a “component” pertains to hardware and/or software that perform a certain function.
  • “Software” features executable code such as an application, an applet, a routine or even a series of instructions.
  • the software may be stored in any computer storage medium such as a programmable electronic circuit, a semiconductor memory device (e.g., random access memory “RAM”, read-only memory “ROM”, flash memory, etc.), a floppy diskette, an optical disk such as a compact disk (CD) or digital versatile disc (DVD) , a hard drive disk, or any type of link (defined below) .
  • a “link” is generally defined as either a power supply medium or an information-carrying medium that establishes a communication pathway. Examples of such information-carrying medium include a physical medium such as one or more electrical wires, optical fibers, cables, bus traces, or similar materials.
  • a “contact” is a pin, solder ball, lead line or other terminal connection.
  • Switching device 110 is a switch, which is configured to at least provide power to one or more peripheral devices 120 ⁇ -120 x (X>1) .
  • peripheral device (s) 120 x -120 ⁇ include, but are not limited to Internet Protocol (IP) phones, wireless access points (APs) , network cameras, or any other type of IEEE 802.3 or IEEE 802.3af compliant powered device.
  • IP Internet Protocol
  • APs wireless access points
  • Switching device 110 is coupled to peripheral device (s) 120 ⁇ -120 x via links 130 x -130 x (generally referred to as "link 130") .
  • link 130 is a Category 5 (CAT-5) cable, which comprises four twisted pairs optionally housed in a protective sheath, one pair for each TX and RX. Of these twisted pairs, at least one twisted pair featuring a Transmit (TX) line and one Receive (RX) line is used for supplying power to each of peripheral device (s) 120 ⁇ -120 x . It is contemplated, however, that other types of cabling such as CAT-4 or CAT- 3 may be used, provided at least one TX/RX pair can be ! used for supplying power to any one of peripheral device (s) 120 ⁇ -120 x .
  • CAT-5 Category 5
  • Switching device 110 comprises a chassis housing 200 made of a rigid material such as hardened plastic or metal. Chassis housing 200 protects components mounted on a circuit board 210 from damage caused by environmental conditions. Some of these components include a processor 220 and a connector module 230 in communication with each other.
  • connector module 230 is a multi-port Ethernet jack module with embedded Power-Over-Ethernet (PoE) , magnetics and light emitting diode (LED) components.
  • PoE Power-Over-Ethernet
  • Multiple jacks 235 are accessible from a side 205 of chassis housing 200 and adapted to supply power via an isolated voltage (e.g., approximately 48V DC at approximately 15.4 watts maximum per jack 235) to an IEEE 802.3af compliant device (e.g., peripheral device 120 ⁇ ) over link 130 ⁇ .
  • Ethernet jack module 230 may also support legacy powered devices that are pre-IEEE 802.3af standards and may require capacitive or other detection methods.
  • jacks 235 of Ethernet jack module 230 may be RJ-45 jacks, an 8 -pin jack featuring four (4) TX/RX pairs that can support lOBase-T, 100Base-T and lOOOBase-T Ethernet applications.
  • some or all of jacks 235 may be RJ-21 jacks, a 50-pin jack featuring two (25) TX/RX pairs that can support lOBase-T and 100Base-T Ethernet applications.
  • at least one TX/RX pair needs to be reserved for power transmission.
  • circuit board 210 can be designed with a single uniform layout, provided the count and placement of contacts of Ethernet jack module 230 with embedded PoE functionality is compatible with an Ethernet jack module without PoE functionality. Alternatively, if all Ethernet jack modules are configured with embedded PoE functionality, updating from non-PoE to PoE functionality may be accomplished by simply connecting a 48V DC power supply to Ethernet jack module 230. Thus, no redesign of the circuit board layout is necessary. Circuit board 210 (e.g., motherboard) may have stuffing options for PoE or non-PoE application, since additional components may be needed on circuit board 210 for PoE application.
  • Ethernet jack module 230 with embedded Power-Over-Ethernet (PoE) functionality is shown.
  • Ethernet jack module 230 with embedded PoE capability can be as simple as embedding a power field-effect transistor (FET) on a per port basis to a complete power managed microprocessor controlled PoE solution required for 802.3af compliance.
  • FET power field-effect transistor
  • module 230 comprises a PoE circuit 300 that is responsible for controlling power transfer operations performed by one or more PoE functional blocks 320 ⁇ -320 N (N>1) .
  • Each PoE functional block comprises a plurality of components such as a field- effect transistor (FET) switch, alternating current (AC) disconnect (detection) , one or more light emitting diodes (LEDs) , magnetics and an Ethernet jack.
  • FET field-effect transistor
  • AC alternating current
  • LEDs light emitting diodes
  • block 32O 3 comprises a field-effect transistor (FET) switch 330 ⁇ , an alternating current (AC) disconnect 340 ⁇ , one or more light emitting diodes (LEDs) 350 ⁇ , magnetics 360] . and an Ethernet jack 370 ⁇ .
  • PoE circuit 300 operates as a power management agent in Ethernet jack module 230 to perform functions specified in the IEEE 802.3af standard with the aid of a built-in or external microcontroller. Some of these functions include, but are not limited or restricted to detection and classification of IEEE 802.3af compliant powered devices, initialization and power management, power control and power status collection, and communication between other PoE circuits and/or an external controller.
  • PoE circuit 300 comprises a communication interface 302 that features a plurality of contacts, including but not limited or restricted to the following:
  • AC_SENSE AC disconnect sense
  • AC power supply indication AC_OK
  • DC_OK DC power supply indication
  • FET Gate Control contact 304 x is a contact (output) for PoE circuit 300 that is used to control FET switch 330 x to determine the amount of allowed current flowing into a peripheral device coupled to Ethernet jack 370 x (e.g., IEEE 802.3af compliant powered device 120 ⁇ of Figure 1) .
