WO2017153167A1 - Method for producing wedge-shaped, thermoplastic films and use thereof - Google Patents

Method for producing wedge-shaped, thermoplastic films and use thereof Download PDF

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Publication number
WO2017153167A1
WO2017153167A1 PCT/EP2017/054029 EP2017054029W WO2017153167A1 WO 2017153167 A1 WO2017153167 A1 WO 2017153167A1 EP 2017054029 W EP2017054029 W EP 2017054029W WO 2017153167 A1 WO2017153167 A1 WO 2017153167A1
Authority
WO
WIPO (PCT)
Prior art keywords
wedge
shaped
thermoplastic
film
flat
Prior art date
Application number
PCT/EP2017/054029
Other languages
German (de)
French (fr)
Inventor
Wojciech KLUCZEWSKI
Stephan GIER
Stefan Lücke
Original Assignee
Saint-Gobain Glass France
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint-Gobain Glass France filed Critical Saint-Gobain Glass France
Priority to CN201780000242.2A priority Critical patent/CN107614233A/en
Publication of WO2017153167A1 publication Critical patent/WO2017153167A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/224Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length having a profiled section, e.g. tubes, rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/44Compression means for making articles of indefinite length
    • B29C43/46Rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/04Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
    • B29C55/06Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique parallel with the direction of feed
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    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12Thermoplastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3052Windscreens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2250/40Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
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    • B32B2307/41Opaque
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00Properties of the layers or laminate
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/538Roughness
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/748Releasability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/006Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
    • GPHYSICS
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    • G02B27/0101Head-up displays characterised by optical features
    • G02B2027/0118Head-up displays characterised by optical features comprising devices for improving the contrast of the display / brillance control visibility
    • G02B2027/012Head-up displays characterised by optical features comprising devices for improving the contrast of the display / brillance control visibility comprising devices for attenuating parasitic image effects
    • G02B2027/0121Parasitic image effect attenuation by suitable positioning of the parasitic images
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
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    • G02B27/01Head-up displays
    • G02B2027/0192Supplementary details
    • G02B2027/0194Supplementary details with combiner of laminated type, for optical or mechanical aspects

Definitions

  • Laminated glass panels are also used in other areas. These include, for example, building glazings or information displays, e.g. in museums or as advertising displays.
  • a laminated glass pane generally has two glass surfaces or disks, which are laminated to an intermediate layer.
  • the discs themselves may have a curvature and are usually of constant thickness.
  • the intermediate layer typically comprises a thermoplastic material, preferably polyvinyl butyral (PVB), of a predetermined thickness, e.g. 0.76 mm, on.
  • PVB polyvinyl butyral
  • laminated glass is also used as a head-up display (HUD) to display information.
  • HUD head-up display
  • an image is projected onto the laminated glass panes by means of a projection device in order to show the viewer information in the field of view.
  • the projection device is e.g. arranged on the dashboard, so that the projected image is reflected on the nearest glass surface of the inclined towards the viewer laminated glass in the direction of the viewer (see, for example, the European patent EP 0 420 228 B1 or the German patent application DE 10 2012 21 1 729 A1) ,
  • a pure classical compensation of ghost images leads to overcompensation for double images in transmission. This leads to irritating the respective observer or, in the worst case, receiving misinformation. So far, an attempt is made to solve this problem by the fact that the surfaces of the discs are no longer parallel, but arranged at a fixed angle. This is achieved, for example, in that the intermediate layer is wedge-shaped with a continuously linear and / or non-linearly increasing and / or decreasing thickness. In the automotive industry, the thickness is typically varied so that the smallest thickness is provided at the lower end of the laminated glass pane toward the engine compartment, while the thickness increases toward the roof.
  • German Patent Application DE 101 12 935 A1 discloses a disk arrangement, in particular for a motor vehicle side window, which has at least one flat, optically transparent element curved in at least one plane.
  • the planar element has a wedge shape in its surface plane, wherein a wedge angle in the direction of extends through a normal of the element and a line of sight of a vehicle occupant plane. Details of the production of the wedge-shaped element are not apparent from the German patent application.
  • the flat property also includes the substantially flat property.
  • substantially means that the quantity in question deviates from the exact value to an extent that does not affect the application-technical profile.
  • the flat, thermoplastic plastic films are transparent.
  • Transparent in the sense of the invention is then understood to be a plastic film which has a transmission in the visible spectral range> 70%.
  • plastic films for the vehicle sector which are not in the traffic-relevant field of view of a driver, for example for roof windows, but the transmission can also be much lower, for example> 5%.
  • the thickness of the flat, thermoplastic plastic films can vary widely and depends primarily on the intended use.
  • the flat, thermoplastic plastic films can be formed by one or by a plurality of flat, thermoplastic plastic films arranged one above the other, the thickness of the flat, thermoplastic plastic films preferably being from 100 ⁇ m to 2000 ⁇ m, and typically from 380 mm to 760 ⁇ m.
  • the width of the flat, thermoplastic plastic films can vary widely and are perfectly adapted to the respective intended use.
  • the flat thermoplastic films are 0.25 to 4 meters wide. However, they can also be wider than 4 m for custom-made products.
  • thermoplastic plastic films are unwound from a supply roll and transported to a heating drum on.
  • the heated, flat, thermoplastic films are transported to the nip between two heated platens.
  • the pressure rollers preferably have a stainless steel surface and are non-sticky. In addition, they may have an embossed pattern which serves to preserve the surface roughness of the wedge-shaped thermoplastic resin films.
  • the length of the pressure rollers corresponds at least to the width of the respective processed, heated, flat, thermoplastic plastic films.
