WO2007142690A3 - Apparatus and process for plasma-enhanced atomic layer deposition - Google Patents

Apparatus and process for plasma-enhanced atomic layer deposition Download PDF

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Publication number
WO2007142690A3
WO2007142690A3 PCT/US2006/060559 US2006060559W WO2007142690A3 WO 2007142690 A3 WO2007142690 A3 WO 2007142690A3 US 2006060559 W US2006060559 W US 2006060559W WO 2007142690 A3 WO2007142690 A3 WO 2007142690A3
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WO
WIPO (PCT)
Prior art keywords
plasma
ald
atomic layer
layer deposition
process chamber
Prior art date
Application number
PCT/US2006/060559
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French (fr)
Other versions
WO2007142690A2 (en
Inventor
Paul Ma
Kavita Shah
Dien-Yeh Wu
Seshadri Ganguli
Christophe Marcadal
Frederick C Wu
Schubert S Chu
Original Assignee
Applied Materials Inc
Paul Ma
Kavita Shah
Dien-Yeh Wu
Seshadri Ganguli
Christophe Marcadal
Frederick C Wu
Schubert S Chu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Applied Materials Inc, Paul Ma, Kavita Shah, Dien-Yeh Wu, Seshadri Ganguli, Christophe Marcadal, Frederick C Wu, Schubert S Chu filed Critical Applied Materials Inc
Priority to CN2006800135356A priority Critical patent/CN101448977B/en
Publication of WO2007142690A2 publication Critical patent/WO2007142690A2/en
Publication of WO2007142690A3 publication Critical patent/WO2007142690A3/en

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    • C—CHEMISTRY; METALLURGY
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    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45523—Pulsed gas flow or change of composition over time
    • C23C16/45525—Atomic layer deposition [ALD]
    • C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
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    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
    • C23C16/18—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metallo-organic compounds
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    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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    • C23C16/45536—Use of plasma, radiation or electromagnetic fields
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    • C23C16/45536—Use of plasma, radiation or electromagnetic fields
    • C23C16/45542—Plasma being used non-continuously during the ALD reactions
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    • C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
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    • C23C16/5096—Flat-bed apparatus
    • H—ELECTRICITY
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    • H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
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Abstract

Embodiments of the invention provide an apparatus configured to form a material during an atomic layer deposition (ALD) process, such as a plasma-enhanced ALD (PE- ALD) process. In one embodiment, a process chamber (50) is configured to expose a substrate to a sequence of gases and plasmas during a PE-ALD process. The process chamber (50) comprises components that are capable of being electrically insulated, electrically grounded or RP energized. In one example, a chamber (50) body and a gas manifold (800) assembly are grounded and separated by electrically insulated components, such as an insulation cap (700), a plasma screen insert (600) and an isolation ring (200). A showerhead (300), a plasma baffle (500) and a water box (400) are positioned between the insulated components and become RF hot when activated by a plasma generator (92). Other embodiments of the invention provide deposition processes to form layers of materials within the process chamber (50).
PCT/US2006/060559 2005-11-04 2006-11-06 Apparatus and process for plasma-enhanced atomic layer deposition WO2007142690A2 (en)

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Application Number Priority Date Filing Date Title
CN2006800135356A CN101448977B (en) 2005-11-04 2006-11-06 Apparatus and process for plasma-enhanced atomic layer deposition

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Application Number Priority Date Filing Date Title
US73365505P 2005-11-04 2005-11-04
US73386905P 2005-11-04 2005-11-04
US73365405P 2005-11-04 2005-11-04
US73357405P 2005-11-04 2005-11-04
US73387005P 2005-11-04 2005-11-04
US60/733,654 2005-11-04
US60/733,870 2005-11-04
US60/733,655 2005-11-04
US60/733,869 2005-11-04
US60/733,574 2005-11-04

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WO2007142690A2 WO2007142690A2 (en) 2007-12-13
WO2007142690A3 true WO2007142690A3 (en) 2008-12-24

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US (6) US20070128862A1 (en)
KR (1) KR101019293B1 (en)
CN (1) CN101448977B (en)
TW (5) TWI332532B (en)
WO (1) WO2007142690A2 (en)

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