  • Ethernet jack 370 x e.g., IEEE 802.3af compliant powered device 120 ⁇ of Figure 1.
  • PoE circuit 300 may be implemented with "N" FET Gate Control contacts, corresponding to the number of PoE functional blocks.
  • FET_GC1 304 x is selectively coupled to PoE functional block 320 X through gate control link 316 x .
  • This enables PoE circuit 300 to control FET switch 330 ⁇ , being one or more FETs collectively operating as a switch. For instance, if FET switch 330 x is turned OFF, current flow over voltage return path 317 x is interrupted. This causes no power to be transferred over the corresponding Ethernet jack 370 x .
  • the same control operations may be performed via any of the FET_GCi contacts 304 ⁇ (where l ⁇ i ⁇ N) .
  • Impedance element 314 ⁇ is coupled to voltage return path 317 ⁇ and is used by PoE circuit 300 to adjust the amount of power supplied by PoE functional blocks 320 X . This is accomplished during the classification scheme in which the PoE circuit 300 provides a certain amount of current and measures the drop in order to determine a maximum available power threshold.
  • each impedance element 314 x ,..., 314 N is a sense resistor terminated at one end by ground (48V common) , although it is contemplated that other types of impedances may be used.
  • VR_SES1 305 x is a voltage sensing contact (input) for PoE functional block 320 ⁇ . This allows internal circuits within PoE circuit 300 to measure (sense) the voltage on impedance element 314 x (e.g., sense resistor Rl) for detection of a powered device coupled to Ethernet jack 370 ⁇ and for classification (prioritizing) of Ethernet jacks 37 ⁇ ! -370 N .
  • the number of voltage sensing contacts is normally equivalent to "N" , namely the number of PoE functional blocks.
  • XV_DC 306 is a contact (input) to receive a predetermined DC voltage from a DC power supply. This DC voltage is used to supply power to the internal PoE circuit 300 and associated circuits within Ethernet jack module 230.
  • the DC power supply may be situated within chassis housing 200, mounted on circuit board 210 of Figure 2, or situated externally from chassis housing 200.
  • SERIAL_COM 307 is a serial communication interface for the PoE chip to communicate with the microcontroller or HOST controller " on the circuit board.
  • SERIAL_COM 307 receives control information for managing power transmissions by PoE functional blocks 320 X -320 N and transmits status of the controlled port to the controller on the circuit board.
  • the serial control information may include initialization signal that indicates a Power-On condition by the switching device. This may cause PoE circuit 300 to initially activate all or none of PoE functional blocks 320 ⁇ -320 N .
  • the serial control information may be status information as to priority levels associated with each Ethernet jack so that a reduction in supply power will cause power to be discontinued to those jacks having lesser priority than others .
  • SERIAL_COM 307 may be adapted with multiple contacts.
  • Examples of different types of serial communication interfaces include, but are not limited to I 2 C, Universal Asynchronous Receiver Transmitter (UART) or some other serial communication interface.
  • SERIAL_COM_CASCADE 308 is a serial interface that can be coupled to a SERIAL_COM interface of a neighboring Ethernet jack module to form a cascaded serial communication link. Similarly, SERIAL_COM_CASCADE 308 may be adapted in accordance with I 2 C or UART configurations.
  • AC_SENSE 309 x is a contact (input) to receive a sense signal from AC_disconnect circuitry 340 x of PoE functional block 320 x . Activation of AC_SENSE contact 309 x indicates that a link has been disconnected from Ethernet jack 370 ⁇ .
  • AC_0K 310 is a contact (input) to receive a logic signal from an AC/DC power supply (AC to DC converter) .
  • AC/DC power supply AC to DC converter
  • DC_OK 311 is a contact (input) to receive a logic signal from a DC/DC power supply (DC to DC converter) . When placed in a predetermined logic state (e.g., "0" or "1") , DC_OK 311 indicates the DC power supply is working properly.
  • AC_OK_CASCADE 312 is an optional contact (output) that, when placed in a predetermined logic state, indicates to the neighboring cascaded Ethernet jack module that the AC power supply is working properly.
  • DC_OK_CASCADE 313 is an optional contact (output) that, when placed in a predetermined logic state, indicates to the neighboring Ethernet jack module that the DC power supply is working properly.
  • Ethernet jack module 230 may include a 48V_OUT contact (output) to enable a neighboring, cascaded Ethernet jack module that may be coupled to a 48V_DC contact (input) to receive 48V DC instead of directly coupling to the 48V power supply. This feature would reduce trace routing and provide a less complex circuit board.
  • each FET switch 330 ⁇ - 330 N is located on its corresponding voltage return path 317 ⁇ -317 N .
  • the amount of current that flows through a FET switch from source to drain, for example FET switch 330 ⁇ , is controlled by PoE Circuit 300 through FET_GC1 contact 304] .
  • a drain terminal of FET switch 330 ⁇ is connected to external sense resistor Rl 314 ⁇ and VR_SES1 contact 305 ⁇ of PoE circuit 300.
  • the source of FET switch 330 ⁇ is coupled to AC_disconnect 340 ⁇ .
  • FET switches 330 ⁇ -330 N may be integrated into PoE circuit 300 in lieu of having these FET switches externally located.
  • the alternative embodiment is shown in Figure 4.
  • each AC disconnect 340 ⁇ ,..., 340 N is adapted to detect whether or not a link is removed from its corresponding Ethernet jack 370 ⁇ ,. infrastructure, 370 N , respectively.
  • AC disconnect 340 ⁇ ,..., or 340 N discontinues supplying power thereto. For example, if a link is removed from Ethernet jack 370 ⁇ , AC disconnect 340 ⁇ discontinues supplying power to Ethernet jack 370 ⁇ and provides and indication that may alter the state of its corresponding LED 350 ⁇ .
