WO2008098001A2

WO2008098001A2 - Removable intramuscular electrode

Info

Publication number: WO2008098001A2
Application number: PCT/US2008/053086
Authority: WO
Inventors: Anthony R. Ignagni; Raymond P. Onders; James E. Gelbke; Timothy Crish
Original assignee: Synapse Biomedical, Inc.
Priority date: 2007-02-05
Filing date: 2008-02-05
Publication date: 2008-08-14
Also published as: US20080188867A1; WO2008098001A3; US9079016B2

Abstract

An implantable medical electrode system for intramuscular use that is readily removable is provided, as well as methods for its use. The system includes an electrode, an electrical lead mechanically and electrically connected to the electrode and extending proximally, and a tether bonded to the electrode and extending proximally. A conductor with an insulated portion enwraps the electrical lead; an uninsulated portion enwraps the electrode. Some embodiments may include a tissue-piercing guide such as a needle. In some embodiments, the electrode includes a barb, although m some of these embodiments the tether does not extend through the barb. The method of using the system includes inserting the through a target tissue, pulling the electrode with the needle into the target tissue, and extending the electrical lead and tether proximally to an electrical connection. Methods are further provided for removing the electrode which take advantage of structural features of the system.

Description

REMOVABLE INTRAMUSCULAR ELECTRODE

REFERENCE TO RELATED APPLICATIONS

[0001] This application claims priority under 35 U.S.C. § 119 to U.S. Provisional Patent Application No 60/899,799, filed on February 5, 2007, the disclosure of which is incorporated by reference.

INCORPORATION BY REFERENCE

[0002] All publications and patent applications mentioned m this specification are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference.

FIELD OF THE INVENTION

[0003] The invention relates to intramuscular electrodes, such as diaphragm pacing electrodes.

BACKGROUND OF THE INVENTION

[0004] Intramuscular diaphragm pacing stimulation (DPS) has been shown to be a viable therapeutic technique for replacement of chronic mechanical ventilation in patients with respiratory insufficiency, such as high-level spinal cord injury. DPS has also been demonstrated to have a clinically relevant effect in conditioning the diaphragm of patients with amyotrophic lateral sclerosis. These therapeutic applications of electrodes are ones in which the electrode are typically designed to be implanted for duration of the life of the patient or until mechanical failure of the electrode. Therefore, the electrodes are typically constructed with significant redundancy, reinforcement, and barbing to promote longevity and stabilization in the target muscle.

[0005] Some intramuscular electrodes have been developed for shorter-term applications. For example, intramuscular, percutaneous, single-helix design electrodes have been used for functional electrical stimulation in applications where the electrode is placed through a percutaneous needle insertion into the target muscle. These electrodes are typically removed by pulling axially on the electrode lead. However, the barbs on the electrodes, as well as fibrosis and encapsulation of the electrode by the surrounding tissue, frequently resist or complicate removal of the electrodes. The electrodes and/or the wires extending proximally from them therefore frequently break during removal, thus leaving the electrode or a portion thereof in the muscle or subcutaneous tissue, as well as creating an undesirable level of tissue disturbance. See Peterson et al., "Long-Term Intramuscular Electrical Activation of the Phrenic Nerve: Safety and Reliability," IEEE Trans Biomed. Eng., vol. 41, no. 12 pp. 1115-26 (Dec. 1994). [0006] A number of design features are desirable in intramuscular electrodes that have not yet been fully met by available products. Most basically, intramuscular electrodes need to meet the design criteria of being able to deliver the desired level of stimulus to target tissue, and be able to mechanically survive such use. If extraction of the electrode is necessary, it is an advantage for the electrode to survive extraction without breaking apart and generating "unretrieved device fragments" (UDFs). UDFs are a serious hazard; the FDA health notifications report about 1000 adverse events per year that are related to UDFs. Additionally, the extraction undesirably and almost inevitably visits at least some trauma upon the target tissue. Data have shown that extractions of simple intramuscular helical electrodes (Case Western Reserve University type) result in a fracture rate of 53% of electrodes with known status of integrity recorded (Knutson et ah, "Electrode fracture rates and occurrences of infection and granuloma associated with percutaneous intramuscular electrodes in upper-limb functional electrical stimulation applications," / Rehab Res. & Dev., vol. 39, no. 6, pp. 671-83 (Nov/Dec 2002)). See also Bhadra et ah, "Extraction Force and Tissue Change During Removal of a Tined Intramuscular Electrode from Rat Gastrocnemius," Ann. Biomed. Eng , vol. 34, no. 6, pp. 1042-50 (June 2006).