  • the heated pressure rollers have a temperature which is also above the glass transition temperature and below the melting temperature of each to be processed, flat, thermoplastic film.
  • the gap of the heated pressure rollers has a clear width which corresponds to the cross-sectional profile of the produced, wedge-shaped, thermoplastic plastic film.
  • the clear width corresponds to a cross-sectional profile of the wedge-shaped, thermoplastic plastic films with a wedge angle of 0.01 mrad to 0.7 mrad, preferably from 0.1 mrad to 0.3 mrad.
  • the resulting nip-pressed, warm, thermoplastic, wedge-shaped cross-sectional plastic films are conveyed to a stretching apparatus where they are stretched.
  • a stretching cone is used as a stretching device with which the wedge film is brought into shape.
  • the expression that a film is stretched also means that the wedge film is shaped.
  • the stretched, warm, wedge-shaped, thermoplastic films are transported to a cooler where they are cooled to a temperature of 0 ° C to 20 ° C.
  • cooling devices cooling rolls, cooling tables or cold air blowers can be used.
  • the cooled, wedge-shaped, thermoplastic films are fed to a cutting device where they are cut to the appropriate sizes.
  • the cutting device may be a mechanical device with cutting knives or a laser cutting device.
  • the cut, wedge-shaped, thermoplastic plastic films can be easily stored until further processing.
  • a cut, wedge-shaped, thermoplastic plastic film is placed between two opaque or transparent panes, which have one or no non-stick surface, after which the resulting assembly is hot-pressed. If the surface is not anti-adhesive, the result is a permanent connection between the two panes, ie a composite. If the Surface is non-sticky equipped, the composite is again soluble, which may be advantageous for specific uses.
  • At least two congruent, wedge-shaped, thermoplastic plastic films are precisely superposed and placed between two opaque or transparent panes, which have one or no non-sticky surface. Subsequently, the assembly is hot pressed, resulting in a re-releasable or permanent composite with a wedge-shaped, thermoplastic plastic film.
  • the wedge angle of this wedge-shaped thermoplastic film is equal to or substantially equal to the sum of the two wedge angles of the original wedge-shaped thermoplastic films.
  • the first pane and / or the second pane of the transparent composite pane preferably contains glass, particularly preferably flat glass, float glass, quartz glass, borosilicate glass or soda-lime glass, or clear plastics, preferably rigid clear plastics, in particular polyethylene, polypropylene, polycarbonate, polymethyl methacrylate, Polystyrene, polyamide, polyester, polyvinyl chloride and / or mixtures thereof.
  • glass particularly preferably flat glass, float glass, quartz glass, borosilicate glass or soda-lime glass, or clear plastics, preferably rigid clear plastics, in particular polyethylene, polypropylene, polycarbonate, polymethyl methacrylate, Polystyrene, polyamide, polyester, polyvinyl chloride and / or mixtures thereof.
  • clear plastics preferably rigid clear plastics, in particular polyethylene, polypropylene, polycarbonate, polymethyl methacrylate, Polystyrene, polyamide, polyester, polyvinyl chloride and / or mixtures thereof
  • the transparent pane may have any three-dimensional shape.
  • the three-dimensional shape has no shadow zones, so that it can be coated, for example, by sputtering.
  • the substrates are planar or slightly or strongly bent in one direction or in several directions of the space. In particular, planar substrates are used.
  • the transparent discs may be colorless or colored.
  • VSG Laminated safety glass
  • FIG. 1 shows the flowchart I which schematically illustrates the production of wedge-shaped thermoplastic films 1 of a desired size.
  • a flat, transparent, clear PVB film 2 of a width of 1 m and a thickness of 760 ⁇ was unwound from a supply roll 3 and transported to a heating drum 4 made of steel and heated there to a temperature of 90 ° C. From the heating drum 4, the heated PVB film 2 was transported to the gap 5.1 of two heatable pressure rollers 5 a length of 1 m. The gap 5.1 had a clear width 5.2 which corresponded to the cross-sectional profile 1 .1 of the wedge-shaped, thermoplastic PVB film 1 to be produced.
  • the discharged, wedge-shaped, thermoplastic PVB film 1 had the desired wedge angle 1.2 of 0.3 mrad and was fed to a stretching cone as a stretching device 6.
  • the stretched PVB film 1 was cooled by means of a cold air blower and cooling table as the cooling device 7 and further transported to a mechanical cutting device 8, where it was cut to the desired sizes.
  • FIG. 2 shows flow chart II of the production of a transparent composite 9 as a laminated safety glass pane (VSG) for use as a windscreen with head-up display (HUD) for motor vehicles.
  • VSG laminated safety glass pane
  • HUD head-up display
  • FIG. 3 shows the flow diagram III of the production of a transparent composite 9 as a laminated safety glass pane (VSG) for use as a windscreen with head-up display (HUD) for motor vehicles.
  • Float glass pane 10 / PVB film 1 / PVB film 1 / float glass pane 10 by means of a precompounding process (calender roll, quench or vacuum bag method) and in this case permanently bonded together using an autoclave process.
  • the resulting composite 9 with a welded PVB film 1 a with the wedge angle 1 a.2 of 0.6 mrad was outstandingly suitable as a laminated safety glass (VSG) for use as a windshield with head-up display (HUD) for motor vehicles.