  • a 48V DC supply voltage is also connected to AC disconnect 340 ⁇ , which will go through a one direction conducting device and arrive at an output contact (Port+) 342 ⁇ .
  • AC disconnect 340 ⁇ generates an AC signal and provides this signal to a voltage divider positioned as part of magnetics 360 ⁇ across Port+ 342 ⁇ and input contact (Port-) 344 ⁇ .
  • Port- 344 ⁇ operates as a 48V return.
  • the AC signal will not go back to 48V power source. Instead, the AC signal will be supercomposed onto 48V DC voltage and sent to peripheral device 120 ⁇ coupled over a link to Ethernet jack 370 ⁇ . The amplitude of the voltage on a center tap of the divider will change significantly when the cable is disconnected from the jack. And this voltage change will be detected by PoE circuit 300 through AC_SENSE contact 309 ⁇ .
  • one or more of AC disconnect 340 ⁇ -340 N may be alternatively implemented within PoE circuit 300 as a built-in AC disconnect circuit.
  • each LED 350 ⁇ ,..., and 350 N is used to identify (1) whether a peripheral device requiring power is connected to the corresponding Ethernet jack 370 ⁇ ,..., and 370 N , (2) whether there is any activity such as data transfer between the switch and the peripheral device, and (3) if a fault is detected for the connection.
  • a peripheral device 120 ⁇ of Figure 1 is coupled to Ethernet jack 370 ⁇ via a link in compliance with IEEE 802.3af. If peripheral device 120 ⁇ is not adapted to receive power over Ethernet, LED 350 ⁇ is set to a first state (e.g., a first color or flashing interval, etc.) .
  • LED 350 ⁇ is set to a second state that visually differs from the first state.
  • LED 350 ⁇ is set to a third state that visually differs from either the first or second states .
  • each LED e.g., LED 350 ⁇
  • LED_DRV LED drive link
  • LED 350 ⁇ is driven by circuitry on circuit board 210 of Figure 2.
  • LED drive link 352 ⁇ may be coupled to PoE circuit 300 as illustrated by a dashed control line 354 ⁇ .
  • Magnetics 360 ⁇ comprises a transformer and noise rejecting coil filter on the ferrite core.
  • One function of magnetics 360 is to bridge a physical layer chip (not shown) and its corresponding Ethernet jack 370 ⁇ so that the impedance can be matched and the signal ground and chassis ground can be isolated.
  • Another function of magnetics 360 ⁇ is to reject common mode noise between Ethernet jack 370 ⁇ and the physical layer chip.
  • Yet another function of magnetics 360 X is to attenuate unwanted frequency and isolate the DC path, namely block DC voltage/current on the physical chip side to prevent DC current from flowing into the link via the Ethernet jack 370 ⁇ .
  • the center taps (Ethernet jack side) of transmit and receive transformers 366 and 367 are tied to Port+ 342 ⁇ and Port- 344 ⁇ of AC disconnect 340 ⁇ , respectively.
  • IEEE 802.3af standard has specified how to make connections in different configuration. The number of contacts may vary with different jacks. Contacts Pl_l through P1_Y 362 ⁇ -362 ⁇ (referenced as P1-P8 362 ⁇ -362 8 of Figure 6) are configured for coupling to the physical layer chip while contacts Jl_l through J1_Z 364 ⁇ -364 z (referenced as J1-J8 364 ⁇ -364 8 of Figure 6) are tied to Ethernet Jack 370 ⁇ .
  • the number of "Y" contacts 362 ⁇ - 362 8 is equivalent to the number of "Z" Ethernet jack contacts 364 ⁇ -364 8 , although the number of these contacts may differ.
  • shift register (s) 380 are employed within connector module 230. Shift register (s) 380 are placed within connector module 230 in order to reduce pin count where the number "N" of functional PoE blocks exceeds three, instead of separate LED drive signals (LED_DRV1... LED_DRVN) as shown in Figures 3-5.
  • the LED control signals on shift registers 380 such as data (data out), clock and reset can be cascaded too.
  • shift register (s) 380 Based on data, clock and reset input signals, shift register (s) 380 provide an output that is used to drive each LED to its given state.
  • shift registers 380 output a dedicated signal over a first LED drive link (LED_DRV1) 352 X/ which drives LED 350 ⁇ to its given state. Additionally, shift registers 380 output other dedicated LED drive signals to LEDs associated with corresponding functional PoE blocks (up to functional PoE block 320 N ) .
  • LED_DRV1 first LED drive link
  • shift registers 380 output other dedicated LED drive signals to LEDs associated with corresponding functional PoE blocks (up to functional PoE block 320 N ) .
  • shift register (s) 380 do not require any opto-couplers because the register (s) is (are) referenced to the digital domain.
  • connector module 230 Adapted for mounting on a circuit board such as a motherboard for example, connector module 230 comprises a first portion 400, a second portion 410 and a thermal dissipation element 420 positioned adjacent to second portion 410.
  • An example of a type of thermal dissipation element 420 includes, but is not limited or restricted to a heat sink.
  • a plurality of power connectors 430 form first portion 400.
  • Each power connector 431-442 is adapted to receive an isolated supply voltage from a power supply (not shown) over a link.
  • the isolated supply voltage is approximately 48 volts (V) .
  • connector module 230 is completely and independently isolated, namely no motherboard isolation is required.
  • Such isolation is achieved by the following: (1) using surface mounted independent power connector for 48V power and common; (2) internally regulating isolated internal voltage 500, which are derived from isolated incoming 48V power supply 510 and supplied to two PoE functional blocks, and to opto-couplers 530, 532, 534, 536 and 538; and (3) using opto-couplers to isolate serial communication interface, address setting interface, reset and interrupt request signal lines of the PoE functional blocks .
