WO2011116233A1 - Valveless pump - Google Patents

Valveless pump Download PDF

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Publication number
WO2011116233A1
WO2011116233A1 PCT/US2011/028885 US2011028885W WO2011116233A1 WO 2011116233 A1 WO2011116233 A1 WO 2011116233A1 US 2011028885 W US2011028885 W US 2011028885W WO 2011116233 A1 WO2011116233 A1 WO 2011116233A1
Authority
WO
WIPO (PCT)
Prior art keywords
fingers
camshaft
pump
tubing
finger
Prior art date
Application number
PCT/US2011/028885
Other languages
French (fr)
Inventor
David Rosen
David Ku
Jane Kang
Chad Hume
Original Assignee
Georgia Tech Research Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Georgia Tech Research Corporation filed Critical Georgia Tech Research Corporation
Priority to US13/635,582 priority Critical patent/US20130071271A1/en
Publication of WO2011116233A1 publication Critical patent/WO2011116233A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/08Machines, pumps, or pumping installations having flexible working members having tubular flexible members
    • F04B43/086Machines, pumps, or pumping installations having flexible working members having tubular flexible members with two or more tubular flexible members in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/123Machines, pumps, or pumping installations having flexible working members having peristaltic action using an excenter as the squeezing element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/08Machines, pumps, or pumping installations having flexible working members having tubular flexible members
    • F04B43/09Pumps having electric drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1253Machines, pumps, or pumping installations having flexible working members having peristaltic action by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing
    • F04B43/1292Pumps specially adapted for several tubular flexible members
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49229Prime mover or fluid pump making
    • Y10T29/49236Fluid pump or compressor making
    • Y10T29/4924Scroll or peristaltic type

Definitions

  • Embodiments of the present invention relate to a valveless pump design, and more specifically to a pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids.
  • a direct pump portions of the pump are in direct contact with the fluid.
  • An automotive water pump uses a motor or belt-driven impeller to pump cooling fluid throughout the engine.
  • the impeller is connected to the drive (e.g., a pulley or gear) and is separated from the cooling fluid by a seal and a housing. In this configuration, the impeller is in direct contact with the cooling fluid, while the drive pulley or gear is outside the cooling system.
  • a pump capable of pumping a fluid without contacting the fluid directly. This can be to prevent, for example, contamination or clotting of the fluid (e.g., in medical applications). This may also be desirable to prevent contamination of the pump (e.g., when pumping radioactive cooling fluid in a nuclear reactor, for example).
  • An indirect pump may also be desirable when pumping particularly dirty fluids, such as bilge water, for example, to prevent fouling and/or clogging of the pump.
  • ESRD End Stage Renal Disease
  • ESRD End Stage Renal Disease
  • Traditional dialysis generally requires patients to visit a clinic three times a week for three to five hour treatment sessions. This results in the patients disrupting their everyday life and restricting activities such as extended travel.
  • high waste levels accumulate, which can make patients experience dizziness and lethargy, amongst other symptoms.
  • Limitations in the current technology have spurred the development of portable renal replacement systems. A portable renal system would both free the patients from time required at the clinic but would also allow more frequent treatments, leading to lower average waste levels. 4
  • any pump used in the system must not introduce harmful agents (e.g., bacteria or viruses) to the blood or the dialysate.
  • Conventional dialysis systems typically use peristaltic roller pumps, a type of rotary, positive displacement pump, because they can maintain a sterile flow path for the blood. These pumps use moving rollers to squeeze a flexible tube forcing the fluid inside to move in one direction. When the roller has passed a section of tubing, the tubing rebounds, or "reinflates,” and enables fluid to flow into the void thus created.
  • the pump can maintain sterility.
  • the pump should be an indirect pump such that none of the pump components are in direct contact with the pumped fluid.
  • the pump should be reliable, serviceable, and economical to produce and maintain. It is to such a pump that embodiments of the present invention are primarily directed.
  • Embodiments of the present invention relate to a valveless pump design, and more specifically to a pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids.
  • the pump can comprise one or more sets of fingers sequentially activated by a drive mechanism.
  • Each finger can have a first, or open, position and a second, or closed position. When a finger is in this first position, the length of tubing proximate that finger can be open and uncompressed. When a finger is in the second position, the length of tubing proximate that finger can be partially or completely compressed.
  • the fingers can be activated, or moved, by a drive mechanism in a sequential manner.
  • the fingers can act sequentially along the length of tubing to create positive displacement of the fluid inside the tubing. As the fingers are sequentially activated, they alternately compress and release the tubing to create positive displacement of the fluid in one direction.
  • the finger in the closed position, the finger can fully compress the tube such that no fluid will flow (forward or backward) through that particular portion of tubing.
  • at least one finger in the set of fingers is in the closed position at all times to substantially prevent backflow in the tubing.
  • Embodiments of the present invention can comprise a pump system for pumping one or more fluids comprising a housing, which can include a first tubing holder for holding a length of flexible tubing and a first axle disposed in the housing.
  • the pump system can further comprise a plurality of fingers, each finger comprising an axle hole, pivotally coupled to the first axle.
  • the pump system can further comprise a drive system configured to move each of the plurality of fingers sequentially from a first position to a second position.
  • each of the fingers can at least partially occlude a portion of the flexible tubing in the second position.
  • each of the fingers substantially completely occludes the portion of the flexible tubing in the second position.
  • the tubing holder can comprise a channel and a plane surface and each of the plurality of fingers can compress the flexible tubing between the finger and the plane surface when the finger is in the second position.
  • the plane surface can further comprise a resilient cover to prevent over compression of the flexible tubing in the second position.
  • the drive system can comprise a camshaft including a central shaft and a plurality of cam lobes, and a motor for driving the camshaft in a rotary motion.
  • the plurality of cam lobes can be a modified eccentric design.
  • the motor can drive the camshaft directly.
  • the motor can drive the camshaft with a belt.
  • the camshaft can further comprise a driven gear mounted to the central shaft and the motor can comprise a drive gear mounted to the motor and in
  • the driven gear can also comprise a drive gear system comprising two or more gears in communication with each other and with the driven gear to drive the camshaft in a rotary motion.
  • Embodiments of the present invention can also comprise a pump system wherein the drive system comprises a plurality of shape memory alloy (SMA) wires.
  • the drive system comprises a plurality of shape memory alloy (SMA) wires.
  • each of the plurality of fingers can comprise a first SMA wire coupled to the finger above the axle hole and a second SMA wire coupled to the finger below the axle hole.
  • the first and second SMA wires can be individually activated to move the finger back and forth between the first position and the second position.
  • the first SMA wire can move the finger from the first position to the second position and the second SMA wire can move the finger from the second position to the first position.
  • at least one of the plurality of fingers is in the second position at any given time to prevent backflow in the flexible tubing.
  • Embodiments of the present invention can further comprise a system for pumping two or more fluids comprising a housing, with a first side, a middle, and a second side.
  • the housing can further comprise a first tubing holder for holding a first flexible tube, a second tubing holder for holding a second flexible tube, a first axle disposed on a first side of the housing, and a second axle disposed on the second side of the housing.
  • the system can include a first set of two or more fingers, while each finger can comprise an axle hole, and can be pivotally coupled to the first axle and a second set of two or more fingers, again where each finger can comprise an axle hole, and can be pivotally coupled to the second axle.
  • the system can include a camshaft, which can comprise a central shaft and a plurality of cam lobes, and can be disposed in the center of the housing.
  • the camshaft sequentially moves the first set of fingers and the second set of fingers from a first position to a second position and the fingers at least partially occludes a portion of the first flexible tubing in the second position.
  • the sequential occlusion of the first and second tubes by the fingers can pump fluid through the tubes.
  • each cam lobe can have a duration angle of between approximately 30 degrees and 180 degrees of rotation.
  • the system can also include a motor for driving the camshaft in a rotary motion.
  • the motor is an electric motor.
  • the flexible tube can comprise inlet connectors and outlet connectors for connecting the tubes to external tubing.
  • the inlet connector can comprise an inlet port that can be disposed proximate a top portion of the inlet connector and the outlet connector can comprise an outlet port disposed proximate a bottom portion of the outlet connector.
  • the inlet connector can also comprise a steeper change in cross-sectional area from a first side to a second side than the outlet connector.
  • each of the fingers can comprise a first shoulder on a first side of the axle hole and a second shoulder on the second side of the axle hole to reduce friction, the fingers can also be separated by one or more washers disposed between each of the fingers to reduce friction.
  • Embodiments of the present invention can also include a method of manufacturing a pump.
  • the method can comprise providing a housing with a first end, a second end, a first side, a middle, a second side, and one or more tubing holders; mounting a first set of one or more fingers on a first axle; mounting the first axle proximate the first side of the housing; mounting a camshaft, comprising one or more cam lobes, in the middle of the housing proximate the first set of fingers; and mounting a motor proximate the camshaft to rotate the camshaft.
  • each of the one or more cam lobes can be disposed proximate one of the first set of one or more fingers such that, as the cam rotates, each cam lobe can activate a respective finger.
  • Activating can comprise, for example, moving the respective finger from a first, open position to a second closed position.
  • the method can further comprise mounting a second set of one or more fingers on a second axle and mounting the second axle proximate the second side of the housing.
  • each of the one or more cam lobes can be disposed proximate one of the first set of one or more fingers and one of the second set of one or more fingers such that, as the cam rotates, each cam lobes can activate a respective finger from the first set and a respective finger from the second set.
  • the cam lobes are disposed on the camshaft such that the cam lobes activate the first set, the second set, or both sets of one or more fingers sequentially.
  • the method can further comprise affixing a drive gear to the motor and affixing a driven gear to the camshaft.
  • the drive gear rotates the driven gear
  • the motor can be directly attached to the camshaft.
  • the motor and the driveshaft can be coupled using a drive belt.
  • the housing can further comprise a first adjustment means to enable the distance between the tubing holder and the camshaft to be adjusted. In other embodiments, the housing can further comprise a second adjustment means to enable the height of the camshaft to be adjusted. In still other embodiments, the first and second sides of the housing can be coupled to the housing with hinges that can enable insertion of tubing in the tubing holder. The hinges can be independently adjustable to enable different sizes of tubing to be inserted in the tubing holders.
  • Fig. 1 depicts a side, perspective view of a finger pump, in accordance with some embodiments of the present invention.
  • Fig. 2 depicts a side view of a cam lobe, in accordance with some embodiments of the present invention.
  • Fig. 3 depicts a side, perspective view of a drive system utilizing shape memory alloy, in accordance with some embodiments of the present invention.