  • VSG laminated safety glass
  • HUD head-up display

Abstract

The invention relates to a continuous method for producing a wedge-shaped, thermoplastic film (1), comprising the method steps of (A) unwinding a flat, thermoplastic film (2) from a supply roll (3) and transporting same onwards to a heating drum (4), (B) heating the plastics film (2) with a heating drum (4) and transporting same onwards to compression rollers (5), (C) pressing the plastics film (2) in the nip (5.1) between two heated compression rollers (5), wherein the nip (5.1) has a clear width (5.2) which corresponds to the cross-sectional profile (1.1) of the plastics film (1) to be produced, and transporting same onwards to a stretching apparatus (6), (D) stretching the plastics film (1) with a wedge-shaped cross-sectional profile (1.1) in the stretching apparatus and transporting the plastics film (1) onwards to a cooling apparatus (7), (E) cooling the plastics film (1) in the cooling apparatus (7) and transporting same onwards to a cutting apparatus (8), and (F) cutting the plastics film (1) to the desired dimensions in the cutting apparatus (8), and also relates to a method for producing a composite (9) of two panes (10) with a plastics film (1) or at least two plastics films (1a) as intermediate layer, and to a transparent composite (9) produced in such a way and the use thereof.

Description

Verfahren zur Herstellung keilförmiger, thermoplastischer Kunststofffolien und ihre  Process for producing wedge-shaped, thermoplastic plastic films and their
Verwendung  use
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung keilförmiger, thermoplastischer Kunststofffolien. The present invention relates to a process for producing wedge-shaped, thermoplastic plastic films.
Des Weiteren betrifft die vorliegende Erfindung Verbünde mindestens zweier Scheiben mit einer verbindenden Zwischenschicht aus mindestens einer keilförmigen, thermoplastischen Folie. Furthermore, the present invention relates to composites of at least two discs with a connecting intermediate layer of at least one wedge-shaped, thermoplastic film.
Nicht zuletzt betrifft die vorliegende Erfindung die Verwendung der Verbünde. Last but not least, the present invention relates to the use of the composites.
Verbundglasscheiben (VGS) werden heutzutage an vielen Orten, insbesondere im Fahrzeugbau, verwendet. Dabei umfasst der Begriff Fahrzeug unter anderem Straßenfahrzeuge, Flugzeuge, Schiffe, landwirtschaftliche Maschinen oder auch Arbeitsgeräte. Laminated glass (VGS) are nowadays used in many places, especially in vehicle construction. The term vehicle includes, inter alia, road vehicles, aircraft, ships, agricultural machinery or implements.
Auch in anderen Bereichen werden Verbundglasscheiben verwendet. Hierzu zählen beispielsweise Gebäudeverglasungen oder Informationsdisplays, z.B. in Museen oder als Werbedisplays. Laminated glass panels are also used in other areas. These include, for example, building glazings or information displays, e.g. in museums or as advertising displays.
Dabei weist eine Verbundglasscheibe im Allgemeinen zwei Glasflächen oder Scheiben auf, die auf eine Zwischenschicht laminiert sind. Die Scheiben selbst können eine Krümmung aufweisen und sind in aller Regel von konstanter Dicke. Die Zwischenschicht weist in aller Regel ein thermoplastisches Material, vorzugsweise Polyvinylbutyral (PVB), einer vorbestimmten Dicke, z.B. 0,76 mm, auf. In this case, a laminated glass pane generally has two glass surfaces or disks, which are laminated to an intermediate layer. The discs themselves may have a curvature and are usually of constant thickness. The intermediate layer typically comprises a thermoplastic material, preferably polyvinyl butyral (PVB), of a predetermined thickness, e.g. 0.76 mm, on.
Da die Verbundglasscheiben häufig in Bezug auf einen Betrachter geneigt sind, kommt es zu Doppelbildern. Diese Doppelbilder sind dadurch bedingt, dass einfallendes Licht in aller Regel nicht vollständig durch beide Scheiben tritt, sondern dass zumindest ein Teil des Lichtes reflektiert wird und erst danach durch die zweite Scheibe tritt. Since the laminated glass panels are often inclined with respect to a viewer, there are double images. These double images are due to the fact that incident light usually does not completely pass through both discs, but that at least part of the light is reflected and only then passes through the second disc.
Diese Doppelbilder sind insbesondere bei Dunkelheit wahrnehmbar, vor allem bei stark einstrahlenden Lichtquellen, wie z.B. die Scheinwerfer eines entgegenkommenden Fahrzeugs. Diese Doppelbilder sind extrem störend und ein Sicherheitsproblem. These double images are particularly noticeable in the dark, especially in strongly irradiating light sources, such as the headlights of an oncoming vehicle. These double images are extremely disturbing and a security problem.
Häufig werden Verbundglasscheiben auch als Head-Up-Display (HUD) zur Anzeige von Informationen verwendet. Dabei wird mittels einer Projektionsvorrichtung ein Bild auf die Verbundglasscheiben projiziert, um dem Betrachter eine Information ins Sichtfeld einzublenden. Im Fahrzeugbereich wird die Projektionseinrichtung z.B. auf dem Armaturenbrett angeordnet, so dass das projizierte Bild auf der nächstliegenden Glasfläche der zum Betrachter hin geneigten Verbundglasscheibe in Richtung des Betrachters reflektiert wird (vgl. z.B. das europäische Patent EP 0 420 228 B1 oder die deutsche Offenlegungsschrift DE 10 2012 21 1 729 A1 ). Often laminated glass is also used as a head-up display (HUD) to display information. In this case, an image is projected onto the laminated glass panes by means of a projection device in order to show the viewer information in the field of view. In the vehicle sector, the projection device is e.g. arranged on the dashboard, so that the projected image is reflected on the nearest glass surface of the inclined towards the viewer laminated glass in the direction of the viewer (see, for example, the European patent EP 0 420 228 B1 or the German patent application DE 10 2012 21 1 729 A1) ,
Hier tritt wiederum ein Teil des Lichts in die Verbundglasscheiben ein und wird nun z.B. an der inneren Grenzschicht der vom Betrachter aus gesehen weiter außen liegenden Glasfläche und der Zwischenschicht reflektiert und tritt anschließend versetzt aus der Verbundglasscheibe aus. Auch hier tritt ein ähnlicher Effekt, der Effekt der Geisterbilder, in Bezug auf das darzustellende Bild auf. Here again some of the light enters the laminated glass and is now e.g. at the inner boundary layer of the glass surface lying further outward from the viewer and the intermediate layer reflects and then exits offset from the laminated glass. Again, there is a similar effect, the effect of the ghosting, on the image to be displayed.