  • the internal supply voltage for a first 4-port PoE chip 520 (e.g., part of PoE functional block 320 ⁇ of Figure 3-5 and 7) is approximately 3.3V and is internally regulated within connector module 230 by PoE chip 520 ⁇ itself (there is a 48V to 3.3V DC/DC converter inside).
  • Opto-couplers 530, 532, 534, 536 and 538 employed within connector module 230 are used to isolate control signals routed to PoE chips 520 ⁇ -520 2 , because the PoE chip control signals are referenced to 48V common internally which has to be isolated from digital ground on the circuit board..
  • PoE logic may be implemented at the powered device (e.g., peripheral device) instead of within the switching device.

Abstract

Connector module with embedded Power-over-Ethernet (PoE) functionality. Having a compatible pin configuration as an Ethernet jack module without PoE functionality, the connector module is adapted for placement on a circuit board employed within a switching device.

Description

A CONNECTOR MODULE WITH EMBEDDED POWER-OVER-ETHERNET FUNCTIONALITY
This application claims the benefit of priority on U.S. Provisional Application No. 60/448,912 filed February 21, 2003.
FIELD
[0001] Embodiments of the invention relate to the field of networking communications, in particular, to a connector module with embedded Power-Over-Ethernet (PoE) functionality.
GENERAL BACKGROUND
[0002] Over the last decade, the popularity of Ethernet- based local area networks (LANs) has grown tremendously. In the 1980s, the Institute of Electrical and Electronic Engineers (IEEE) developed an Ethernet standard designated as IEEE 802.3, which has been universally adopted by the network industry. While Ethernet networks enable a variety of communication devices to communicate with each other, the location of these devices was substantially restricted to those areas in close proximity to an Alternating Current (AC) power outlet .
)3] Recently, a revised standard entitled "Data Terminal Equipment (DTE) Power Via Media Dependent Interface" (IEEE 802.3af, 2001), was adopted. In accordance with the revised standard, power may be supplied from a switching device to an IEEE 802.3af compliant powered device when Power-over-Ethernet (PoE) circuitry is deployed within the switching device.
[0004] Currently, PoE circuitry is deployed within a switching device by installing a customized daughter card that supports discrete as well as integrated IEEE 802.3af features. The daughter card is connected to a motherboard of the switching device. Thus, multiple design layouts for the motherboard are needed; one layout to accommodate PoE circuitry and another layout to accommodate the absence of PoE circuitry. Multiple board designs are costly to maintain and unacceptable delays have been experienced when introducing a PoE version of a switching device following the initial switch release.
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The invention may best be understood by referring to the following description and accompanying drawings that are used to illustrate embodiments of the invention.
[0006] Figure 1 is an exemplary embodiment of an Ethernet- based local area network (LAN) with a switching device operating in accordance with an embodiment of the invention.
[0007] Figure 2 is an exemplary embodiment of the switching device of Figure 1.
[0008] Figure 3 is a first exemplary embodiment of an Ethernet jack module adapted with embedded Power-Over- Ethernet (PoE) functionality.
[0009] Figure 4 is a second exemplary embodiment of an Ethernet jack module adapted with embedded Power-Over- Ethernet (PoE) functionality.
[0010] Figure 5 is a third exemplary embodiment of an Ethernet jack module adapted with embedded Power-Over- Ethernet (PoE) functionality.
[0011] Figure 6 is an exemplary embodiment of a magnetics employed within a first PoE functional block of the Ethernet jack module of Figures 3-5. [0012] Figure 7 is a fourth exemplary embodiment of an Ethernet jack module adapted with embedded PoE functionality.
[0013] Figure 8 is an exemplary embodiment of the connector module of Figure 2.
[0014] Figure 9 is an exemplary schematic of internal logic within the connector module of Figure 8.
DETAILED DESCRIPTION
[0015] Herein, certain embodiments of the invention relate to a connector module with embedded Power-Over-Ethernet (PoE) functionality. According to one embodiment of the invention, the connector module is an Ethernet jack module with embedded PoE functionality. Having a compatible pin configuration as an Ethernet jack module without PoE functionality, the connector module is adapted for placement on a circuit board employed within a switching device. The compatible pin configuration enables a uniform design across different product lines and product families .
[0016] Certain details are set forth below in order to provide a thorough understanding of various embodiments of the invention, albeit the invention may be practiced through many embodiments other than those illustrated. Well-known logic and operations are not set forth in detail in order to avoid unnecessarily obscuring this description.
[0017] In the following description, certain terminology is used to describe features of the invention. For example, a "component" pertains to hardware and/or software that perform a certain function. "Software" features executable code such as an application, an applet, a routine or even a series of instructions. The software may be stored in any computer storage medium such as a programmable electronic circuit, a semiconductor memory device (e.g., random access memory "RAM", read-only memory "ROM", flash memory, etc.), a floppy diskette, an optical disk such as a compact disk (CD) or digital versatile disc (DVD) , a hard drive disk, or any type of link (defined below) .
[0018] A "link" is generally defined as either a power supply medium or an information-carrying medium that establishes a communication pathway. Examples of such information-carrying medium include a physical medium such as one or more electrical wires, optical fibers, cables, bus traces, or similar materials. A "contact" is a pin, solder ball, lead line or other terminal connection.
[0019] Referring to Figure 1, an exemplary embodiment of a switching device 110 deployed within an Ethernet-based local area network (LAN) 100 is shown. Switching device 110 is a switch, which is configured to at least provide power to one or more peripheral devices 120ι-120x (X>1) . Examples of the peripheral device (s) 120x-120χ include, but are not limited to Internet Protocol (IP) phones, wireless access points (APs) , network cameras, or any other type of IEEE 802.3 or IEEE 802.3af compliant powered device. [0020] Switching device 110 is coupled to peripheral device (s) 120ι-120x via links 130x-130x (generally referred to as "link 130") . For one embodiment, link 130 is a Category 5 (CAT-5) cable, which comprises four twisted pairs optionally housed in a protective sheath, one pair for each TX and RX. Of these twisted pairs, at least one twisted pair featuring a Transmit (TX) line and one Receive (RX) line is used for supplying power to each of peripheral device (s) 120ι-120x. It is contemplated, however, that other types of cabling such as CAT-4 or CAT- 3 may be used, provided at least one TX/RX pair can be ! used for supplying power to any one of peripheral device (s) 120ι-120x.