SUMMARY OF THE INVENTION

[0007] For percutaneous muscle stimulation of a temporary or short-term duration, it is desirable to use electrodes that can be easily removed without significant trauma to the muscle or other surrounding tissue and without leaving portions of the electrode behind. The present invention provides such electrodes and a method of usmg such electrodes. In some embodiments, the invention is a removable, percutaneous electrode that may be implanted into muscle tissue using laparoscopic, thorascopic, or open surgical techniques.

[0008] The invention relates to a medical electrode system that includes a removably-implantable electrode and methods of using the system, such methods being summarized below after first summarizing the system. The medical electrode system includes an electrode, an electrical lead mechanically and electrically connected to the electrode and extending proximally from the electrode, and an electrode tether bonded to the electrode and extending proximally from the electrode. In some embodiments, the medical electrode system may further include a tissue-piercing guide attached to the distal end of the electrode; and in some of these embodiments the tissue piercing guide may include a needle having a flared proximal end and a sharp distal end.

[0009] In some embodiments of the medical electrode system, the electrical lead surrounds at least a portion of the tether. The electrical lead of the system includes an insulated conductor, and the electrode includes an uninsulated portion of the conductor. The medical electrode system may further include an electrical connector attached to a proximal end of the electrical lead, and the electrical connector may be mechanically attached to the tether. [00010] In some embodiments, the medical electrode system may further include a flexible barb. In some embodiments, the tether includes a core that extends through the electrical lead and the electrode, m some of these embodiments that core does not extend through the barb. In some embodiments of the system, the core is connected to the tissue-piecing guide.

[00011] In some embodiments of the medical electrode system the tissue-piercing guide comprises a needle, and in some of these embodiments, the needle may have a flared proximal end and a sharp distal end In some embodiments of medical electrode system the core may include a distally terminal knob positioned distal to the electrode; the knob being configured to engage a delivery instrument to facilitate ejection of the electrode from the instrument.

[00012] With regard to the method aspect of the invention, a method of using an electrode in target tissue in a patient includes inserting a tissue-piercing guide into and through the target tissue, pulling an electrode connected to a proximal end of the tissue-piercing guide into the target tissue (the electrode being connected to the tissue-piercing guide by a tether extending distally from the electrode), and extendmg an electrical lead and the tether proximally from the electrode to an electrical connection location. In some embodiments of the method, the electrode includes a barb, and the method includes pulling the barb into the target tissue

[00013] Method embodiments of using the electrode may further include cutting the tether between the electrode and the tissue-piercing guide after the pulling step, and removing the tissue- piercmg guide from the patient. The method may also further include removing the electrode from the target tissue; the removing step may include pulling proximally on the electrical lead and pulling proximally on the tether. In some embodiments of the system, the electrical lead and the tether terminate in an electrical connector, and with these embodiments, the step of removing step may further include removing the electrical connector from the electrical lead and tether. In some embodiments of the system, the electrical lead surrounds at least a portion of the tether, and with these embodiments, the step of removing the electrode may further include separating the electrical lead and the tether prior to the pulling steps.

[00014] In another embodiment of a method for using the electrode system in a target tissue of a patient, the method includes inserting an electrode into the target tissue (the electrode being bonded to a tether and electrically connected to an electrical lead), and extending an electrical lead and the tether proximally from the electrode to an electrical connection location. In some embodiments, the method may further include removing the electrode from the target tissue, in which case the removing step includes pulling proximally on the electrical lead and pulling proximally on the tether. In some embodiments of the system, the electrical lead and tether terminate in an electrical connecter, and in such embodiments the removing step may further include removing the electrical connector from the electrical lead and tether. In some embodiments of the system, the electrical lead surrounds at least a portion of the tether, and in such embodiments, the removing step may further include separating the electrical lead and the tether prior to the pulling steps.