Eine reine klassische Kompensation von Geisterbildern führt dazu, dass eine Überkompensation für Doppelbilder in Transmission zu beobachten ist. Dies führt dazu, dass der jeweilige Betrachter irritiert wird oder im schlimmsten Fall eine Fehlinformation erhält. Bislang wird versucht, dieses Problem dadurch zu lösen, dass die Oberflächen der Scheiben nicht mehr parallel, sondern in einem festen Winkel angeordnet werden. Dies wird zum Beispiel dadurch erreicht, dass die Zwischenschicht keilförmig mit kontinuierlich linear und/oder nichtlinear ansteigender und/oder abnehmender Dicke ist. Im Fahrzeugbau wird typischerweise die Dicke so variiert, dass am unteren Ende der Verbundglasscheibe hin zum Motorraum die kleinste Dicke vorgesehen ist, während die Dicke zum Dach hin ansteigt. A pure classical compensation of ghost images leads to overcompensation for double images in transmission. This leads to irritating the respective observer or, in the worst case, receiving misinformation. So far, an attempt is made to solve this problem by the fact that the surfaces of the discs are no longer parallel, but arranged at a fixed angle. This is achieved, for example, in that the intermediate layer is wedge-shaped with a continuously linear and / or non-linearly increasing and / or decreasing thickness. In the automotive industry, the thickness is typically varied so that the smallest thickness is provided at the lower end of the laminated glass pane toward the engine compartment, while the thickness increases toward the roof.
Verbundglasscheiben dieser Art mit keilförmiger Zwischenschicht und die optischen Gesetze, auf denen sie beruhen, sind an sich bekannt und werden beispielsweise in den internationalen Patentanmeldungen WO 2015/086234 A1 und WO 2015/086233 A1 , den amerikanischen Patenten US 8,451 ,541 B2, US 7,060,343 B2, US 6,881 ,472 B2, US 6,636,370 B2 und US 5,013,134 oder den deutschen Offenlegungsschriften DE 10 2007 095 323 A1 , DE 196 1 1 483 A1 und DE 195 35 053 A1 beschrieben. Laminated glass panes of this type having a wedge-shaped intermediate layer and the optical laws on which they are based are known per se and are described, for example, in International Patent Applications WO 2015/086234 A1 and WO 2015/086233 A1, US Pat. Nos. 8,451,541 B2, 7,060,343 B2, US Pat. No. 6,881,472 B2, US Pat. No. 6,636,370 B2 and US Pat. No. 5,013,134 or German Offenlegungsschriften DE 10 2007 095 323 A1, DE 196 1 1 483 A1 and DE 195 35 053 A1.
Der erforderliche Keilwinkelverlauf und das daraus resultierende Dickenprofil der Zwischenschicht muss für jede Scheibenform gesondert berechnet werden. Bislang wird das erfindungsgemäße Dickenprofil durch Verwendung einer entsprechenden Schlitzdüse bei der Extrusion der Folie, oder aber durch gezieltes Recken der mit einem entsprechenden Temperaturprofil aufgeheizten Folie erreicht. Es ist aber auch möglich, durch nachträgliches Abtragen der Folie das gewünschte Dickenprofil zu erzeugen. Diese Methoden können auch kombiniert werden, indem beispielsweise das Dickenprofil in der einen Richtung durch eine entsprechende Schlitzdüse bei der Extrusion und in der anderen Richtung durch nachträgliches entsprechendes Recken der Folie erzeugt wird. The required wedge angle profile and the resulting thickness profile of the intermediate layer must be calculated separately for each disk shape. So far, that will Thickness profile according to the invention achieved by using a corresponding slot nozzle in the extrusion of the film, or by targeted stretching of the heated film with a corresponding temperature profile. But it is also possible to produce by subsequent removal of the film, the desired thickness profile. These methods can also be combined by, for example, producing the thickness profile in one direction through a corresponding slot die during extrusion and in the other direction by subsequently correspondingly stretching the film.
Bei dieser Art der Herstellung treten jedoch Probleme auf. In this type of production, however, problems arise.