  • Fig. 4a depicts a side, perspective view of a finger, in accordance with some
  • Fig. 4b depicts an end view of a finger, in accordance with some embodiments of the present invention.
  • Fig. 5 depicts a side, perspective view of a finger pump with a resilient cover and an adjustment means, in accordance with some embodiments of the present invention
  • Fig. 6 depicts a side view of a tubing connector, in accordance with some embodiments of the present invention.
  • Fig. 7 is a graph depicting the effect of disposal head on flow rate for pump 1, in accordance with some embodiments of the present invention.
  • Fig. 8 is a graph depicting creatinine levels over time, in accordance with some embodiments of the present invention.
  • Fig. 9 is a graph depicting the oval constant, in accordance with some embodiments of the present invention.
  • Fig. 10 is a graph depicting the effect of disposal head on flow rate for pump 2, in accordance with some embodiments of the present invention.
  • Fig. 11 is a graph depicting flow rate vs. RPM for pump 3, in accordance with some embodiments of the present invention.
  • Embodiments of the present invention relate to a valveless pump design, and more specifically to a pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids.
  • the pump can comprise one or more sets of fingers sequentially activated by a drive mechanism. Each finger can have a first, or open, position and a second, or closed position. The fingers can be activated in a sequential manner to create a pumping action through flexible tubing.
  • the system is described below as a pump system for use with a portable renal replacement system.
  • the system can be used to in a variety of fluid pumping applications, especially those applications in which the fluid is preferably pumped without direct contact with the fluid.
  • the pump could be used for pumping non-fluids, such as for example, slush, sewage, or in food processing applications.
  • These applications can include, for example and not limitation, medical, nuclear, and sewage applications.
  • the system is described below for use in pumping two fluids simultaneously. Obviously, the system can be adapted to pump one fluid or more than two fluids without departing from the spirit of the invention.
  • Embodiments of the present invention can comprise a non-contact fluid pump design that can minimize total pump size while maximizing pump efficiency.
  • a pump system 100 comprising a motor driven camshaft 115, a plurality of fingers 130, and a pump housing 120.
  • the pump housing 120 can house many of the components of the pump system 100 and can provide one or more channels 120a for holding tubing and one or more plane surfaces 120b against which the tubing can be compressed.
  • the camshaft can comprise a central shaft 115a and a plurality of cam lobes 115b.
  • Each cam lobe 115b can be mounted on the shaft 115a and can be oriented at different angles on the shaft 115a such that they can sequentially actuate the plurality of fingers 130 to compress one or more tubes 150.
  • the fingers 130 can be actuated in a non-sequential manner to produce alternative flows.
  • the one or more tubes 150 can be positioned between the pump housing 120 and the fingers 130. In a preferred embodiment, two tubes 150 are used (e.g., one tube 150 on each side of the housing 120).
  • the plurality of fingers 130 can be positioned between the cam lobes 115b and the tubes 150.
  • the fingers 130 can be mounted on shafts 145 enabling each finger to pivot between a first, open position and a second, closed position. As each finger 130 is actuated by its respective cam lobe 115b, the finger 130 pivots between the first position, in which the tube 150 is open and flowing and the second position, in which the tube 150 is partially or completely compressed.
  • a low friction washer is positioned between each finger 130 to further minimize friction.
  • a motor 155 can be used to drive the camshaft 115.
  • the motor 155 can be, for example and not limitation, an electric, pneumatic, or hydraulic motor.
  • the motor 155 can be positioned under the camshaft 115, though other
  • a drive gear on the motor shaft can be used to drive a driven gear on the camshaft 115 (gears not shown for clarity).
  • the motor 155 can be configured to drive the camshaft 115, for example and not limitation, directly or with a chain or belt.
  • the cam lobes 115b can be a modified eccentric design.
  • the cam lobe 115b can comprise three regions of cam contour.
  • the first region 205 can be the rise portion, which can be a substantially circular arc.
  • the second region 210, or the dwell can be used to compress the tube 150.
  • the dwell 210 is configured to completely occlude the tube 150 for a desired period of time.
  • the third region 215, or fall region can enable the finger to release the tube 150 and, like the first region can be a substantially circular arc.
  • each cam lobe 115b has a different orientation on the shaft 115a.
  • the cam lobes 115b are positioned such that they sequentially compress the tubing 150 to create a pumping action.
  • the eccentric cam design has the advantage of enabling control of tube 150 occlusion time when compared to, for example, a conventional eccentric cam design that provides only one instance of occlusion (i.e., a the top of the lobe).
  • the pump can utilize seven cam lobes 115b that each actuate a finger 130 on each side of the housing 120 (i.e., each cam lobe 115b actuates two fingers 130).
  • the five middle cam lobes 115b can have 60 degrees of duration
  • the first cam lobe 115b can have 90 degrees of duration
  • the last cam lobe 115b can have 180 degrees of duration. This configuration provides extra time for the tube 150 to refill after compression and minimizes backflow.
  • camshaft 115 configurations can be used for different pumping requirements (e.g., more even cam lobe 115b duration could provide a substantially constant flow rate).
  • the cam lobel 15b configuration can be changed to provide a pulsatile flow similar to the natural flow of blood in the body caused by the heart.
  • the drive system can comprise a plurality of pairs of linear actuators 315.
  • the linear actuators 315 can comprise, for example and not limitation, air or hydraulic cylinders, linear solenoids, or shape memory alloys.
  • the linear actuators can comprise Flexinol ® wires 315. Flexinol® is a trade name for shape memory alloy actuator wires. Made of nickel-titanium these small diameter wires contract (typically 2% to 5% of their length) like muscles when electrically driven or heated. 5
  • a first end of both wires 315 can be anchored to an anchor point on the housing 305.
  • the second end of a first wire 340a can then be affixed to a finger 330 below the pivot shaft 335, while the second end of a second wire 340b can be affixed to the finger above the pivot shaft 335.
  • the wires 340a, 340b can then be activated using an electrical current or heat, as applicable, which causes the wires 340a, 340b to retract.
  • one of the wires 340a, 340b can be activated to pull a finger 330 into the first position, while the other wire 340a, 340b can be activated to pull the finger 330 into the second
  • the mounting direction i.e., which side of the housing 120 anchors the wires 340a, 340b, determines which wire 340a, 340b pulls the finger 330 closed or open.
  • the wires 340a, 340b are anchored to the far side of the housing to maximize their length, thus maximizing their retraction.
  • each finger 130 can have a cylindrical hole 405 for pivotally mounting the finger 130 on the pivot shaft 140.
  • the mounting hole 405 can comprise a bushing or other means for improving durability and/or reducing friction.
  • the fingers 130 further comprise steps 410 around the hole 405 to reduce frictional losses between fingers 130 and/or the spacers between them, if applicable.
  • the fingers 130 can be separated on the pivot shaft 140 by one or more washers 425.
  • the washers 425 can comprise a low friction material to reduce rubbing friction between the fingers 130.
  • the washers 425 can comprise, for example and not limitation, nylon, Teflon, or aluminum.
  • each finger 130 can further comprise a rounded back profile 415.
  • the rounded profile 415 can reduce the contact area between the finger 130 and the cam lobes 115b reducing friction.
  • the fingers 130 can further comprise a longitudinal ridge 420.
  • the ridge 420 can reduces the contact area between the finger 130 and tube 150, which can also reduce friction.
  • Reduced contact area between the finger 130 and the tube 150 can reduce the area of the tube 150 that is completely occluded when the finger 130 is in the second, or closed, position.
  • the use of a small occlusion area does not affect the flow rate provided the tube 150 is completely occluded by the contact area 420 and relatively little fluid remains between the contact areas 420 of each finger 130 during use.
  • the small occlusion area tends to reduce blood cell damage.
  • tube 150 thickness As shown in Fig. 5, due to its configuration, engineering and material tolerances could be problematic for the pump system 100. Small changes in tube 150 thickness, for example, could prevent the tube 150 from being completely occluded causing backflow, which may be undesirable in some applications. If the tube channel 120a is set at a distance from the plane surface 120b to correspond to a minimum tube thickness, the tube 150 will be completely squeezed, thus guaranteeing complete occlusion of the tube 150. In this configuration, when the tube 150 thickness increases, however, excessive force will be required to over compress the thicker tube 150.
  • an adjustment means 510 can be provided.
  • the adjustment means can comprise an adjustable mounting means 510 for the tube channel
  • the tube holder 505 can be mounted to the pump housing 120 in such a way that its distance from the camshaft 115 can be adjusted (e.g., using slotted mounting holes 510).
  • the pump system 100 can comprise a resilient cover 515 (e.g., a rubber plate) disposed over the plane surface 120b.
  • the resilient cover 515 can enable the tube 150 to be completely occluded, while absorbing the over compression and reducing energy consumption.
  • the adjustment means 510 can enable individual adjustment to facilitate the use of different sizes of tubing 150 at the same time (e.g., large tubing on one side and small tubing on the other).
  • the position of the camshaft 115 can be adjusted to provide complete occlusion.
  • the plane surfaces 120b can be angled such that changing the height of the camshaft 115 changes the distance between the camshaft 115 and the plane surfaces 120b.
  • the camshaft 115 can be provided with an adjustment slot 520 to enable the height of the camshaft to be adjusted.
  • larger tubes 150 can be accommodated by raising the camshaft 115 and smaller tubes 150 can be accommodated by lowering the camshaft 115. This assumes, of course, that the plane surfaces are angled outward from bottom to top, but the reverse is also contemplated.
  • the plane surfaces 120b can be hinged where they attach to the housing 120. In this configuration, the plane surfaces 120b can be pivoted away from the camshaft 115 to facilitate insertion of the tubing 150.
  • the hinges can have multiple positions to enable the distance between the plane surfaces 120b and the camshaft 115 to be adjusted. Again, this provides the ability to accommodate different sizes of tubing. The hinges can be independently adjustable to facilitate the use of different sizes of tubing 150 at the same time (e.g., large tubing on one side and small tubing on the other). Tube Connector Design
  • the pump system 100 is compatible with a variety of tubing types.
  • thin-walled, flexible tubing e.g., Penrose drain tubing
  • Penrose drain tubing is used to reduce, among other things, the compression forces, pump size, and energy consumption. This flexibility is generally only required, however, for the portion of the tube 150 that is inserted into the pump 100.
  • using more durable tubing, such as the tubing commonly used for IVs may be a better choice.
  • the use of highly flexible tubing throughout the fluid circuit can cause, for example, excessive flow rate variation.