[0021] Referring to Figure 2, an exemplary embodiment of switching device 110 of Figure 1 is shown. Switching device 110 comprises a chassis housing 200 made of a rigid material such as hardened plastic or metal. Chassis housing 200 protects components mounted on a circuit board 210 from damage caused by environmental conditions. Some of these components include a processor 220 and a connector module 230 in communication with each other.
[0022] As an illustrative embodiment of the invention, connector module 230 is a multi-port Ethernet jack module with embedded Power-Over-Ethernet (PoE) , magnetics and light emitting diode (LED) components. Multiple jacks 235 are accessible from a side 205 of chassis housing 200 and adapted to supply power via an isolated voltage (e.g., approximately 48V DC at approximately 15.4 watts maximum per jack 235) to an IEEE 802.3af compliant device (e.g., peripheral device 120ι) over link 130χ. Ethernet jack module 230 may also support legacy powered devices that are pre-IEEE 802.3af standards and may require capacitive or other detection methods.
[0023] It is contemplated that some or all of jacks 235 of Ethernet jack module 230 may be RJ-45 jacks, an 8 -pin jack featuring four (4) TX/RX pairs that can support lOBase-T, 100Base-T and lOOOBase-T Ethernet applications. Alternatively, some or all of jacks 235 may be RJ-21 jacks, a 50-pin jack featuring two (25) TX/RX pairs that can support lOBase-T and 100Base-T Ethernet applications. For any jack type implemented, at least one TX/RX pair needs to be reserved for power transmission.
[0024] It is appreciated that circuit board 210 can be designed with a single uniform layout, provided the count and placement of contacts of Ethernet jack module 230 with embedded PoE functionality is compatible with an Ethernet jack module without PoE functionality. Alternatively, if all Ethernet jack modules are configured with embedded PoE functionality, updating from non-PoE to PoE functionality may be accomplished by simply connecting a 48V DC power supply to Ethernet jack module 230. Thus, no redesign of the circuit board layout is necessary. Circuit board 210 (e.g., motherboard) may have stuffing options for PoE or non-PoE application, since additional components may be needed on circuit board 210 for PoE application.
[0025] Referring now to Figure 3, a first exemplary embodiment of Ethernet jack module 230 with embedded Power-Over-Ethernet (PoE) functionality is shown. Ethernet jack module 230 with embedded PoE capability can be as simple as embedding a power field-effect transistor (FET) on a per port basis to a complete power managed microprocessor controlled PoE solution required for 802.3af compliance.
[0026] Herein, for this embodiment, module 230 comprises a PoE circuit 300 that is responsible for controlling power transfer operations performed by one or more PoE functional blocks 320ι-320N (N>1) . Each PoE functional block comprises a plurality of components such as a field- effect transistor (FET) switch, alternating current (AC) disconnect (detection) , one or more light emitting diodes (LEDs) , magnetics and an Ethernet jack. Using a first PoE functional block 320ι for illustrative purposes, block 32O3. comprises a field-effect transistor (FET) switch 330ι, an alternating current (AC) disconnect 340χ, one or more light emitting diodes (LEDs) 350ι, magnetics 360]. and an Ethernet jack 370ι.
[0027] PoE circuit 300 operates as a power management agent in Ethernet jack module 230 to perform functions specified in the IEEE 802.3af standard with the aid of a built-in or external microcontroller. Some of these functions include, but are not limited or restricted to detection and classification of IEEE 802.3af compliant powered devices, initialization and power management, power control and power status collection, and communication between other PoE circuits and/or an external controller.
[0028] As shown, for this embodiment, PoE circuit 300 comprises a communication interface 302 that features a plurality of contacts, including but not limited or restricted to the following:
1) gate control (FET_GC1...FET_GCN) 304x-304N
2) voltage sense (VR-SES1...VR-SESN) 305!-305N
3) input voltage (XV_DC) 306
4) serial communication (SERIAL_COM) 307
5) cascade serial communication (SERIAL_COM_CASCADE) 308
6) AC disconnect sense (AC_SENSE) 309ι-309M
7) AC power supply indication (AC_OK) 310 8) DC power supply indication (DC_OK) 311
9) AC power supply indication cascade (AC_OK_CASCADE) 312
10) DC power supply indication cascade (DC_OK_CASCADE) 313
[0029] For clarity sake, the functionality associated with contacts pertaining to first PoE functional block 320ι is described because the same functions are applicable between contacts pertaining to other PoE functional blocks .
[0030] FET Gate Control contact 304x (FET_GC1) is a contact (output) for PoE circuit 300 that is used to control FET switch 330x to determine the amount of allowed current flowing into a peripheral device coupled to Ethernet jack 370x (e.g., IEEE 802.3af compliant powered device 120ι of Figure 1) . Although not shown in detail, it is appreciated that PoE circuit 300 may be implemented with "N" FET Gate Control contacts, corresponding to the number of PoE functional blocks.
[0031] More specifically, FET_GC1 304x is selectively coupled to PoE functional block 320X through gate control link 316x. This enables PoE circuit 300 to control FET switch 330ι, being one or more FETs collectively operating as a switch. For instance, if FET switch 330x is turned OFF, current flow over voltage return path 317x is interrupted. This causes no power to be transferred over the corresponding Ethernet jack 370x. The same control operations may be performed via any of the FET_GCi contacts 304± (where l<i<N) .