Wenn die hergestellten Folienbahnen für die Lagerung und den Versand zu Rollen aufgewickelt werden, nehmen die Rollen eine zunehmend konische Form an, was bei der Handhabung und dem Transport der Rollen zu Schwierigkeiten führt. Um diese Schwierigkeiten zu vermeiden, ist es aus dem europäischen Patent EP 0 647 329 B1 bekannt, Folienbahnen herzustellen, die an beiden Rändern auf einer Breite von wenigstens 20 % der Bandbreite ein gleichmäßiges Dickenprofil und ein anschließendes keilförmige Dickenprofil aufweisen, dass sich jeweils bis zur Mitte der Folienbahn erstreckt. Diese nur im Mittelfeld keilförmig ausgebildeten Folienbahnen können dann auf herkömmliche zylindrische Kerne bis zu einer Länge von etwa 300 m aufgewickelt werden. Die Bahnen werden für die Weiterverarbeitung in der Mitte durchgetrennt, auf die gewünschte Form zugeschnitten und so mit den Einzelglasscheiben zusammengelegt, dass der keilförmigen Teil der Bahn im unteren Bereich der Windschutzscheibe liegt, indem das HU D-Sichtfenster angeordnet ist. Bei diesem Verfahren müssen aber die herausragenden Teile der Folien mit gleichmäßigem Dickenprofil entfernt werden und als unbrauchbarer Abfall entsorgt werden. When the produced film webs are wound into rolls for storage and shipping, the rolls assume an increasingly conical shape, which leads to difficulties in handling and transporting the rolls. In order to avoid these difficulties, it is known from European patent EP 0 647 329 B1 to produce film webs which have a uniform thickness profile and a subsequent wedge-shaped thickness profile at both edges over a width of at least 20% of the belt width Center of the film web extends. These film webs, which are wedge-shaped only in the midfield, can then be wound onto conventional cylindrical cores up to a length of about 300 m. The webs are severed for further processing in the middle, cut to the desired shape and so merged with the individual glass panes, that the wedge-shaped part of the web lies in the lower area of the windshield by the HU D-view window is located. In this method, but the outstanding parts of the films must be removed with a uniform thickness profile and disposed of as unusable waste.
Aus der Übersetzung der europäischen Patentschriften EP 1 063 205 B 1 , DE 699 05 020 T2, ist ein Verfahren zur Herstellung eines Zwischenschichtfilms für Verbundglas bekannt, bei dem man die Ausgangszusammensetzung für den Zwischenschichtfilm einer Produktionsanlage zuführt, die einen Extruder, eine Strangpressmatrize, eine erste Kühldruckwalze und eine zweite Kühldruckwalze aufweist, wobei die beiden Kühldruckwalzen jeweils eine lichte Weite haben, die entsprechend dem gewünschten Querschnittsprofil des herzustellenden Zwischenschichtfilms korrigiert wird. Bei diesem Verfahren besteht aber die Gefahr, dass der thermoplastische Kunststoff in den Kühldruckwalzen zu stark abkühlt, wodurch unbefriedigende Ergebnisse erzielt werden. Außerdem kommt es zu Problemen, wenn keilförmige, thermoplastische Kunststofffolien mit vergleichsweise großen Keilwinkeln in der Größenordnung von beispielsweise 0,6 mrad hergestellt werden sollen. From the translation of European patents EP 1 063 205 B1, DE 699 05 020 T2, a method for producing an interlayer film for laminated glass is known, in which the starting composition for the interlayer film is fed to a production line comprising an extruder, an extrusion die, a first cooling pressure roller and a second cooling pressure roller, wherein the two cooling pressure rollers each have a clear width, which is corrected according to the desired cross-sectional profile of the intermediate layer film to be produced. In this method, however, there is a risk that the thermoplastic in the cooling pressure rollers cools too much, whereby unsatisfactory results are achieved. In addition, there are problems when wedge-shaped thermoplastic films with comparatively large wedge angles in the order of, for example, 0.6 mrad to be produced.
Aus der internationalen Patentanmeldung WO 2006/122305 ist ein kontinuierliches Verfahren zur Herstellung einer keilförmigen, thermoplastischen Kunststofffolie aus PVB bekannt. Die Kunststofffolie kann auch aus mehreren übereinandergelegten Folien aufgebaut sein. Die Kunststofffolie wird einem beheizten Kalander zugeführt, wo sie ausgebreitet und bis zur gewünschten Dicke gestreckt wird. Der Spalt des Kalanders kann eine lichte Weite haben, die dem Querschnittsprofil der keilförmigen thermoplastischen Kunststofffolie entspricht. In der Folge wird die keilförmige thermoplastische Kunststofffolie gestreckt, gekühlt und zugeschnitten. Angaben zur Temperatur, bei dem das bekannte Verfahren durchgeführt werden soll, fehlen indes. International patent application WO 2006/122305 discloses a continuous process for producing a wedge-shaped, thermoplastic plastic film of PVB. The plastic film can also be constructed of several superimposed films. The plastic film is fed to a heated calender where it is spread and stretched to the desired thickness. The gap of the calender may have a clear width that corresponds to the cross-sectional profile of the wedge-shaped thermoplastic film. As a result, the wedge-shaped thermoplastic resin film is stretched, cooled and cut. Information on the temperature at which the known method is to be carried out, however, missing.
Ein ähnliches Verfahren geht aus der veröffentlichten japanischen Patentanmeldung JP 2000-044296 A hervor. Hierin wird beschrieben, dass der PVB-Film durch mehrere Heizungsrollen, die den PVB-Film im Zickzack führen, auf 100 bis 130 °C erhitzen. Der erwärmte Film wird im Weiteren durch den Spalt zwischen zwei unbeheizten Rollen geführt, wodurch er einen keilförmigen Querschnitt erhält. Ob der keilförmige PVB-Film verstreckt wird geht aus japanischen Patentanmeldung nicht hervor. Vor dem Zuschnitt wird der warme PVB-Film auf -2 °C gekühlt. A similar process is disclosed in Japanese Published Patent Application JP 2000-044296A. It is described herein that the PVB film is heated to 100 to 130 ° C by a plurality of heating rollers which zigzag the PVB film. The heated film is further guided through the gap between two unheated rollers, giving it a wedge-shaped cross-section. Whether the wedge-shaped PVB film is stretched is not apparent from Japanese patent application. Before cutting, the warm PVB film is cooled to -2 ° C.