BRIEF DESCRIPTION OF THE DRAWINGS

[00015] The novel features of the invention are set forth with particularity m the claims that follow. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments in which the principles of the invention are utilized, and by reference to the accompanying drawings.

[00016] Figure 1 is a side elevational view of an intramuscular electrode according to one embodiment of the invention.

[00017] Figure 2 is a side elevational view of an intramuscular electrode according to a second embodiment of the invention.

[00018] Figure 3 is a side elevational view of an intramuscular electrode according to a third embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

[00019] Data have shown that forces necessary for extraction range from about 0.25N at time of implant to 0.6N after four weeks of implantation. More complex intramuscular helical electrodes (Peterson type) have shown long-term stability, a cumulative total exceedmg 520 implant electrode- years, without fracture, but significantly more force is required to extract them. The extraction force for Peterson type electrodes range from 0.6N at time of implant to 5.8N after four weeks of implantation. The force required to pull apart the heavy barbing of a Peterson type electrode ranges from 4N - 8N. There is a need for therapeutic electrodes that have the structural integrity to resist breakage during extraction, in order to minimize the generation of UDFs, and/or have design features that minimize the force required for their extraction.

[00020] Figure 1 shows one embodiment of an electrode system of this invention, which includes electrode 10 and electrode lead 12 formed from a helically wound insulated conductor. In some other embodiments, two helically interwoven conductors form the lead and electrode. The insulation has been removed from the part of the conductor, thus forming electrode 10, while the insulation covering the lead portion 12 remains intact. Electrode 10 is bent bac^ to form a barb 14 as shown Electrode 10 and lead 12 terminate proximally in a connector 16 that may be connector to an exterior stimulator cable providing stimulation pulses through the lead to the electrode after the electrode has been implanted As shown, connector 16 has a sleeve 18 covering the electrical connection between lead 12 and a connector pin 20. Sleeve 18 may also provide strain relief. [00021] A tether, formed, for example, as a core 22, is disposed withm the helix of lead 12 and electrode 10 The core 22 may be formed of a variety of materials, for example polypropylene suture material, absorbable suture material or any other suitable material. Core 22 being flexible, it imparts flexibility to the electrode as a whole. Core 22 is pπmaπly attached or bonded to electrode 10, but the core's attachment may extend to or through the length of lead 12. Attachment of the core, at the site of electrode 10, may be performed by a mechanical heating that results m an infiltration and expansion of the core material into the electrode windings. This mechanical fixation results m a structural integrity that can withstand ION of force to pull the core from the electrode, thus significantly reducing or eliminating the generation of unretπeved device fragments upon extraction. In the embodiments shown in figures 1 - 3, the attachment between the core and the electrical lead is achieved by heating the core and electrode so that the polypropylene expands within the helix of electrode 10. In the embodiments shown in figures 1 - 3, core 22 extends only through the portion of the electrode that is in line with lead 12 and does not extend into barb 14. In other embodiments, the core may extend throughout the entire electrode. The electrode may be attached to the core in other ways as well, such as by crimping. The proximal end of core 22 is attached to a connector 16, such as by crimping.

[00022] The electrode of this invention may be delivered and implanted into muscle tissue by any conventional means The embodiments shown in figures 1 - 3 depict an electrode implantation device that is integrated with the electrode and lead. As shown, core 22 extends through and past electrode 10 to a tissue-piercmg guide, such as a needle 30. Needle 30 is attached to core 22 by crimping or by some other suitable means. As shown in figure 1, needle 30 has a curved tip 32 at its distal end to facilitate insertion into and out of muscle, particularly thick muscle.

[00023] As shown, the proximal end of needle 30 has the same diameter as the needle shaft. Alternatively, the proximal end of the needle 30 may be flared to create an opening and facilitate entry of the electrode through the target tissue (such as the epimysium and muscle fibers of the diaphragm).