[0032] Impedance element 314ι is coupled to voltage return path 317χ and is used by PoE circuit 300 to adjust the amount of power supplied by PoE functional blocks 320X. This is accomplished during the classification scheme in which the PoE circuit 300 provides a certain amount of current and measures the drop in order to determine a maximum available power threshold. Herein, as shown, each impedance element 314x,..., 314N is a sense resistor terminated at one end by ground (48V common) , although it is contemplated that other types of impedances may be used.
[0033] VR_SES1 305x is a voltage sensing contact (input) for PoE functional block 320χ. This allows internal circuits within PoE circuit 300 to measure (sense) the voltage on impedance element 314x (e.g., sense resistor Rl) for detection of a powered device coupled to Ethernet jack 370ι and for classification (prioritizing) of Ethernet jacks 37θ!-370N. The number of voltage sensing contacts is normally equivalent to "N" , namely the number of PoE functional blocks. [0034] XV_DC 306 is a contact (input) to receive a predetermined DC voltage from a DC power supply. This DC voltage is used to supply power to the internal PoE circuit 300 and associated circuits within Ethernet jack module 230. Although not shown, the DC power supply may be situated within chassis housing 200, mounted on circuit board 210 of Figure 2, or situated externally from chassis housing 200.
[0035] SERIAL_COM 307 is a serial communication interface for the PoE chip to communicate with the microcontroller or HOST controller "on the circuit board. SERIAL_COM 307 receives control information for managing power transmissions by PoE functional blocks 320X-320N and transmits status of the controlled port to the controller on the circuit board. For instance, the serial control information may include initialization signal that indicates a Power-On condition by the switching device. This may cause PoE circuit 300 to initially activate all or none of PoE functional blocks 320χ-320N. In addition, the serial control information may be status information as to priority levels associated with each Ethernet jack so that a reduction in supply power will cause power to be discontinued to those jacks having lesser priority than others . [0036] It is contemplated that SERIAL_COM 307 may be adapted with multiple contacts. Examples of different types of serial communication interfaces include, but are not limited to I2C, Universal Asynchronous Receiver Transmitter (UART) or some other serial communication interface.
[0037] SERIAL_COM_CASCADE 308 is a serial interface that can be coupled to a SERIAL_COM interface of a neighboring Ethernet jack module to form a cascaded serial communication link. Similarly, SERIAL_COM_CASCADE 308 may be adapted in accordance with I2C or UART configurations.
[0038] AC_SENSE 309x is a contact (input) to receive a sense signal from AC_disconnect circuitry 340x of PoE functional block 320x. Activation of AC_SENSE contact 309x indicates that a link has been disconnected from Ethernet jack 370ι.
[0039] AC_0K 310 is a contact (input) to receive a logic signal from an AC/DC power supply (AC to DC converter) . When placed in a predetermined logic state (e.g., "0" or "1"), AC_0K 310 indicates the AC power supply is working properly.
[0040] DC_OK 311 is a contact (input) to receive a logic signal from a DC/DC power supply (DC to DC converter) . When placed in a predetermined logic state (e.g., "0" or "1") , DC_OK 311 indicates the DC power supply is working properly.
[0041] AC_OK_CASCADE 312 is an optional contact (output) that, when placed in a predetermined logic state, indicates to the neighboring cascaded Ethernet jack module that the AC power supply is working properly.
[0042] DC_OK_CASCADE 313 is an optional contact (output) that, when placed in a predetermined logic state, indicates to the neighboring Ethernet jack module that the DC power supply is working properly.
[0043] As shown, it is contemplated that Ethernet jack module 230 may include a 48V_OUT contact (output) to enable a neighboring, cascaded Ethernet jack module that may be coupled to a 48V_DC contact (input) to receive 48V DC instead of directly coupling to the 48V power supply. This feature would reduce trace routing and provide a less complex circuit board.
[0044] Referring still to Figure 3, each FET switch 330χ- 330N is located on its corresponding voltage return path 317χ-317N. The amount of current that flows through a FET switch from source to drain, for example FET switch 330ι, is controlled by PoE Circuit 300 through FET_GC1 contact 304].. Although not shown, for this embodiment, a drain terminal of FET switch 330χ is connected to external sense resistor Rl 314χ and VR_SES1 contact 305χ of PoE circuit 300. The source of FET switch 330χ is coupled to AC_disconnect 340χ.
[0045] It is contemplated, however, that one or more FET switches 330χ-330N may be integrated into PoE circuit 300 in lieu of having these FET switches externally located. The alternative embodiment is shown in Figure 4.
[0046] Referring back to Figure 3 , each AC disconnect 340χ,..., 340N is adapted to detect whether or not a link is removed from its corresponding Ethernet jack 370χ,.„, 370N, respectively. Upon detection of a link being removed from its corresponding Ethernet jack 370χ,..., or 370N, AC disconnect 340χ,..., or 340N discontinues supplying power thereto. For example, if a link is removed from Ethernet jack 370χ, AC disconnect 340χ discontinues supplying power to Ethernet jack 370χ and provides and indication that may alter the state of its corresponding LED 350χ.
[0047] A 48V DC supply voltage is also connected to AC disconnect 340χ, which will go through a one direction conducting device and arrive at an output contact (Port+) 342χ. AC disconnect 340χ generates an AC signal and provides this signal to a voltage divider positioned as part of magnetics 360χ across Port+ 342χ and input contact (Port-) 344χ. Port- 344χ operates as a 48V return. [0048] The AC signal will not go back to 48V power source. Instead, the AC signal will be supercomposed onto 48V DC voltage and sent to peripheral device 120χ coupled over a link to Ethernet jack 370χ. The amplitude of the voltage on a center tap of the divider will change significantly when the cable is disconnected from the jack. And this voltage change will be detected by PoE circuit 300 through AC_SENSE contact 309χ.