  • tubing connectors can be used to connect the flexible tubing used at the pump to, for example, standard IV tubing.
  • the tubing connectors 605 can comprise an inlet connector 605a and an outlet connector 605b.
  • the inlet connector 605a can comprise a high mounted tubing nipple 610 and can have an abrupt change in cross section.
  • the outlet connector 605b can comprise a low mounted nipple 615 with a more gradual profile. This configuration enables fluid to flow more easily in the flow direction (arrow) and tends to reduce backflow.
  • the present invention can comprise a method for efficiently determining pump parameters given a set of performance requirements (e.g., fluid volume per unit of time).
  • the performance of a finger pump can be controlled using several design parameters, such as, for example and not limitation, the characteristics of the tube and the actuator, which can also affect the size of the pump. And, while some of these design parameters have simple relationships when taken separately, many parameters are inter-related, making it difficult to predict how the pump will perform for a given configuration and set of actuator characteristics.
  • the flow rate can be calculated by multiplying the effective cross sectional area of the tube with finger width and the number of strokes.
  • the oval area can be calculated by multiplying the shape factor ⁇ /4 with tube width and squeeze distance as the oval area that fits in a rectangle. This is not, however, the only factor that determines the effective cross sectional area as peristaltic pumps are subject to head change, back flow loss, and friction loss, among other things.
  • a lumped constant called the oval constant can be used to account for pump head changes, back flow loss, friction loss, and the shape factor shown below in Eq. 1.
  • effective tube cross section (cm 2 ) oval constant x tufce widthfcn x squee.e distancedTM) (1)
  • the oval constant can be found by matching the model prediction with the experimental data (e.g., rpm vs. flow rate). If the pump is operating with high outlet pressure, for example, the flow rate will decrease and the oval constant will be smaller than the default value.
  • the efficiency of the pump can be calculated by dividing the fluid power by the brake power to pump the fluid, as shown in Eq. 2.
  • Fluid power refers to the theoretically calculated power required to transport the fluid at a given flow rate with a given flow pressure, as shown in Eq. 3.
  • the flow pressure can be assumed to be approximately equal to "normal" blood pressure (e.g., approximately lOOmmHg). This enables Eq. 3 to be simplified as shown in Eq. 4.
  • fluid power (W) 0. 0222 (w mSn / ml ) flo w rate ( ⁇ -) ⁇
  • brake power refers to the power required to operate the pump. Brake power can be calculated, for example, by multiplying the required battery voltage and current.
  • the size of the pump, especially one for portable use can be an important calculation for the evaluation of a design.
  • the overall volume of the pump for example, can be calculated by multiplying the pump depth, width, and height.
  • Pump depth for example, can be defined as the length of the pump in the flow direction, and is related to the width and number of fingers that force the flow in the flow direction, as shown in Eq. 5.
  • pump depth (on) no. of fingers x finger width (cm) + a (5)
  • a can account for the additional length due to the housing of the pump. This information can provide useful values, for example, after designing an actual pump with a given setting.
  • the model can include one or more of the parameters provided below in Table 1. Each parameter can be designated as either an input, intermediate calculation, or output. Input parameters include, among other things, the type of tube, requirements, and actuator
  • Output parameters can provide information related to the pump design specifications (shown in bold). Finally, intermediate parameters can be used to calculate the output values from input values (shown in italics).
  • a finger pump model can be created in a simulation model such as, for example and not limitation, Simulink ® .
  • the pump model can include quantifiable design parameters that affect the design of the pump.
  • the model can, in turn, provide quantifiable design output values including, but not limited to, the expected power consumption and the overall size of the pump.
  • the model can be adapted for different flow circuits and different design requirements such as, for example and not limitation, target flow rates.
  • the pump model can utilize one or more assumptions. For example, the compression sequence of the fingers can be changed by varying the cam design for each finger. For simplicity, however, the model assumes that no such difference exists. In use, as long as a suitable average value is used, the results of the model are sufficiently accurate.
  • the model also assumes that the motor fits in the housing in the space under the camshaft. In other words, if the depth of the pump is, in reality, shorter than the motor, a portion of the motor will extend out of the housing. As a result, the size change according to the change in the force requirement for an actuator is not embedded in the model, though this could be added by, for example, comparing the trend of the motor size change due to the change in the force requirement.
  • the relationship between the force generation and power consumption is not embedded in the model because this is typically motor dependent. This could nonetheless be added for a known motor or for a series of motors. Without this information, suitably accurate information can nonetheless be provided by the model using average resistance per power output to predict power consumption.
  • the force required to squeeze a tube does not increase linearly when the compression area increases, most notably when the compression area gets smaller. The model nonetheless assumes a linear force-compression relationship for simplicity. Thus, a finger width of greater than 0.4cm, for example, is preferable.
  • the pump model can be validated using the pump system 100, as described, with water experiments. Blood flow results can prove the validity of the pump system 100 for use in, for example and not limitation, a portable renal replacement system.
  • Penrose drain tube was replaced by two small tubes disposed on the same side of the pump (i.e., at different heights in the same tube holder 505). Water was used as the pumped fluid.
  • the two tubes were the same size, due to their location in the tubing channel 150 (i.e., one mounted higher than the other) and the geometry of the pump, the top tube cross- sectional area was approximately 1.586 times bigger than the bottom tube. As shown in Table 2, below, when 10.8V was applied to run the pump at approximately 38 rpm, the flow rate difference closely matched the area ratio indicating that the cross-sectional area increases flow rate linearly.
  • a supply side head is preferably provided to fill the tube (i.e., rather than having the fingers open the tube).
  • the pump it is preferable for the pump to be able to generate stable flow rates regardless of the level of fluid in the supply source (e.g., a dialysate bag).
  • the pump 100 can pump two different fluids at the same time.
  • the two fluids can be blood and dialysate. These fluids may have two different viscosities, however; thus, the effect of viscosity on flow rate was also tested.
  • glycerol mixtures were prepared with different water- glycerin ratios. Table 3 shows the flow rates for four separate experiments for each viscosity.
  • the flow rate was virtually constant for different viscosities. Based on the experimental data, a difference in viscosity of up to 5.5 mPa has little or no effect on the flow rate. Based on this data, it follows that the flow rate will be the same for both the blood (1.84 mPa) and dialysate, which is mostly water (1.005 mPa). It also shows that the oval constant can be kept the same as long as the fluid viscosity does not vary too widely (i.e., at least within a 5.5. mPa range).
  • a lower disposal side head yielded higher flow rates than a higher head.
  • flow rates increased with increased rpm. This tends to indicate that the disposal side head should be considered when designing a pump for use with, for example and not limitation, a portable renal replacement system configuration.
  • the oval constant can be determined according to the flow rate change when all the other design variables are kept the same, it shows that the oval constant for 24cm height, for example, will be about 4 times larger than that for 50cm (e.g., 90ml/min vs. 22ml/min).
  • the flow results also can be sensitive to whether or not the tubes are completely occluded during operation. This indicates that manufacturing tolerances should be controlled, or, as mentioned above, means should be provided for adjustment of, or flexibility in, the tube holders 505 to ensure complete tube occlusion. It should be noted, however that although the flow rate is affected by complete occlusion, the system nonetheless yields very repetitive flow rates at a given setting. In other words, the flow rate is repeatable whether the tube is completely occluded or not.
  • Pump 1 was used for in vitro blood experiments to prove that it can be used for dialysis treatments.
  • the pump was used to dialyze blood and the results were compared to known dialysis models that have been proven to match well with both in vitro experimental data and published patient data. 6
  • Porcine blood was obtained during desanguination at a local abattoir, and Citrate and Heparin were added to the blood immediately after collection at a ratio of 100: 10:890 (35% Citrate solution: Heparin: blood).
  • the porcine blood was then transported to the laboratory in a thermally insulated container.
  • Dialysate was prepared by mixing concentrates with deionized water at a ratio of 22:38:940 (acid concentrate: bicarbonate concentrate: deionized water).
  • the individual solute clearance is the typical measure of clearance of an individual solute.
  • Manufacturers provide a value of K ⁇ A , the clearance multiplied by the surface area, in the specifications for their dialyzers.
  • K ⁇ A the clearance multiplied by the surface area, in the specifications for their dialyzers.
  • a dialyzer with a small KoA removes waste more slowly than the one with a larger KoA.
  • KoA is an important dialyzer characteristic for the prediction of the waste level over time.
  • KoA is different, however, for each solute for different flow rates.
  • a recirculation mode experiment was performed with 450ml of blood, with a flow rate of 74ml/min, and 550ml of dialysate, with a flow rate of 75ml/min. Again, the data points matched the prediction values closely with the same KoA value found in the single pass mode, demonstrating that the pump works also well for the recirculation mode.
  • the oval constant is used as a lumped constant to account for head changes and/or back flow loss.
  • the oval constant changes substantially linearly with the flow rate change.
  • the oval constant can be determined by finding the value at which the model prediction closely matches experiment data. Since the main required flow rate for this pump is about lOOml/min, the oval constant that closely matches that region is found.
  • the pump model was used to explore the design space and find an optimized pump design for a portable renal replacement system.
  • the problem is formulated as below.
  • the input variable combination for the pump design e.g., squeeze distance, motor voltage, etc.
  • Finger width >0.4cm The finger width is preferably longer than the critical length to increase efficiency and provide the space for the washer in between fingers.
  • the maximum squeeze distance was chosen as 1.5cm because squeeze distances larger than this tend to cause the flexible tube to shift out of position.
  • the minimum voltage value was chosen to ensure that the motor reaches desired minimum operating speed, and the maximum value is equivalent to the motors nominal voltage.
  • the increment of the voltage was chosen based on the per cell voltage (1.5V) of commercially available batteries.
  • tube width was set to 2.5cm since the pump design that has this motor under the cams yields 2.5cm space for the tube.
  • the target flow rate was set to 130ml/min.
  • the Actual flow rate required was lOOml/min, but a 130 ml/min target flow rate was used to provide a 30% safety margin.
  • the pump can achieve a lOOml/min flow rate at 7.9V (66rpm, 3.2% efficiency) and 130ml/min flow rate at 9V (76rpm, 3.2% efficiency).
  • the electrical current varied between 0.05-0.12A.
  • the pump housing is approximately 5cmx5cmx4.7cm, and including the motor and battery compartment, approximately
  • Pump 3 is compatible with a variety of tubing sizes, though power consumption changes with changes in tube size (i.e., larger tubing tends to increase power consumption).