[00024] The size of the needle depends on the application and/or site to which the electrode is being directed For implantation of a temporary intramuscular electrode in the diaphragm, suitable needle sizes range from 28 gauge to 16 gauge. Other applications may require other needle sizes either larger or smaller. The shaft of needle 30 is typically longer than the length of the de-insulated electrode. For example, for use of an embodiment in the diaphragm, the portion of electrode 10 in line with lead 12 may have a length of about 10 mm, while barb 14 may have a length of about 5 mm. In this embodiment, the shaft of needle 30 may be about 20 mm long, and the curved tip 32 may extend about 2.5 mm up from the needle shaft axis. The portion of core 22 extending past electrode 10 to needle 30 is about 20 mm. Electrical lead 12 must be long enough to extend from the implantation site in the diaphragm to the connector 16 outside of the patient, a length of at least about 300 mm. [00025] Figure 2 shows another embodiment that includes an implantation needle 30 with a straight tip 34 All other elements of the invention are the same as the figure 1 embodiment and are labeled accordingly. This straight-tip needle may be used for thinner muscle or for other tissue so that as the needle is inserted into the tissue at a shallow angle, the tip does not emerge from the tissue before a proper distance has been traversed by the needle. Additionally, in other embodiments, the needle may have an alternate shape (such as an intermediate inflection point) to facilitate tissue entry without prematurely emerging from the tissue until an appropriate or sufficient distance has been traversed by the needle

[00026] When implanting the electrode of figure 1 or figure 2 into a target tissue site such as the diaphragm, the needle 30 is inserted and guided laparoscopically into the abdomen below the diaphragm at the desired implant location. (The appropriate electrode implant locations may be determined using the mapping procedure described by Onders, et ai, "Mapping the phrenic nerve motor point' the key to a successful laparoscopic diaphragm pacing system in the first human series " Surgery 136(4). 819-26, 2004.) Implantation may also occur above the diaphragm using thoracoscopic techniques, or it may also occur above or below the diaphragm using open surgical techniques. The curved distal tip 32 of the needle is passed into the diaphragm, and then guided out (like a sewing needle) at a point preferably at least about 10 mm distal to the entry point. The needle is advanced further distally to pull or embed the electrode 10 mto the diaphragm tissue. The heat bonding between core 22 and electrode 10 helps ensure that the electrode will advance into the tissue without sliding back on the lead when encountering tissue resistance. Electrode barb 14 folds back toward the linear axis of the device as the electrode is advanced distally into the tissue, but prevents the electrode from being easily pulled back proximally.

[00027] Connector 16 and the proximal end of lead 12 may be tunneled subcutaneously before exiting through the patient's skin via a needle (or trocar) puncture to provide a connection to an external stimulator. After the electrode is in the desired location in the diaphragm, core 22 may be cut between the proxnnal end of needle 30 and the core's exit point from the diaphragm, and the needle may be removed from the patient.

[00028] Figure 3 shows another embodiment of electrode system that is similar to the embodiments of figures 1 and 2 except that it lacks the implantation needle and has instead a knob 25. All other elements of the device of identical to those of figures 1 and 2 and labeled accordingly. Knob 25 may be formed by melting the distal terminal portion of the core, or it may be formed by any suitable method or foπned of any suitable material such that it is firmly bonded to the core 22 or integral with the core 22 This particular embodiment is appropπate for use in conjunction with a surgical instrument for implanting electrodes such as that described in U.S. Patent No. 5,797,923 of Aiyar and Mortimer In this particular use of the embodiment of the invention, the knob 25 may be finished flush with the electrode 10 to provide a feature with which the instrument can engage to facilitate ejection of the electrode and lead from the surgical instrument, and in so doing, insert the electrode system into the target site.

[00029] Certain forms of diaphragm pacing may be performed for a finite peπod of time. For example, diaphragm pacing may help wean patients from mechanical ventilation sooner and more easily than could otherwise be weaned. Once diaphragm pacing is no longer needed, removal of the electrode and lead from the patient's diaphragm and abdomen is desired.