Aus dem amerikanischen Patent US 2,933,759 geht eine Vorrichtung zum Verstrecken von Kunststofffolien für die Zwischenschichten von Verbundglasscheiben für Automobile hervor. Ob diese Kunststofffolien keilförmig sind, wird nicht angegeben. US Pat. No. 2,933,759 discloses an apparatus for stretching plastic films for the intermediate layers of laminated glass panes for automobiles. Whether these plastic films are wedge-shaped, is not specified.
Aus der europäischen Patentanmeldung EP 2 905 127 A1 ist ein Verfahren zur Herstellung von Verbundglaslaminaten aus einem Schichtkörper, enthaltend eine weichmacherhaltige und eine weichmacherarme Polyvinylacetalfolie, bekannt. Die beiden Folien können jeweils ein keilförmiges Dickenprofil besitzen und in Kfz-Windschutzscheiben für Head-Up-Displays verwendet werden. Auch hier fehlen Angaben zur Temperatur, bei der das bekannte Verfahren durchgeführt werden soll. European Patent Application EP 2 905 127 A1 discloses a process for the production of laminated glass laminates from a laminated body comprising a plasticizer-containing and a low-plasticizer polyvinyl acetal film. The two films can each have a wedge-shaped thickness profile and be used in car windshields for head-up displays. Again, there is no information on the temperature at which the known method is to be performed.
Aus der deutschen Patentanmeldung DE 101 12 935 A1 geht eine Scheibenanordnung, insbesondere für eine Kraftfahrzeugseitenscheibe hervor, die wenigstens ein, in wenigstens einer Ebene gekrümmtes flächiges, optisch transparentes Element aufweist. Das flächige Element besitzt in seiner Flächenebene eine Keilform, wobei ein Keilwinkel in Richtung der durch eine Normale des Elements und eine Blickrichtung eines Fahrzeuginsasssen aufgespannten Ebene verläuft. Einzelheiten über die Herstellung des keilförmigen Elements gehen aus der deutschen Patentanmeldung nicht hervor. German Patent Application DE 101 12 935 A1 discloses a disk arrangement, in particular for a motor vehicle side window, which has at least one flat, optically transparent element curved in at least one plane. The planar element has a wedge shape in its surface plane, wherein a wedge angle in the direction of extends through a normal of the element and a line of sight of a vehicle occupant plane. Details of the production of the wedge-shaped element are not apparent from the German patent application.
Demgegenüber besteht die Aufgabe der vorliegenden Erfindung, ein neues Verfahren zur Herstellung von keilförmigen Kunststofffolien als Zwischenschichten für Verbundglasscheiben zu finden, das präzise, hinsichtlich der Formgebung flexibel und materialsparend ist und keilförmige Kunststofffolien liefert, die auch in horizontal und vertikal gekrümmten Verbundglasscheiben, wie z.B. Panoramascheiben, Doppelbilder und Geisterbilder wirksam unterdrückt. In contrast, the object of the present invention is to find a novel process for producing wedge-shaped plastic films as intermediate layers for laminated glass, which is precise, flexible in terms of shaping and material saving and provides wedge-shaped plastic films, which also in horizontally and vertically curved laminated glass panes, such. Panoramic slices, double images and ghosting effectively suppressed.
Diese und weitere Aufgaben werden nach dem Vorschlag der Erfindung durch das Verfahren mit den Merkmalen der unabhängigen Patentansprüche gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind durch die Merkmale der Unteransprüche gegeben. These and other objects are achieved according to the proposal of the invention by the method having the features of the independent claims. Advantageous embodiments of the invention are given by the features of the subclaims.
Das erfindungsgemäße Herstellverfahren geht aus von flachen, thermoplastischen Kunststofffolien. The production process according to the invention is based on flat, thermoplastic plastic films.
Die Eigenschaft »flach« umfasst auch die Eigenschaft »im Wesentlichen flach«. Hier und im Folgenden bedeutet der Begriff »im Wesentlichen«, dass die betreffende Größe von dem exakten Wert in einem Maße abweicht, das das anwendungstechnische Profil nicht beeinflusst. The flat property also includes the substantially flat property. Here and below, the term "substantially" means that the quantity in question deviates from the exact value to an extent that does not affect the application-technical profile.
Vorzugsweise sind die flachen, thermoplastischen Kunststofffolien transparent. Als transparent im Sinne der Erfindung wird dann eine Kunststofffolie verstanden, die eine Transmission im sichtbaren Spektralbereich >70 % aufweist. Für Kunststofffolien für den Fahrzeugbereich, die nicht im verkehrsrelevanten Sichtfeld eines Fahrers liegen, beispielsweise für Dachscheiben, kann die Transmission aber auch viel geringer sein, beispielsweise >5 %. Preferably, the flat, thermoplastic plastic films are transparent. Transparent in the sense of the invention is then understood to be a plastic film which has a transmission in the visible spectral range> 70%. For plastic films for the vehicle sector, which are not in the traffic-relevant field of view of a driver, for example for roof windows, but the transmission can also be much lower, for example> 5%.
Bevorzugt sind die flachen, thermoplastischen Kunststofffolien farblos. Insbesondere sind sie klar. Preferably, the flat, thermoplastic plastic films are colorless. In particular, they are clear.