  • the proposed pump design achieves a 52% reduction in size and an 89% savings in energy consumption.
  • no check valves are required minimizing problems associated with clogging or sticking valves, for example.
  • embodiments of the present invention are not so limited.
  • a camshaft driven design and a SMA driven design other suitable materials and configurations could be selected without departing from the spirit of the invention.
  • location and configuration used for various features of embodiments of the present invention can be varied according to, for example, the intended use of the pump, or a particular pumping volume requirement, viscosity, or chemical resistance requirement. Such changes are intended to be embraced within the scope of the invention.

Abstract

A valveless, pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids is disclosed. The pump can include one or more channels for holding one or more lengths of flexible tubing. The channels can include an adjustment mechanism and/or a resilient backing plate to reduce over compression of the tubing. The pump can utilize a plurality of profiled, pivoting fingers to sequentially occlude a length of tubing causing a pumping action. The fingers can be moved from the first position to the second position by a motor driven camshaft. Cam lobes disposed on the camshaft can be a modified eccentric design to improve tube occlusion and pump efficiency. At least one cam lobe can completely occlude the tubing at all times during operation to prevent backflow. The fingers can alternatively be moved from the first position to the second position by a variety of linear actuators.

Description

VALVELESS PUMP
CROSS REFERENCE TO RELATED APPLICATIONS AND PRIORITY CLAIM
The present application claims the benefit of United States Provisional Patent Application Serial Number 61/314,631 filed 17 March 2010, and entitled "Pump Design for a Portable Renal Replacement System," which is hereby incorporated by reference in its entirety as if fully set forth below.
BACKGROUND OF THE INVENTION
1. Field of the Invention
Embodiments of the present invention relate to a valveless pump design, and more specifically to a pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids.
2. Background of the Invention
Pump designs exist for a variety of applications. Regardless of design, however, pumps are fundamentally of two types: direct and indirect (or, "non-contact"). In a direct pump, portions of the pump are in direct contact with the fluid. An automotive water pump, for example, uses a motor or belt-driven impeller to pump cooling fluid throughout the engine. The impeller is connected to the drive (e.g., a pulley or gear) and is separated from the cooling fluid by a seal and a housing. In this configuration, the impeller is in direct contact with the cooling fluid, while the drive pulley or gear is outside the cooling system.
In some applications, however, it is desirable to provide a pump capable of pumping a fluid without contacting the fluid directly. This can be to prevent, for example, contamination or clotting of the fluid (e.g., in medical applications). This may also be desirable to prevent contamination of the pump (e.g., when pumping radioactive cooling fluid in a nuclear reactor, for example). An indirect pump may also be desirable when pumping particularly dirty fluids, such as bilge water, for example, to prevent fouling and/or clogging of the pump.
One application for indirect pumps is in the pumping of fluids for hemodialysis
(hereinafter, "dialysis"). End Stage Renal Disease (ESRD) is a disease afflicting hundreds of thousands of patients worldwide. Most patients diagnosed with ESRD undergo dialysis. 1 Traditional dialysis generally requires patients to visit a clinic three times a week for three to five hour treatment sessions. This results in the patients disrupting their everyday life and restricting activities such as extended travel. In addition, because the treatments are generally administered every other day, high waste levels accumulate, which can make patients experience dizziness and lethargy, amongst other symptoms. Limitations in the current technology have spurred the development of portable renal replacement systems. A portable renal system would both free the patients from time required at the clinic but would also allow more frequent treatments, leading to lower average waste levels.4
In the case of dialysis system design, maintaining a sterile path for the blood flow is a critical requirement. Any pump used in the system must not introduce harmful agents (e.g., bacteria or viruses) to the blood or the dialysate. Conventional dialysis systems typically use peristaltic roller pumps, a type of rotary, positive displacement pump, because they can maintain a sterile flow path for the blood. These pumps use moving rollers to squeeze a flexible tube forcing the fluid inside to move in one direction. When the roller has passed a section of tubing, the tubing rebounds, or "reinflates," and enables fluid to flow into the void thus created.
Because the flexible tubing is the only component exposed to the fluid, the pump can maintain sterility.
A. A. P. B. Kerr, J. L. Flavier, B. Canaud, C. M. Mion, "Comparison of dialysis and hemodiafiltration: A long- term longitudinal study," Kidney International, vol. 41, pp. 1035-1040, 1992.
J. Daugirdas, "Second generation logarithmic estimates of single -pool variable volume Kt/V: an analysis of error,"
Journal of the American Society of Nephrology, vol. 4, pp. 1205-1213, 1993; I. T. Kjellstrand CM, "Daily dialysis: history and revival of a superior dialysis method," ASAIO Journal, vol. 44, pp. 115-122, 1998
May/June; B. F. Piccoli G.B., Iacuzzo C, Anania P., Iadarola A.M., Mezza E., "Why our patients like daily dialysis," Dialysis International, vol. 4, pp. 47-50, 2000.
F. Mastrangelo, et al., "Dialysis with increased frequency of sessions (Lecce dialysis)," Nephrol Dial Transplant, vol. 13 Suppl 6, pp. 139-47, 1998.
U. B. Francesco Locatelli, Bernard Canaud, Hans Kohler, Thierry Petite lerc, Pietro Zucchelli, "Dialysis dose and frequency," Nephrology Dialysis Transplantation, vol. 20, pp. 285-296, 2005; L. A. F. Mastrangelo, M.
Napoli, V. DeBlasi, F. Russo and P. Patruno, "Dialysis with increased frequency of sessions (Lecce dialysis)," Nephrol Dial Transplant, vol. 13, pp. 139-147, 1998. These types of pumps rely on relatively stiff tubing, however, to displace fluid. As a result, these pumps exhibit poor efficiency primarily due to the energy required to compress the (not particularly) flexible tubing. In addition, during dialysis, two pumps are generally used, one for circulating blood and the other for circulating the dialysate. Additional pumps can be used is additional drugs or blood products, for example, are to be administered. Pumps of this type that are capable of producing the necessary flow rates for efficient dialysis tend to be too large and heavy to be used as part of a portable renal replacement system.
What is needed, therefore, is a small, energy efficient pump capable of pumping one or more fluids. The pump should be an indirect pump such that none of the pump components are in direct contact with the pumped fluid. The pump should be reliable, serviceable, and economical to produce and maintain. It is to such a pump that embodiments of the present invention are primarily directed.
BRIEF SUMMARY OF THE INVENTION
Embodiments of the present invention relate to a valveless pump design, and more specifically to a pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids. In its most basic form, the pump can comprise one or more sets of fingers sequentially activated by a drive mechanism. Each finger can have a first, or open, position and a second, or closed position. When a finger is in this first position, the length of tubing proximate that finger can be open and uncompressed. When a finger is in the second position, the length of tubing proximate that finger can be partially or completely compressed.
The fingers can be activated, or moved, by a drive mechanism in a sequential manner. The fingers can act sequentially along the length of tubing to create positive displacement of the fluid inside the tubing. As the fingers are sequentially activated, they alternately compress and release the tubing to create positive displacement of the fluid in one direction. In some embodiments, in the closed position, the finger can fully compress the tube such that no fluid will flow (forward or backward) through that particular portion of tubing. In a preferred embodiment, at least one finger in the set of fingers is in the closed position at all times to substantially prevent backflow in the tubing.
Embodiments of the present invention can comprise a pump system for pumping one or more fluids comprising a housing, which can include a first tubing holder for holding a length of flexible tubing and a first axle disposed in the housing. The pump system can further comprise a plurality of fingers, each finger comprising an axle hole, pivotally coupled to the first axle. The pump system can further comprise a drive system configured to move each of the plurality of fingers sequentially from a first position to a second position. In some embodiments, each of the fingers can at least partially occlude a portion of the flexible tubing in the second position. In a preferred embodiment, each of the fingers substantially completely occludes the portion of the flexible tubing in the second position.
In some embodiments, the tubing holder can comprise a channel and a plane surface and each of the plurality of fingers can compress the flexible tubing between the finger and the plane surface when the finger is in the second position. In some embodiments, the plane surface can further comprise a resilient cover to prevent over compression of the flexible tubing in the second position.
In some embodiments, the drive system can comprise a camshaft including a central shaft and a plurality of cam lobes, and a motor for driving the camshaft in a rotary motion. The plurality of cam lobes can be a modified eccentric design. In some embodiments, the motor can drive the camshaft directly. In other embodiments, the motor can drive the camshaft with a belt. In still other embodiments, the camshaft can further comprise a driven gear mounted to the central shaft and the motor can comprise a drive gear mounted to the motor and in
communication with the driven gear to drive the camshaft in a rotary motion. The driven gear can also comprise a drive gear system comprising two or more gears in communication with each other and with the driven gear to drive the camshaft in a rotary motion.
Embodiments of the present invention can also comprise a pump system wherein the drive system comprises a plurality of shape memory alloy (SMA) wires. In this configuration, each of the plurality of fingers can comprise a first SMA wire coupled to the finger above the axle hole and a second SMA wire coupled to the finger below the axle hole. In this
configuration, the first and second SMA wires can be individually activated to move the finger back and forth between the first position and the second position. First instance, in some embodiments, the first SMA wire can move the finger from the first position to the second position and the second SMA wire can move the finger from the second position to the first position. In a preferred embodiment, at least one of the plurality of fingers is in the second position at any given time to prevent backflow in the flexible tubing. Embodiments of the present invention can further comprise a system for pumping two or more fluids comprising a housing, with a first side, a middle, and a second side. The housing can further comprise a first tubing holder for holding a first flexible tube, a second tubing holder for holding a second flexible tube, a first axle disposed on a first side of the housing, and a second axle disposed on the second side of the housing. The system can include a first set of two or more fingers, while each finger can comprise an axle hole, and can be pivotally coupled to the first axle and a second set of two or more fingers, again where each finger can comprise an axle hole, and can be pivotally coupled to the second axle.
The system can include a camshaft, which can comprise a central shaft and a plurality of cam lobes, and can be disposed in the center of the housing. In a preferred embodiment, the camshaft sequentially moves the first set of fingers and the second set of fingers from a first position to a second position and the fingers at least partially occludes a portion of the first flexible tubing in the second position. The sequential occlusion of the first and second tubes by the fingers can pump fluid through the tubes. In some embodiments, each cam lobe can have a duration angle of between approximately 30 degrees and 180 degrees of rotation.
The system can also include a motor for driving the camshaft in a rotary motion. In a preferred embodiment, the motor is an electric motor.