[00030] To remove electrode 10 from the patient, connector 16 is first cut off the proximal end of lead 12. Since core 22 is bound to connector 16 but is not bound to the insulated portion of lead 12, cutting off the connector allows the proximal ends of core 22 and lead 12 to be moved independently. Helical lead 12 may then be straightened, or unwound from around the core and pulled proxrmally to dislodge electrode 10 from the tissue. Concurrently, core 22 may be pulled proximally as well, independently of lead 12. The combination of the pulling effects of the lead and the core helps the electrode become dislodged from the tissue despite any encapsulation or fibrosis around the electrode. In addition, the electrode barb 14 may straighten in response to sufficient proximal force to allow the electrode to exit the tissue more easily.

Claims

What is claimed is:

1. A medical electrode system comprising: an electrode; an electrical lead mechanically and electrically col ected to the electrode and extending proximally from the electrode; and an electrode tether bonded to the electrode and extending proximally from the electrode.

2. The medical electrode system of claim 1 further comprising a tissue-piercing guide attached to a distal end of the electrode.

3. The medical electrode system of claim 2 wherein the tissue-piercing guide comprises a needle having a flared proximal end and a sharp distal end.

4. The medical electrode system of claim 1 wherein the electrical lead surrounds at least a portion of the tether.

5 The medical electrode system of claim 1 wherein the electrical lead comprises an insulated conductor, the electrode comprising an uninsulated portion of the conductor.

6. The medical electrode system of claim 1 further comprising an electπcal connector attached to a proximal end of the electπcal lead.

7. The medical electrode system of claim 6 wherein the electrical connector is mechanically attached to the tether.

8. The medical electrode system of claim 1 wherein the electrode further compπses a flexible barb.

9. The medical electrode system of claim 8 wherein the tether compπses a core extending through the electrical lead and the electrode but not through the barb.

10. The medical electrode system of claim 1 wherein the tether comprises a core extending through the electrical lead and the electrode.

11. The medical electrode system of claim 10 further comprising a tissue-piercing guide attached to the core distal to the distal end of the electrode.

12. The medical electrode system of claim 10 wherein the core includes a distally terminal knob distal to the electrode, the knob configured to engage a delivery instrument to facilitate ejection of the electrode from the instrument.

13. A method of using an electrode in target tissue in a patient, the method comprising: inserting a tissue-piercing guide into and through the target tissue; pulling an electrode connected to a proximal end of the tissue-piercing guide into the target tissue, the electrode being connected to the tissue-piercing guide by a tether extending distally from the electrode, and extending an electrical lead and the tether proximally from the electrode to an electrical connection location.

14 The method of claim 13 wherein the electrode comprises a barb, the method further comprising pulling the barb into the target tissue.

15. The method of claim 13 further comprising cutting the tether between the electrode and the tissue-piercmg guide after the pulling step and removing the tissue-piercing guide from the patient.

16. The method of claim 13 further comprising removing the electrode from the target tissue, the removing step comprising pulling proximally on the electrical lead and pulling proximally on the tether.

17. The method of claim 16 wherein the electrical lead and tether terminate in an electrical connector, the removing step further compπsing removing the electrical connector from the electrical lead and tether.

18. The method of claim 16 wherein the electπcal lead surrounds at least a portion of the tether, the removing step further comprising separating the electπcal lead and the tether prior to the pulling steps.

19. A method of using an electrode in target tissue m a patient, the method compπsing: inserting an electrode into the target tissue, the electrode being bonded to a tether and electrically connected to an electrical lead; and extending an electrical lead and the tether proximally from the electrode to an electrical connection location.

20. The method of claim 19 further comprising removing the electrode from the target tissue, the removing step comprising pulling proximally on the electrical lead and pulling proximally on the tether.

21. The method of claim 20 wherein the electrical lead and tether terminate in an electrical connector, the removing step further comprising removing the electrical connector from the electrical lead and tether.

22. The method of claim 20 wherein the electrical lead surrounds at least a portion of the tether, the removing step further comprising separating the electrical lead and the tether prior to the pulling steps.