Vorzugsweise sind die flachen, thermoplastischen Kunststofffolien aus thermoplastischen Kunststoffen, ausgewählt aus der Gruppe, bestehend aus Polyvinylbutyral (PVB), Ethylenvinylacetat (EVA), Polyethylenterephthalat (PET), Polyurethan (PU), Polypropylen (PP), Polyacrylat, Polyethylen (PE), Polycarbonat (PC), Polymethylmethacrylat, Polyvinylchlorid, Polyacetalharzen, Gießharzen, Polyacrylaten, fluorierten Ethylen-Propylen- Copolymerisaten, Polyvinylfluorid, Ethylen-Tetrafluorethylen-Copolymerisaten sowie Copolymeren und Gemischen, aufgebaut. Insbesondere wird PVB verwendet. Preferably, the flat, thermoplastic plastic films are made of thermoplastics selected from the group consisting of polyvinyl butyral (PVB), ethylene vinyl acetate (EVA), polyethylene terephthalate (PET), polyurethane (PU), polypropylene (PP), polyacrylate, polyethylene (PE), polycarbonate (PC), polymethyl methacrylate, polyvinyl chloride, polyacetal resins, casting resins, polyacrylates, fluorinated ethylene-propylene copolymers, polyvinyl fluoride, ethylene-tetrafluoroethylene copolymers and copolymers and mixtures. In particular, PVB is used.
Die Dicke der flachen, thermoplastischen Kunststofffolien kann breit variieren und richtet sich in erster Linie nach dem vorgegebenen Verwendungszweck. Die flachen, thermoplastischen Kunststofffolien können durch eine oder auch durch mehrere übereinander angeordnete, flache, thermoplastische Kunststofffolien ausgebildet werden, wobei die Dicke der flachen, thermoplastischen Kunststofffolien bevorzugt von 100 μηη bis 2000 μηη und typischerweise 380 mm bis 760 μηη beträgt. The thickness of the flat, thermoplastic plastic films can vary widely and depends primarily on the intended use. The flat, thermoplastic plastic films can be formed by one or by a plurality of flat, thermoplastic plastic films arranged one above the other, the thickness of the flat, thermoplastic plastic films preferably being from 100 μm to 2000 μm, and typically from 380 mm to 760 μm.
Auch die Breite der flachen, thermoplastischen Kunststofffolien kann breit variieren und hervorragend dem jeweiligen Verwendungszweck angepasst werden. Vorzugsweise sind die flachen, thermoplastischen Kunststofffolien 0,25 bis 4 m breit. Für Spezialanfertigungen können sie indes auch breiter als 4 m sein. The width of the flat, thermoplastic plastic films can vary widely and are perfectly adapted to the respective intended use. Preferably, the flat thermoplastic films are 0.25 to 4 meters wide. However, they can also be wider than 4 m for custom-made products.
Die flachen, thermoplastischen Kunststofffolien werden von einer Vorratsrolle abgewickelt und zu einer Heiztrommel weiter transportiert. The flat, thermoplastic plastic films are unwound from a supply roll and transported to a heating drum on.
Die Heiztrommel hat vorzugsweise eine Oberfläche aus Edelstahl, die antihaftend ausgerüstet ist. Die Heiztrommel erwärmt die abgewickelten, flachen, thermoplastischen Kunststofffolien auf eine Temperatur, die oberhalb der Glastemperatur und unterhalb der Schmelztemperatur des jeweils zu verarbeitenden thermoplastischen Kunststoffs liegt. Im Falle von PVB wir dieses vorzugsweise auf eine Temperatur von 70 bis 100 °C erwärmt. The heating drum preferably has a stainless steel surface which is anti-adhesive. The heating drum heats the unwound, flat, thermoplastic plastic films to a temperature which is above the glass transition temperature and below the melting temperature of the respective thermoplastic material to be processed. In the case of PVB, this is preferably heated to a temperature of 70 to 100 ° C.
Die erwärmten, flachen, thermoplastischen Kunststofffolien werden zu dem Spalt zwischen zwei beheizten Druckwalzen weiter transportiert. Die Druckwalzen haben vorzugsweise eine Oberfläche aus Edelstahl und sind antihaftend ausgerüstet. Außerdem können sie ein Prägemuster aufweisen, das dem Erhalt der Oberflächenrauheit der keilförmigen, thermoplastischen Kunststofffolien dient. Die Länge der Druckwalzen entspricht mindestens der Breite der jeweils zu verarbeitenden, erwärmten, flachen, thermoplastischen Kunststofffolien. Die beheizten Druckwalzen haben eine Temperatur, die ebenfalls oberhalb der Glastemperatur und unterhalb der Schmelztemperatur der jeweils zu verarbeitenden, flachen, thermoplastischen Kunststofffolie liegt. Der Spalt der beheizten Druckwalzen hat eine lichte Weite, die dem Querschnittsprofil der herzustellenden, keilförmigen, thermoplastischen Kunststofffolie entspricht. Vorzugsweise entspricht die lichte Weite einem Querschnittsprofil der keilförmigen, thermoplastischen Kunststofffolien mit einem Keilwinkel von 0,01 mrad bis 0,7 mrad, bevorzugt von 0,1 mrad bis 0,3 mrad. The heated, flat, thermoplastic films are transported to the nip between two heated platens. The pressure rollers preferably have a stainless steel surface and are non-sticky. In addition, they may have an embossed pattern which serves to preserve the surface roughness of the wedge-shaped thermoplastic resin films. The length of the pressure rollers corresponds at least to the width of the respective processed, heated, flat, thermoplastic plastic films. The heated pressure rollers have a temperature which is also above the glass transition temperature and below the melting temperature of each to be processed, flat, thermoplastic film. The gap of the heated pressure rollers has a clear width which corresponds to the cross-sectional profile of the produced, wedge-shaped, thermoplastic plastic film. Preferably, the clear width corresponds to a cross-sectional profile of the wedge-shaped, thermoplastic plastic films with a wedge angle of 0.01 mrad to 0.7 mrad, preferably from 0.1 mrad to 0.3 mrad.