In some embodiments, the flexible tube can comprise inlet connectors and outlet connectors for connecting the tubes to external tubing. The inlet connector can comprise an inlet port that can be disposed proximate a top portion of the inlet connector and the outlet connector can comprise an outlet port disposed proximate a bottom portion of the outlet connector. In some embodiments, the inlet connector can also comprise a steeper change in cross-sectional area from a first side to a second side than the outlet connector.
In some embodiments, each of the fingers can comprise a first shoulder on a first side of the axle hole and a second shoulder on the second side of the axle hole to reduce friction, the fingers can also be separated by one or more washers disposed between each of the fingers to reduce friction.
Embodiments of the present invention can also include a method of manufacturing a pump. The method can comprise providing a housing with a first end, a second end, a first side, a middle, a second side, and one or more tubing holders; mounting a first set of one or more fingers on a first axle; mounting the first axle proximate the first side of the housing; mounting a camshaft, comprising one or more cam lobes, in the middle of the housing proximate the first set of fingers; and mounting a motor proximate the camshaft to rotate the camshaft. When mounted each of the one or more cam lobes can be disposed proximate one of the first set of one or more fingers such that, as the cam rotates, each cam lobe can activate a respective finger. Activating can comprise, for example, moving the respective finger from a first, open position to a second closed position.
In some embodiments, the method can further comprise mounting a second set of one or more fingers on a second axle and mounting the second axle proximate the second side of the housing. Again, each of the one or more cam lobes can be disposed proximate one of the first set of one or more fingers and one of the second set of one or more fingers such that, as the cam rotates, each cam lobes can activate a respective finger from the first set and a respective finger from the second set. In a preferred embodiment, the cam lobes are disposed on the camshaft such that the cam lobes activate the first set, the second set, or both sets of one or more fingers sequentially.
In some embodiments, the method can further comprise affixing a drive gear to the motor and affixing a driven gear to the camshaft. In this configuration, the drive gear rotates the driven gear, in other embodiments, the motor can be directly attached to the camshaft. In still other embodiments, the motor and the driveshaft can be coupled using a drive belt.
In some embodiments, the housing can further comprise a first adjustment means to enable the distance between the tubing holder and the camshaft to be adjusted. In other embodiments, the housing can further comprise a second adjustment means to enable the height of the camshaft to be adjusted. In still other embodiments, the first and second sides of the housing can be coupled to the housing with hinges that can enable insertion of tubing in the tubing holder. The hinges can be independently adjustable to enable different sizes of tubing to be inserted in the tubing holders.
These and other objects, features and advantages of the present invention will become more apparent upon reading the following specification in conjunction with the accompanying drawing figures. BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 depicts a side, perspective view of a finger pump, in accordance with some embodiments of the present invention.
Fig. 2 depicts a side view of a cam lobe, in accordance with some embodiments of the present invention.
Fig. 3 depicts a side, perspective view of a drive system utilizing shape memory alloy, in accordance with some embodiments of the present invention.
Fig. 4a depicts a side, perspective view of a finger, in accordance with some
embodiments of the present invention.
Fig. 4b depicts an end view of a finger, in accordance with some embodiments of the present invention.
Fig. 5 depicts a side, perspective view of a finger pump with a resilient cover and an adjustment means, in accordance with some embodiments of the present invention
Fig. 6 depicts a side view of a tubing connector, in accordance with some embodiments of the present invention.
Fig. 7 is a graph depicting the effect of disposal head on flow rate for pump 1, in accordance with some embodiments of the present invention.
Fig. 8 is a graph depicting creatinine levels over time, in accordance with some embodiments of the present invention.
Fig. 9 is a graph depicting the oval constant, in accordance with some embodiments of the present invention.
Fig. 10 is a graph depicting the effect of disposal head on flow rate for pump 2, in accordance with some embodiments of the present invention.
Fig. 11 is a graph depicting flow rate vs. RPM for pump 3, in accordance with some embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention relate to a valveless pump design, and more specifically to a pulsatile, non-contact, positive displacement, finger-pump for pumping one or more fluids. In its most basic form, the pump can comprise one or more sets of fingers sequentially activated by a drive mechanism. Each finger can have a first, or open, position and a second, or closed position. The fingers can be activated in a sequential manner to create a pumping action through flexible tubing.
To simplify and clarify explanation, the system is described below as a pump system for use with a portable renal replacement system. One skilled in the art will recognize, however, that the invention is not so limited. The system can be used to in a variety of fluid pumping applications, especially those applications in which the fluid is preferably pumped without direct contact with the fluid. In other applications, the pump could be used for pumping non-fluids, such as for example, slush, sewage, or in food processing applications. These applications can include, for example and not limitation, medical, nuclear, and sewage applications. In addition, the system is described below for use in pumping two fluids simultaneously. Obviously, the system can be adapted to pump one fluid or more than two fluids without departing from the spirit of the invention.
The materials described hereinafter as making up the various elements of the present invention are intended to be illustrative and not restrictive. Many suitable materials that would perform the same or a similar function as the materials described herein are intended to be embraced within the scope of the invention. Such other materials not described herein can include, but are not limited to, materials that are developed after the time of the development of the invention.
As described above, a problem with conventional fluid pumps is that pumps with higher efficiency tend to be direct fluid pumps, i.e., the impeller, or other pump components, are in direct contact with the fluid being pumped (or, "pumped fluid"). Indirect pumps, like the roller pumps generally used for dialysis, on the other hand, tend to be heavy and inefficient. These pumps tend to rely on stiff-walled tubing, which requires larger, more powerful motors and increases frictional losses. What is needed is an energy efficient, compact, indirect pump capable of pumping one or more fluids that is compatible for use with both flexible and stiff- walled tubing. It is to such a pump system that embodiments of the present invention are primarily directed.
Embodiments of the present invention can comprise a non-contact fluid pump design that can minimize total pump size while maximizing pump efficiency. As shown in Fig. 1, embodiments of the present invention can comprise a pump system 100 comprising a motor driven camshaft 115, a plurality of fingers 130, and a pump housing 120. The pump housing 120 can house many of the components of the pump system 100 and can provide one or more channels 120a for holding tubing and one or more plane surfaces 120b against which the tubing can be compressed. The camshaft can comprise a central shaft 115a and a plurality of cam lobes 115b. Each cam lobe 115b can be mounted on the shaft 115a and can be oriented at different angles on the shaft 115a such that they can sequentially actuate the plurality of fingers 130 to compress one or more tubes 150. In other embodiments, the fingers 130 can be actuated in a non-sequential manner to produce alternative flows. The one or more tubes 150 can be positioned between the pump housing 120 and the fingers 130. In a preferred embodiment, two tubes 150 are used (e.g., one tube 150 on each side of the housing 120).
In some embodiments, the plurality of fingers 130 can be positioned between the cam lobes 115b and the tubes 150. The fingers 130 can be mounted on shafts 145 enabling each finger to pivot between a first, open position and a second, closed position. As each finger 130 is actuated by its respective cam lobe 115b, the finger 130 pivots between the first position, in which the tube 150 is open and flowing and the second position, in which the tube 150 is partially or completely compressed. In some embodiments, there can be a gap between each pair of fingers 130 to maximize pumping efficiency along the tube 150 and reduce friction by preventing direct contact between the fingers 130 themselves. In a preferred embodiment, a low friction washer is positioned between each finger 130 to further minimize friction.
In some embodiments, a motor 155 can be used to drive the camshaft 115. The motor 155 can be, for example and not limitation, an electric, pneumatic, or hydraulic motor. In some embodiments, the motor 155 can be positioned under the camshaft 115, though other
configurations are contemplated. In some embodiments, a drive gear on the motor shaft can be used to drive a driven gear on the camshaft 115 (gears not shown for clarity). In other embodiments, the motor 155 can be configured to drive the camshaft 115, for example and not limitation, directly or with a chain or belt.
As shown in Fig. 2, the cam lobes 115b can be a modified eccentric design. In some embodiments, the cam lobe 115b can comprise three regions of cam contour. The first region 205 can be the rise portion, which can be a substantially circular arc. The second region 210, or the dwell, can be used to compress the tube 150. In a preferred embodiment, the dwell 210 is configured to completely occlude the tube 150 for a desired period of time. The third region 215, or fall region, can enable the finger to release the tube 150 and, like the first region can be a substantially circular arc.
As one would expect, each cam lobe 115b has a different orientation on the shaft 115a. In a preferred embodiment, the cam lobes 115b are positioned such that they sequentially compress the tubing 150 to create a pumping action.
The eccentric cam design has the advantage of enabling control of tube 150 occlusion time when compared to, for example, a conventional eccentric cam design that provides only one instance of occlusion (i.e., a the top of the lobe). In an exemplary embodiment, the pump can utilize seven cam lobes 115b that each actuate a finger 130 on each side of the housing 120 (i.e., each cam lobe 115b actuates two fingers 130). In this embodiment, the five middle cam lobes 115b can have 60 degrees of duration, the first cam lobe 115b can have 90 degrees of duration, and the last cam lobe 115b can have 180 degrees of duration. This configuration provides extra time for the tube 150 to refill after compression and minimizes backflow. Of course, other camshaft 115 configurations can be used for different pumping requirements (e.g., more even cam lobe 115b duration could provide a substantially constant flow rate). In some embodiments, for example, the cam lobel 15b configuration can be changed to provide a pulsatile flow similar to the natural flow of blood in the body caused by the heart.
In some embodiments, as shown in Fig. 3, the drive system can comprise a plurality of pairs of linear actuators 315. The linear actuators 315 can comprise, for example and not limitation, air or hydraulic cylinders, linear solenoids, or shape memory alloys. As shown, the linear actuators can comprise Flexinol® wires 315. Flexinol® is a trade name for shape memory alloy actuator wires. Made of nickel-titanium these small diameter wires contract (typically 2% to 5% of their length) like muscles when electrically driven or heated.5
In this configuration, a first end of both wires 315 can be anchored to an anchor point on the housing 305. The second end of a first wire 340a can then be affixed to a finger 330 below the pivot shaft 335, while the second end of a second wire 340b can be affixed to the finger above the pivot shaft 335. The wires 340a, 340b can then be activated using an electrical current or heat, as applicable, which causes the wires 340a, 340b to retract.
In use, one of the wires 340a, 340b can be activated to pull a finger 330 into the first position, while the other wire 340a, 340b can be activated to pull the finger 330 into the second
5 See, "Introduction to Flexinol®", Dynaalloy, Inc., available at http://www.dynalloy.com/AboutFlexinol.html. position. The mounting direction, i.e., which side of the housing 120 anchors the wires 340a, 340b, determines which wire 340a, 340b pulls the finger 330 closed or open. In a preferred embodiment, the wires 340a, 340b are anchored to the far side of the housing to maximize their length, thus maximizing their retraction.