[0049] As shown in Figure 5, one or more of AC disconnect 340χ-340N may be alternatively implemented within PoE circuit 300 as a built-in AC disconnect circuit.
[0050] Referring back to Figure 3, each LED 350χ,..., and 350N is used to identify (1) whether a peripheral device requiring power is connected to the corresponding Ethernet jack 370χ,..., and 370N, (2) whether there is any activity such as data transfer between the switch and the peripheral device, and (3) if a fault is detected for the connection. For instance, a peripheral device 120χ of Figure 1 is coupled to Ethernet jack 370χ via a link in compliance with IEEE 802.3af. If peripheral device 120χ is not adapted to receive power over Ethernet, LED 350χ is set to a first state (e.g., a first color or flashing interval, etc.) . However, if peripheral device 120χ is adapted to receive power over Ethernet, LED 350χ is set to a second state that visually differs from the first state. In addition, if a fault in the connection is detected such as a shorted line for example, LED 350χ is set to a third state that visually differs from either the first or second states .
[0051] As shown in Figure 3, each LED (e.g., LED 350χ) features an LED drive link (LED_DRV) 352χ that drives LED 350χ to its given state. As shown, LED 350χ is driven by circuitry on circuit board 210 of Figure 2. However, as an alternative, it is contemplated that LED drive link 352χ may be coupled to PoE circuit 300 as illustrated by a dashed control line 354χ.
[0052] Magnetics 360χ comprises a transformer and noise rejecting coil filter on the ferrite core. One function of magnetics 360 is to bridge a physical layer chip (not shown) and its corresponding Ethernet jack 370χ so that the impedance can be matched and the signal ground and chassis ground can be isolated. Another function of magnetics 360χ is to reject common mode noise between Ethernet jack 370χ and the physical layer chip. Yet another function of magnetics 360X is to attenuate unwanted frequency and isolate the DC path, namely block DC voltage/current on the physical chip side to prevent DC current from flowing into the link via the Ethernet jack 370χ. [0053] More specifically, as shown in Figures 3 and 6, the center taps (Ethernet jack side) of transmit and receive transformers 366 and 367 are tied to Port+ 342χ and Port- 344χ of AC disconnect 340χ, respectively. IEEE 802.3af standard has specified how to make connections in different configuration. The number of contacts may vary with different jacks. Contacts Pl_l through P1_Y 362χ-362γ (referenced as P1-P8 362χ-3628 of Figure 6) are configured for coupling to the physical layer chip while contacts Jl_l through J1_Z 364χ-364z (referenced as J1-J8 364χ-3648 of Figure 6) are tied to Ethernet Jack 370χ. For this illustrative embodiment, the number of "Y" contacts 362χ- 3628 is equivalent to the number of "Z" Ethernet jack contacts 364χ-3648, although the number of these contacts may differ.
[0054] Referring now to Figure 7, a fourth exemplary embodiment of an Ethernet jack module adapted with embedded PoE functionality is shown. One or more shift registers 380 are employed within connector module 230. Shift register (s) 380 are placed within connector module 230 in order to reduce pin count where the number "N" of functional PoE blocks exceeds three, instead of separate LED drive signals (LED_DRV1... LED_DRVN) as shown in Figures 3-5. The LED control signals on shift registers 380 such as data (data out), clock and reset can be cascaded too. [0055] Based on data, clock and reset input signals, shift register (s) 380 provide an output that is used to drive each LED to its given state. For instance, in one embodiment of the invention, shift registers 380 output a dedicated signal over a first LED drive link (LED_DRV1) 352X/ which drives LED 350χ to its given state. Additionally, shift registers 380 output other dedicated LED drive signals to LEDs associated with corresponding functional PoE blocks (up to functional PoE block 320N) .
[0056] Even where internal voltages utilized by connector module 230 are isolated, shift register (s) 380 do not require any opto-couplers because the register (s) is (are) referenced to the digital domain.
[0057] Referring to Figure 8 , an exemplary embodiment of a perspective layout of connector module 230 of Figure 2 is shown. Adapted for mounting on a circuit board such as a motherboard for example, connector module 230 comprises a first portion 400, a second portion 410 and a thermal dissipation element 420 positioned adjacent to second portion 410. An example of a type of thermal dissipation element 420 includes, but is not limited or restricted to a heat sink.
I] In one embodiment of the invention, a plurality of power connectors 430 form first portion 400. Each power connector 431-442 is adapted to receive an isolated supply voltage from a power supply (not shown) over a link. For one embodiment of the invention, the isolated supply voltage is approximately 48 volts (V) .
[0059] Herein, as further shown in Figure 9, connector module 230 is completely and independently isolated, namely no motherboard isolation is required. Such isolation is achieved by the following: (1) using surface mounted independent power connector for 48V power and common; (2) internally regulating isolated internal voltage 500, which are derived from isolated incoming 48V power supply 510 and supplied to two PoE functional blocks, and to opto-couplers 530, 532, 534, 536 and 538; and (3) using opto-couplers to isolate serial communication interface, address setting interface, reset and interrupt request signal lines of the PoE functional blocks .
[0060] For one embodiment of the invention, the internal supply voltage for a first 4-port PoE chip 520 (e.g., part of PoE functional block 320χ of Figure 3-5 and 7) is approximately 3.3V and is internally regulated within connector module 230 by PoE chip 520χ itself (there is a 48V to 3.3V DC/DC converter inside). Opto-couplers 530, 532, 534, 536 and 538 employed within connector module 230 are used to isolate control signals routed to PoE chips 520χ-5202 , because the PoE chip control signals are referenced to 48V common internally which has to be isolated from digital ground on the circuit board..