As shown in more detail in Figs. 4a and 4b, each finger 130 can have a cylindrical hole 405 for pivotally mounting the finger 130 on the pivot shaft 140. In some embodiments, the mounting hole 405 can comprise a bushing or other means for improving durability and/or reducing friction. In a preferred embodiment, the fingers 130 further comprise steps 410 around the hole 405 to reduce frictional losses between fingers 130 and/or the spacers between them, if applicable. In some embodiments, the fingers 130 can be separated on the pivot shaft 140 by one or more washers 425. The washers 425 can comprise a low friction material to reduce rubbing friction between the fingers 130. The washers 425 can comprise, for example and not limitation, nylon, Teflon, or aluminum.
In some embodiments, each finger 130 can further comprise a rounded back profile 415. The rounded profile 415 can reduce the contact area between the finger 130 and the cam lobes 115b reducing friction. The fingers 130 can further comprise a longitudinal ridge 420. The ridge 420 can reduces the contact area between the finger 130 and tube 150, which can also reduce friction. Reduced contact area between the finger 130 and the tube 150 can reduce the area of the tube 150 that is completely occluded when the finger 130 is in the second, or closed, position. The use of a small occlusion area does not affect the flow rate provided the tube 150 is completely occluded by the contact area 420 and relatively little fluid remains between the contact areas 420 of each finger 130 during use. In addition, when used for pumping blood, for example, the small occlusion area tends to reduce blood cell damage.
Tube Plate Design
As shown in Fig. 5, due to its configuration, engineering and material tolerances could be problematic for the pump system 100. Small changes in tube 150 thickness, for example, could prevent the tube 150 from being completely occluded causing backflow, which may be undesirable in some applications. If the tube channel 120a is set at a distance from the plane surface 120b to correspond to a minimum tube thickness, the tube 150 will be completely squeezed, thus guaranteeing complete occlusion of the tube 150. In this configuration, when the tube 150 thickness increases, however, excessive force will be required to over compress the thicker tube 150.
In some embodiments, therefore, an adjustment means 510 can be provided. The adjustment means can comprise an adjustable mounting means 510 for the tube channel
120a/plane surface 120b (collectively, tube holder 505). In other words, the tube holder 505 can be mounted to the pump housing 120 in such a way that its distance from the camshaft 115 can be adjusted (e.g., using slotted mounting holes 510). In other embodiments, the pump system 100 can comprise a resilient cover 515 (e.g., a rubber plate) disposed over the plane surface 120b. The resilient cover 515 can enable the tube 150 to be completely occluded, while absorbing the over compression and reducing energy consumption. The adjustment means 510 can enable individual adjustment to facilitate the use of different sizes of tubing 150 at the same time (e.g., large tubing on one side and small tubing on the other).
In some embodiments, the position of the camshaft 115 can be adjusted to provide complete occlusion. In other words, the plane surfaces 120b can be angled such that changing the height of the camshaft 115 changes the distance between the camshaft 115 and the plane surfaces 120b. In some embodiments, therefore, the camshaft 115 can be provided with an adjustment slot 520 to enable the height of the camshaft to be adjusted. In this manner, provided the tubes 150 are relatively the same size, larger tubes 150 can be accommodated by raising the camshaft 115 and smaller tubes 150 can be accommodated by lowering the camshaft 115. This assumes, of course, that the plane surfaces are angled outward from bottom to top, but the reverse is also contemplated.
In still other embodiments, the plane surfaces 120b can be hinged where they attach to the housing 120. In this configuration, the plane surfaces 120b can be pivoted away from the camshaft 115 to facilitate insertion of the tubing 150. In some embodiments, the hinges can have multiple positions to enable the distance between the plane surfaces 120b and the camshaft 115 to be adjusted. Again, this provides the ability to accommodate different sizes of tubing. The hinges can be independently adjustable to facilitate the use of different sizes of tubing 150 at the same time (e.g., large tubing on one side and small tubing on the other). Tube Connector Design
The pump system 100 is compatible with a variety of tubing types. In a preferred embodiment, thin-walled, flexible tubing (e.g., Penrose drain tubing) is used to reduce, among other things, the compression forces, pump size, and energy consumption. This flexibility is generally only required, however, for the portion of the tube 150 that is inserted into the pump 100. For the other portions of the fluid circuit, using more durable tubing, such as the tubing commonly used for IVs, may be a better choice. The use of highly flexible tubing throughout the fluid circuit can cause, for example, excessive flow rate variation. To enable modularity and flexibility, tubing connectors can be used to connect the flexible tubing used at the pump to, for example, standard IV tubing.
As shown in Fig. 6, the tubing connectors 605 can comprise an inlet connector 605a and an outlet connector 605b. The inlet connector 605a can comprise a high mounted tubing nipple 610 and can have an abrupt change in cross section. The outlet connector 605b, on the other hand, can comprise a low mounted nipple 615 with a more gradual profile. This configuration enables fluid to flow more easily in the flow direction (arrow) and tends to reduce backflow.
Pump Design
In some embodiments, the present invention can comprise a method for efficiently determining pump parameters given a set of performance requirements (e.g., fluid volume per unit of time). The performance of a finger pump can be controlled using several design parameters, such as, for example and not limitation, the characteristics of the tube and the actuator, which can also affect the size of the pump. And, while some of these design parameters have simple relationships when taken separately, many parameters are inter-related, making it difficult to predict how the pump will perform for a given configuration and set of actuator characteristics.
An understanding of the relationship of these parameters for the creation of an analytical pump model can nonetheless enable the systematic pump minimization while providing the desired performance. Required parameters can represent, for example, experimental settings, tube and actuator characteristics, design requirements, power consumption, and pump size information. Several of those relationships can be embedded in an analytical pump model and are discussed below. Relationships between Parameters
The flow rate can be calculated by multiplying the effective cross sectional area of the tube with finger width and the number of strokes. When the tube is inserted into the pump, its cross section tends to become a long oval that fits a right trapezoid space between the fingers and the housing. The oval area can be calculated by multiplying the shape factor π/4 with tube width and squeeze distance as the oval area that fits in a rectangle. This is not, however, the only factor that determines the effective cross sectional area as peristaltic pumps are subject to head change, back flow loss, and friction loss, among other things. To consider these factors, a lumped constant called the oval constant, can be used to account for pump head changes, back flow loss, friction loss, and the shape factor shown below in Eq. 1. effective tube cross section (cm2) = oval constant x tufce widthfcn x squee.e distanced™) (1)
The oval constant can be found by matching the model prediction with the experimental data (e.g., rpm vs. flow rate). If the pump is operating with high outlet pressure, for example, the flow rate will decrease and the oval constant will be smaller than the default value.
The efficiency of the pump can be calculated by dividing the fluid power by the brake power to pump the fluid, as shown in Eq. 2.
fluid power (W)
efficiency— ( ) brake ower (W)
Fluid power refers to the theoretically calculated power required to transport the fluid at a given flow rate with a given flow pressure, as shown in Eq. 3.
fluid power ( ) = flow r te x flo pre s sure (3)
For use in a dialysis application, the flow pressure can be assumed to be approximately equal to "normal" blood pressure (e.g., approximately lOOmmHg). This enables Eq. 3 to be simplified as shown in Eq. 4. fluid power (W) = 0. 0222 (w mSn/ml) flo w rate (^-) ^
Finally, brake power refers to the power required to operate the pump. Brake power can be calculated, for example, by multiplying the required battery voltage and current.
The size of the pump, especially one for portable use can be an important calculation for the evaluation of a design. The overall volume of the pump, for example, can be calculated by multiplying the pump depth, width, and height. Pump depth, for example, can be defined as the length of the pump in the flow direction, and is related to the width and number of fingers that force the flow in the flow direction, as shown in Eq. 5.
pump depth (on) = no. of fingers x finger width (cm) + a (5) Where a can account for the additional length due to the housing of the pump. This information can provide useful values, for example, after designing an actual pump with a given setting.
The model can include one or more of the parameters provided below in Table 1. Each parameter can be designated as either an input, intermediate calculation, or output. Input parameters include, among other things, the type of tube, requirements, and actuator
characteristics (shown in normal fonts). Output parameters, on the other hand, can provide information related to the pump design specifications (shown in bold). Finally, intermediate parameters can be used to calculate the output values from input values (shown in italics).
Experimental
Oval constant
Setting
Effective tube cross section
tube width (cm)
Tube Character
squeeze distance (cm)
Force required to squeeze (N/cm)
target flow rate (ml/min)
fluid power (W)
Operating time (hr)
Required flow velocity (cmJs)
finger width (cm)
Design
No. of fingers
Requirements
No. of fingers working at an instant
Flow amount of a finger stroke (ml)
No. of cycles per minute (/min)
No. of finger strokes (/min)
signal delay (s)
Required force generation per
Actuator
finger (N)
Character
Total required force generation
Figure imgf000018_0001
Assumptions and Limits of the Analytical Pump model
Based on the parameters' relationships, a finger pump model can be created in a simulation model such as, for example and not limitation, Simulink®. The pump model can include quantifiable design parameters that affect the design of the pump. The model can, in turn, provide quantifiable design output values including, but not limited to, the expected power consumption and the overall size of the pump. In addition, the model can be adapted for different flow circuits and different design requirements such as, for example and not limitation, target flow rates.
For efficiency, the pump model can utilize one or more assumptions. For example, the compression sequence of the fingers can be changed by varying the cam design for each finger. For simplicity, however, the model assumes that no such difference exists. In use, as long as a suitable average value is used, the results of the model are sufficiently accurate.
The model also assumes that the motor fits in the housing in the space under the camshaft. In other words, if the depth of the pump is, in reality, shorter than the motor, a portion of the motor will extend out of the housing. As a result, the size change according to the change in the force requirement for an actuator is not embedded in the model, though this could be added by, for example, comparing the trend of the motor size change due to the change in the force requirement.
The relationship between the force generation and power consumption is not embedded in the model because this is typically motor dependent. This could nonetheless be added for a known motor or for a series of motors. Without this information, suitably accurate information can nonetheless be provided by the model using average resistance per power output to predict power consumption. In addition, the force required to squeeze a tube does not increase linearly when the compression area increases, most notably when the compression area gets smaller. The model nonetheless assumes a linear force-compression relationship for simplicity. Thus, a finger width of greater than 0.4cm, for example, is preferable.
Suggestions for the Pump Design
The creation of analytical pump models with limited number of design parameters with oval constant allowed an exploration of all the different parameters associated with pump design. Modeling suggests that increasing squeeze distance, number of fingers, and applied voltage while using a flexible tube reduces the size of the pump. The model is validated experimentally in section 5, below.
5. EXPERIMENTAL RESULTS
To verify the accuracy of the pump model discussed above, the model was tested while varying pump model parameters. The pump model can be validated using the pump system 100, as described, with water experiments. Blood flow results can prove the validity of the pump system 100 for use in, for example and not limitation, a portable renal replacement system.
Effect of Cross- Sectional Area Change on the Flow Rate
To test the effect of the cross-sectional area, one Penrose drain tube was replaced by two small tubes disposed on the same side of the pump (i.e., at different heights in the same tube holder 505). Water was used as the pumped fluid.
Although the two tubes were the same size, due to their location in the tubing channel 150 (i.e., one mounted higher than the other) and the geometry of the pump, the top tube cross- sectional area was approximately 1.586 times bigger than the bottom tube. As shown in Table 2, below, when 10.8V was applied to run the pump at approximately 38 rpm, the flow rate difference closely matched the area ratio indicating that the cross-sectional area increases flow rate linearly.
Figure imgf000020_0001
Table 2: Effect of Cross-Section on Flow Rate
Effect of Inlet Supply Side Head Change on the Flow Rate
Because flexible tubes are used, a supply side head is preferably provided to fill the tube (i.e., rather than having the fingers open the tube). In addition, it is preferable for the pump to be able to generate stable flow rates regardless of the level of fluid in the supply source (e.g., a dialysate bag). Experiments were conducted with water with a dialyzer in the circuit to provide the same setting as a portable renal replacement system.
Four different water levels were tested by starting from a full reservoir (about 550ml) and running the pump for 1 minute each time. Resulting flow rates were 132, 127, 125, and
125ml/min, respectively. The result validated that in the given system configuration, the head difference in the supply source had a negligible effect on flow rate. In addition, the same flow rate is expected for both single pass mode and recirculation mode.
Effect of Fluid Viscosity Change on the Flow Rate
The pump 100 can pump two different fluids at the same time. For a portable renal replacement system, for example, the two fluids can be blood and dialysate. These fluids may have two different viscosities, however; thus, the effect of viscosity on flow rate was also tested. To provide a variety of fluid viscosities, glycerol mixtures were prepared with different water- glycerin ratios. Table 3 shows the flow rates for four separate experiments for each viscosity.
Glycerin Viscosity Flow rate (ml/min)
percent weight (mPa s)
(%)
12.6 1.4 132 132 132 132 22.4 1.9 136 136 136 136
30.2 2.5 134 134 134 136
36.6 3.3 138 138 - -
41.9 4.1 134 132 134 -
52.0 6.9 136 136 136 138
Table 3. Fluid viscosity vs. Flow rate
As shown in the table, the flow rate was virtually constant for different viscosities. Based on the experimental data, a difference in viscosity of up to 5.5 mPa has little or no effect on the flow rate. Based on this data, it follows that the flow rate will be the same for both the blood (1.84 mPa) and dialysate, which is mostly water (1.005 mPa). It also shows that the oval constant can be kept the same as long as the fluid viscosity does not vary too widely (i.e., at least within a 5.5. mPa range).
Example 1 (Pump 1)
Effect of Changes in Outlet Head Pressure
The effect of the outlet, or disposal side, head change on the flow rate was tested using in vitro blood experiments. The blood flow rate was tested while both dialysate and blood were running through a dialyzer. Four different disposal side heads (24cm, 33cm, 42cm, and 50cm) were tested with different motor speeds (27, 34, and 42 RPM) for each configuration. The test results for the 50cm head at 27 rpm are not provided because the fluid was not able to climb up the height with the slow flow rate. The results are plotted in Fig. 7.
As shown, a lower disposal side head yielded higher flow rates than a higher head. In addition, flow rates increased with increased rpm. This tends to indicate that the disposal side head should be considered when designing a pump for use with, for example and not limitation, a portable renal replacement system configuration.
In addition, these results indicate that the head effect has a considerable effect on the oval constant. Since the oval constant can be determined according to the flow rate change when all the other design variables are kept the same, it shows that the oval constant for 24cm height, for example, will be about 4 times larger than that for 50cm (e.g., 90ml/min vs. 22ml/min). The flow results also can be sensitive to whether or not the tubes are completely occluded during operation. This indicates that manufacturing tolerances should be controlled, or, as mentioned above, means should be provided for adjustment of, or flexibility in, the tube holders 505 to ensure complete tube occlusion. It should be noted, however that although the flow rate is affected by complete occlusion, the system nonetheless yields very repetitive flow rates at a given setting. In other words, the flow rate is repeatable whether the tube is completely occluded or not.
Validation of the Pump for the Portable Renal Replacement System
Pump 1 was used for in vitro blood experiments to prove that it can be used for dialysis treatments. The pump was used to dialyze blood and the results were compared to known dialysis models that have been proven to match well with both in vitro experimental data and published patient data.6
Porcine blood was obtained during desanguination at a local abattoir, and Citrate and Heparin were added to the blood immediately after collection at a ratio of 100: 10:890 (35% Citrate solution: Heparin: blood). The porcine blood was then transported to the laboratory in a thermally insulated container. Dialysate was prepared by mixing concentrates with deionized water at a ratio of 22:38:940 (acid concentrate: bicarbonate concentrate: deionized water).
The individual solute clearance, , is the typical measure of clearance of an individual solute. Manufacturers provide a value of K^A , the clearance multiplied by the surface area, in the specifications for their dialyzers. A dialyzer with a small KoA removes waste more slowly than the one with a larger KoA. Thus, KoA is an important dialyzer characteristic for the prediction of the waste level over time. KoA is different, however, for each solute for different flow rates.
Unfortunately, a typical manufacturer reports only KoA for the flow rate around
500ml/min. This flow rate is consistent with conventional non-portable dialysis machines designed to treat dialysis patients quickly at an outpatient dialysis clinic. The use of a constant, portable dialysis system, on the other hand requires much lower flow rates. As a result, a single pass mode experiment was conducted first to find the KoA value. 500ml of blood was used with the blood flow rate of 105ml/min and dialysate flow rate of 100 ml/min. Creatinine levels were
6 J. C. Olson, "Design and modeling of a portable hemodialysis system," Master of Science in Mechanical Engineering, Mechanical Engineering, Georgia Institute of Technology, Atlanta, 2009. measured over time with an iSTAT analyzer (Abbott). The data points for both single pass mode and recirculation mode are plotted in Fig. 8 against the prediction of the simulation package. As shown, the experiment data closely matches the predicted values for KoA. This result validated the pump for use as a portable renal replacement system in the single pass mode.
A recirculation mode experiment was performed with 450ml of blood, with a flow rate of 74ml/min, and 550ml of dialysate, with a flow rate of 75ml/min. Again, the data points matched the prediction values closely with the same KoA value found in the single pass mode, demonstrating that the pump works also well for the recirculation mode.
Example 2
Finding the Oval Constant
Since the concept of using a finger pump for a portable renal replacement system is demonstrated, the effect of rpm change on the flow rate was tested to find the oval constant that represents the experimental setting. Pump 2 (a second prototype pump) was used, which employed a stronger, faster motor. The experiment results are plotted in Fig. 9 with the model prediction with an oval constant value of 0.36. The plot depicts a generally linear increase in flow rate with only minor variations.
The experimental data was then used to calibrate the model for the predefined
experimental settings. As explained above, the oval constant is used as a lumped constant to account for head changes and/or back flow loss. For a given pump design, however, the oval constant changes substantially linearly with the flow rate change. Thus, the oval constant can be determined by finding the value at which the model prediction closely matches experiment data. Since the main required flow rate for this pump is about lOOml/min, the oval constant that closely matches that region is found.
Effect of Changes in Outlet Head Pressure
As with Pump 1, the effect of outlet, or disposal side, head change on the flow rate was tested with pump 2, and the results are plotted in Fig. 10. Four different head values were tested and compared to the results from pump 1. As shown, the head change did not have a substantial effect on flow rate. As mentioned above, when the fingers do not completely occlude the tube, the flow rate greatly reduces especially when a large outlet head is applied. In this case, the fingers almost completely occlude the tube, thus the effect of outlet head is reduced.
6. OPTIMIZATION OF PUMP DESIGN
With the oval constant found using pump 2, the pump model was used to explore the design space and find an optimized pump design for a portable renal replacement system. The problem is formulated as below.
Given: The pump model with the oval constant 0.36.
Find: The input variable combination for the pump design (e.g., squeeze distance, motor voltage, etc.).
Satisfy: Finger width >0.4cm: The finger width is preferably longer than the critical length to increase efficiency and provide the space for the washer in between fingers.
Objective: 1. Minimize the total volume (i.e., size) of the pump and 2. Maximize efficiency of the pump.
According to the problem formulated above, the design space was explored in the region where the input variables ranged as shown in Table 4. inputs Min Increments Max squeeze distance (cm) 0.2 0.1 1.5
Voltage (V) 3 1.5 12
Table 4. Input variables for the design space exploration
The maximum squeeze distance was chosen as 1.5cm because squeeze distances larger than this tend to cause the flexible tube to shift out of position. The minimum voltage value was chosen to ensure that the motor reaches desired minimum operating speed, and the maximum value is equivalent to the motors nominal voltage. The increment of the voltage was chosen based on the per cell voltage (1.5V) of commercially available batteries.
Other design variables were set to default values. For example, tube width was set to 2.5cm since the pump design that has this motor under the cams yields 2.5cm space for the tube. The target flow rate was set to 130ml/min. The Actual flow rate required was lOOml/min, but a 130 ml/min target flow rate was used to provide a 30% safety margin. As a result of the design space exploration, many options were found, and five candidate pump designs are shown Table 5.