Thus, no added motherboard layers are required to support PoE when connector module 230 is mounted thereon. As a result, the design of the PoE solution is simplified and the cost for deployment is substantially reduced.
[0062] While the invention has been described in terms of several embodiments, the invention should not limited to only those embodiments described, but can be practiced with modification and alteration within the spirit and scope of the invention. For instance, the PoE logic may be implemented at the powered device (e.g., peripheral device) instead of within the switching device.

Claims

CLAIMSWhat is claimed is:
1. A connector module comprising: at least one jack adapted for coupling to a link; and circuitry coupled to the jack, the circuitry configured to perform Power-over-Ethernet (PoE) operations by supplying power through the jack.
2. The connector module of claim 1 being an Ethernet jack module with embedded PoE functionality and the jack being an Ethernet jack.
3. The connector module of claim 1, wherein the Ethernet jack is either an RJ-45 jack or an RJ-21 jack.
4. The connector module of claim 1, wherein the circuitry comprises: a FET switch; an AC disconnect component coupled to the FET switch; magnetics coupled to the AC disconnect component; and a PoE circuit coupled to the FET switch, the PoE circuit to vary the amount of power supplied over the jack by adjusting current supplied to the FET switch.
5. The connector module of claim 4, wherein the PoE circuit is coupled to the AC disconnect component in order to discontinue power supplied to the jack when the link is disconnected from the jack.
6. The connector module of claim 4, wherein the AC disconnect is coupled to (i) center taps of magnetics and (ii) a power supply to receive a direct current (DC) supply voltage therefrom.
7. The connector module of claim 4, wherein the circuitry further comprises one or more light emitting diodes being in a first state when the link is disconnected from the jack and in a second state when the link is coupled to the jack.
8. The connector module of claim 5, wherein the one or more light emitting diodes of the circuitry being in a third state upon detecting a fault in an electrical connection established by the link when the link is coupled to the jack.
9. The connector module of claim 4, wherein the one or more light emitting diodes of the circuitry being in a blinking state during communications between the connector module and a peripheral device and in a no light state when the communications have stopped.
10. The connector module of claim 4, wherein the magnetics comprises a pair of transformers each having a center tap coupled to the AC disconnect .
11. The connector module of claim 1 being implemented on a circuit board within a switching device including a housing substantially enclosing the connector module with at least the jack accessible for coupling to the link.
12. The connector module of claim 2 being adapted within a switching device to receive direct current (DC) voltage from an externally located power supply and, under control of the circuitry embedded within the connector module, to transmit power to IEEE 802.3af compliant powered device coupled to the at least one Ethernet jack of the connector module.
13. The connector module of claim 11, wherein the circuitry further comprises at least one opto-coupler to isolate a common voltage and digital ground for one or more control signals supported by the circuitry.
14. The connector module of claim 1, wherein the circuitry comprises a plurality of PoE functional blocks each including a light emitting diode, an Ethernet jack and magnetics; and at least one shift register coupled to the light emitting diodes for each of the PoE functional blocks, the at least one shift register to drive the light emitting diodes.
15. A connector module comprising: a plurality of Ethernet jacks each adapted for coupling to a link; and circuitry, coupled to the plurality of Ethernet jacks, to perform Power-over-Ethernet (PoE) operations by supplying power through each of the plurality of Ethernet jacks, the circuitry comprises magnetics and a PoE circuit, the PoE circuit to vary the amount of power supplied over any of the plurality of Ethernet jacks.
16. The connector module of claim 15, wherein the circuitry further comprises a plurality of light emitting diodes each corresponding to one of the plurality of Ethernet jacks, each light emitting diode operating in a first state when the link is disconnected from its corresponding Ethernet jack and in a second state when the link is coupled to its corresponding Ethernet jack.
17. The connector module of claim 15, wherein the circuitry further comprises an AC disconnect component coupled to the PoE circuit and the magnetics, the AC disconnect to discontinue a supply of power to one of the plurality of Ethernet jacks when the jack is decoupled from a link and to provide an indication that may alter a state of a light emitting diode corresponding to the one of the plurality of Ethernet jacks.
18. The connector module of claim 15, wherein the PoE circuit of the circuitry is coupled to the magnetics.
19. A Power-Over-Ethernet (PoE) circuit adapted for controlling power supplied over a plurality of Ethernet jacks, the PoE circuit comprising: a plurality of voltage sensing contacts each to detect whether a powered device is coupled to an Ethernet jack of the plurality of Ethernet jacks corresponding to the voltage sensing contact and to prioritize the plurality of Ethernet jacks; a first contact to receive a predetermined direct current (DC) voltage from a power supply; a first serial interface to receive control information for managing power transmissions by the PoE circuit; and a second serial interface adapted for coupling to a first serial interface of a neighboring PoE circuit.
20. The PoE circuit of claim 19, further comprising a second contact to receive a signal from an alternating current (AC) disconnect .
21. The PoE circuit of claim 19, further comprising a plurality of contacts each adapted for coupling to one of a plurality of switches for controlling an amount of current flowing into a powered device coupled to one of the plurality of Ethernet jacks, an interruption of current flow into the powered device causes no power to be transferred to the powered device from the one of the plurality of Ethernet jacks.
22. The PoE circuit of claim 19, further comprising a second contact to receive a logic signal from the power supply to indicate whether the power supply is working properly.
23. The PoE circuit of claim 19, further comprising a second contact that, when placed in a predetermined logic state, indicates to the neighboring PoE circuit that the power supply is working properly.
24. A method comprising: receiving an isolated supply voltage by a connector module that comprises a Power-over-Ethernet (PoE) circuit and a plurality of jacks; internally regulating an isolated internal voltage being less than the isolated supply voltage within the connector module; performing PoE operations within the connector module to manage power transmissions by the PoE circuit; and
supplying power through at least one of the plurality of jacks to a neighboring connector module.
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