Candidates: 1 2 3 4 5
squeeze 0.5 0.8 0.5 0.4 0.4
distance (cm)
Voltage (V) 6.0 6.0 7.5 9.0 12.0
pump body 127.3 117.8 105.7 97.8 78.8
volume (cm3)
width (cm) 4.4 5.0 4.4 4.2 4.2
depth (cm) 7.1 5.0 5.9 6.0 4.8
height (cm) 4.1 4.7 4.1 3.9 3.9
Efficiency 0.072 0.072 0.046 0.032 0.018
Watt hour 0.8 0.8 1.3 1.8 3.2
(Wh)
RPM (/min) 52.9 52.9 67.8 82.7 112.4
finger width 0.78 0.49 0.61 0.62 0.46
(cm)
total volume 129.1 119.5 108.5 101.7 85.9
(cm3)
Table 5. Pump design candidates
Comparing efficiency and total pump volume, we find that the smaller pump volume tends to yield lower efficiency. As shown, one can choose any of these designs to achieve a flow rate of 130ml/min. Thus, the ultimate decision can be based on the predominant design factor such as, for example and not limitation, overall pump size, efficiency requirements, or pumping volume. In this case, the second design yields a relatively small pump volume while retaining good efficiency.
Example 3
Pump 3 (a third pump prototype) was built according to the Candidate 2 design from Table 5 above and tested to determine if its performance matches model predictions. Since an oval constant value of 0.36 was used for the optimization in the previous section, the same value was used in the model for preliminary validation. A 1.6x0.8cm Penrose drain tube was used for the experiments and the results are shown in Fig. 11 with model prediction values.
The size reduction of the pump yielded an unexpected result when compared to pump 2. As shown, the flow rate did not increase linearly but exponentially as rpm increased.
Comparison of the experimental results with the model results [OC=0.3 (1.6x0.8cm) and
OC=0.36 (1.6x0.8cm) curves] shows that pump 3 provides flow rates similar to the model with OC = 0.3 at low speeds, similar to the model with OC = 0.36 at medium speeds, and greater than the model with OC = 0.36 at higher speeds. As shown, the pump can achieve a lOOml/min flow rate at 7.9V (66rpm, 3.2% efficiency) and 130ml/min flow rate at 9V (76rpm, 3.2% efficiency). The electrical current varied between 0.05-0.12A.
The expected performance of the pump with 2.5x0.8cm tube is also plotted in Fig. 11
[OC=0.3 (2.5x0.8cm) curve] and generated a 108ml/min flow rate at 6V. The efficiency is predicted to be 6% with less than 1W power consumption. The pump housing is approximately 5cmx5cmx4.7cm, and including the motor and battery compartment, approximately
5cmx6.5cmx4.7cm (153cm ). Pump 3 is compatible with a variety of tubing sizes, though power consumption changes with changes in tube size (i.e., larger tubing tends to increase power consumption). Compared to conventional portable renal replacement systems, which can be 317 cm and consume approximately 10W of power, the proposed pump design achieves a 52% reduction in size and an 89% savings in energy consumption. In addition, no check valves are required minimizing problems associated with clogging or sticking valves, for example.
While several possible embodiments are disclosed above, embodiments of the present invention are not so limited. For instance, while several possible configurations have been disclosed (e.g., a camshaft driven design and a SMA driven design), other suitable materials and configurations could be selected without departing from the spirit of the invention. In addition, the location and configuration used for various features of embodiments of the present invention can be varied according to, for example, the intended use of the pump, or a particular pumping volume requirement, viscosity, or chemical resistance requirement. Such changes are intended to be embraced within the scope of the invention.
7 R. V. B. H. Gura, Edmond, "Dual- ventricle pump cartridge, pump and method of use in a wearable continuous renal replacement therapy device," United States Patent, 2007 The specific configurations, choice of materials, and the size and shape of various elements can be varied according to particular design specifications or constraints requiring a device, system, or method constructed according to the principles of the invention. Such changes are intended to be embraced within the scope of the invention. The presently disclosed embodiments, therefore, are considered in all respects to be illustrative and not restrictive. The scope of the invention is indicated by the appended claims, rather than the foregoing description, and all changes that come within the meaning and range of equivalents thereof are intended to be embraced therein.

Claims

1. A pump system for pumping one or more fluids comprising:
a housing comprising:
a first tubing holder for holding a length of flexible tubing; and
a first axle disposed in the housing;
a plurality of fingers, each finger comprising an axle hole, pivotally coupled to the first axle; and
a drive system configured to move each of the plurality of fingers sequentially from a first position to a second position;
wherein each of the fingers at least partially occludes a portion of the flexible tubing in the second position.
2. The pump system of Claim 1, wherein each of the fingers substantially completely occludes the portion of the flexible tubing in the second position.
3. The pump system of Claim 1, wherein the tubing holder comprises a channel and a plane surface; and
wherein each of the plurality of fingers compresses the flexible tubing between the finger and the plane surface when the finger is in the second position.
4. The pump system of Claim 3, wherein the plane surface further comprises a resilient cover to prevent over compression of the flexible tubing in the second position.
5. The pump system of Claim 1, wherein the drive system comprises a camshaft comprising a central shaft and a plurality of cam lobes; and
a motor for driving the camshaft in a rotary motion.
6. The pump system of Claim 5, wherein each of the plurality of cam lobes is a modified eccentric design.
The pump system of Claim 5, wherein the motor drives the camshaft directly.
8. The pump system of Claim 5, wherein the motor drives the camshaft with a belt.
9. The pump system of Claim 5, wherein the camshaft further comprises a driven gear mounted to the central shaft; and
wherein the motor comprises a drive gear mounted to the motor and in communication with the driven gear to drive the camshaft in a rotary motion.
10. The pump system of Claim 9, wherein the driven gear comprises a drive gear system comprising two or more gears in communication with each other and with the driven gear to drive the camshaft in a rotary motion.
11. The pump system of Claim 1, wherein the drive system comprises a plurality of shape memory alloy (SMA) wires;
wherein each of the plurality of fingers further comprises:
a first SMA wire coupled to the finger above the axle hole; and a second SMA wire coupled to the finger below the axle hole; and wherein the first and second SMA wires can be individually activated to move the fingi back and forth between the first position and the second position.
12. The pump system of Claim 11, wherein the first SMA wire moves the finger from the first position to the second position; and
wherein the second SMA wire moves the finger from the second position to the first position.
13. The pump system of Claim 1, wherein at least one of the plurality of fingers is in the second position at any given time to prevent backflow in the flexible tubing.
14. The system of Claim 1, further comprising an inlet connector and an outlet connector for connecting the tubes to the length of flexible tubing;
wherein the inlet connector comprises an inlet port disposed proximate a top portion of the inlet connector; and
wherein the outlet connector comprises an outlet port disposed proximate a bottom portion of the outlet connector.
15. A system for pumping two or more fluids comprising:
a housing, with a first side, a middle, and a second side, comprising:
a first tubing holder for holding a first flexible tube;
a second tubing holder for holding a second flexible tube;
a first axle disposed on a first side of the housing; and
a second axle disposed on the second side of the housing;
a first set of two or more fingers, each finger comprising an axle hole, pivotally coupled to the first axle;
a second set of two or more fingers, each finger comprising an axle hole, pivotally coupled to the second axle;
a camshaft, comprising a central shaft and a plurality of cam lobes, disposed in the middle of the housing; and
a motor for driving the camshaft in a rotary motion;
wherein the camshaft sequentially moves the first set of fingers and the second set of fingers from a first position to a second position;
wherein each of the first set of fingers at least partially occludes a portion of the first flexible tubing in the second position;
wherein each of the second set of fingers at least partially occludes a portion of the second flexible tubing in the second position; and
wherein the sequential occlusion of the first and second flexible tubes by the fingers pumps fluid through the tubes.
16. The system of Claim 15, wherein the first and second tubes each further comprise an inlet connector and an outlet connector for connecting the tubes to external tubing;
wherein the inlet connector comprises an inlet port disposed proximate a top portion of the inlet connector; and
wherein the outlet connector comprises an outlet port disposed proximate a bottom portion of the outlet connector.
17. The system of Claim 16, wherein the inlet connector further comprises a steeper change in cross-sectional area from a first side to a second side than the outlet connector.
18. The system of Claim 15, wherein each cam lobe has a duration angle of between approximately 30 degrees and 180 degrees of rotation.
19. The system of Claim 15, wherein each of the fingers further comprises a first shoulder on a first side of the axle hole and a second shoulder on the second side of the axle hole to reduce friction.
20. The system of Claim 15, further comprising a washer disposed between each of the fingers to reduce friction.
21. The system of Claim 15, wherein the motor is an electric motor.
22. A method of manufacturing a pump comprising:
providing a housing with a first end, a second end, a first side, a middle, a second side, and one or more tubing holders;
mounting a first set of one or more fingers on a first axle;
mounting the first axle proximate the first side of the housing;
mounting a camshaft, comprising one or more cam lobes, in the middle of the housing proximate the first set of fingers;
mounting a motor proximate the camshaft to rotate the camshaft;
wherein each of the one or more cam lobes is disposed proximate one of the first set of one or more fingers such that, as the camshaft rotates, each cam lobe activates a respective finger; and
wherein activating the respective finger comprises moving the respective finger from a first, open position to a second closed position.
23. The method of manufacture of Claim 22, further comprising:
mounting a second set of one or more fingers on a second axle;
mounting the second axle proximate the second side of the housing;
wherein each of the one or more cam lobes is disposed proximate one of the first set of one or more fingers and one of the second set of one or more fingers such that, as the camshaft rotates, each cam lobes activates a respective finger from the first set and a respective finger from the second set.
24. The method of manufacture of Claim 23, wherein the cam lobes are disposed on the camshaft such that the cam lobes activate the first and second sets of one or more fingers sequentially.
25. The method of manufacture of Claim 22, wherein the cam lobes are disposed on the camshaft such that the cam lobes activate the first set of one or more fingers sequentially.
26. The method of manufacture of Claim 22, further comprising:
affixing a drive gear to the motor; and
affixing a driven gear to the camshaft;
wherein the drive gear rotates the driven gear.
27. The method of manufacture of Claim 22, wherein motor is directly attached to the camshaft.
28. The method of manufacture of Claim 22, wherein the motor and the camshaft are coupled using a drive belt.
29. The method of manufacture of Claim 22, wherein the housing further comprises a first adjustment means to enable the distance between the tubing holder and the camshaft to be adjusted.
30. The method of manufacture of Claim 22, wherein the housing further comprises a second adjustment means to enable the height of the camshaft to be adjusted.
31. The method of manufacture of Claim 22, wherein the first and second sides of the housing are coupled to the housing with hinges to enable insertion of tubing in the tubing holders.
32. The method of manufacture of Claim 31, wherein the hinges are independently adjustable to enable different sizes of tubing to be inserted in the tubing holders.
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US20180023555A1 (en) * 2016-07-22 2018-01-25 Mallinckrodt Nuclear Medicine Llc Pump for operation in radioactive environment

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