Die resultierenden, im Spalt gepressten, warmen, thermoplastischen Kunststofffolien mit keilförmigem Querschnittsprofil werden zu einer Streckvorrichtung weiter transportiert, wo sie gestreckt werden. Vorzugsweise wird als Streckvorrichtung ein Reckkegel verwendet mit dem die Keilfolie in Form gebracht wird. Im Sinne der Erfindung bedeutet der Ausdruck, dass eine Folie gestreckt wird auch, dass die Keilfolie in Form gebracht wird. The resulting nip-pressed, warm, thermoplastic, wedge-shaped cross-sectional plastic films are conveyed to a stretching apparatus where they are stretched. Preferably, a stretching cone is used as a stretching device with which the wedge film is brought into shape. For the purposes of the invention, the expression that a film is stretched also means that the wedge film is shaped.
Die gestreckten, warmen, keilförmigen, thermoplastischen Kunststofffolien werden zu einer Kühlvorrichtung transportiert, wo sie auf eine Temperatur von 0°C bis 20°C abgekühlt werden. Als Kühlvorrichtungen können Kühlwalzen, Kühltische oder Kaltluftgebläse verwendet werden. The stretched, warm, wedge-shaped, thermoplastic films are transported to a cooler where they are cooled to a temperature of 0 ° C to 20 ° C. As cooling devices, cooling rolls, cooling tables or cold air blowers can be used.
Die abgekühlten, keilförmigen, thermoplastischen Kunststofffolien werden einer Schneidevorrichtung zugeführt, wo sie auf die passenden Größen zugeschnitten werden. Die Schneidevorrichtung kann eine mechanische Vorrichtung mit Schneidemessern oder ein Laserschneidegerät sein. The cooled, wedge-shaped, thermoplastic films are fed to a cutting device where they are cut to the appropriate sizes. The cutting device may be a mechanical device with cutting knives or a laser cutting device.
Die zugeschnittenen, keilförmigen, thermoplastischen Kunststofffolien können bis zu ihrer Weiterverarbeitung problemlos gelagert werden. The cut, wedge-shaped, thermoplastic plastic films can be easily stored until further processing.
Die zugeschnittenen, keilförmigen, thermoplastischen Kunststofffolien können vielseitig verwendet werden. Vorzugsweise werden sie zur Herstellung von wieder lösbaren oder dauerhaften Verbunden mindestens zweier transparenter und/oder opaker Scheiben mit mindestens einer Zwischenschicht aus mindestens einer keilförmigen, thermoplastischen Kunststofffolie verwendet. The cut, wedge-shaped, thermoplastic plastic films can be used in many ways. Preferably, they are used to produce re-releasable or permanent composites of at least two transparent and / or opaque discs having at least one intermediate layer of at least one wedge-shaped, thermoplastic plastic film.
Dazu wird in einer ersten Alternative eine zugeschnittene, keilförmige, thermoplastische Kunststofffolie zwischen zwei opaken oder transparenten Scheiben, die eine oder keine antihaftende Oberfläche aufweisen, platziert, wonach die resultierende Anordnung heiß gepresst wird. Wenn die Oberfläche nicht antihaftend ausgerüstet ist, resultiert eine dauerhafte Verbindung zwischen den beiden Scheiben, also ein Verbund. Wenn die Oberfläche antihaftend ausgerüstet ist, ist der Verbund wieder lösbar, was für spezielle Verwendungszwecke vorteilhaft sein kann. For this purpose, in a first alternative, a cut, wedge-shaped, thermoplastic plastic film is placed between two opaque or transparent panes, which have one or no non-stick surface, after which the resulting assembly is hot-pressed. If the surface is not anti-adhesive, the result is a permanent connection between the two panes, ie a composite. If the Surface is non-sticky equipped, the composite is again soluble, which may be advantageous for specific uses.
In einer zweiten Alternative werden mindestens zwei deckungsgleiche, keilförmige, thermoplastische Kunststofffolien passgenau übereinandergelegt und zwischen zwei opaken oder transparenten Scheiben, die eine oder keine antihaftende Oberfläche aufweisen, platziert. Anschließend wird die Anordnung heiß gepresst, wobei ein wieder lösbarer oder ein dauerhafter Verbund mit einer keilförmigen, thermoplastischen Kunststofffolie resultiert. Der Keilwinkel dieser keilförmigen, thermoplastischen Kunststofffolie ist gleich oder Wesentlichen gleich der Summe der beiden Keilwinkel der ursprünglichen keilförmigen, thermoplastischen Kunststofffolien. In a second alternative, at least two congruent, wedge-shaped, thermoplastic plastic films are precisely superposed and placed between two opaque or transparent panes, which have one or no non-sticky surface. Subsequently, the assembly is hot pressed, resulting in a re-releasable or permanent composite with a wedge-shaped, thermoplastic plastic film. The wedge angle of this wedge-shaped thermoplastic film is equal to or substantially equal to the sum of the two wedge angles of the original wedge-shaped thermoplastic films.
Im Falle des wieder lösbaren Verbundes können die beiden Scheiben von der keilförmigen, thermoplastischen Kunststofffolie abgelöst werden, so dass diese anderweitig verwendet werden kann. In dieser Weise ist es möglich, keilförmige, thermoplastische Kunststofffolien mit einem Keilwinkel >0,3 mrad herzustellen. In the case of the releasable composite, the two discs can be detached from the wedge-shaped, thermoplastic plastic film, so that it can be used elsewhere. In this way it is possible to produce wedge-shaped, thermoplastic plastic films with a wedge angle> 0.3 mrad.
Mit diesem Verfahren können dauerhafte Verbünde hergestellt werden, deren keilförmige, thermoplastische Kunststofffolie ebenfalls einen Keilwinkel >0,3 mrad, beispielsweise 0,6 mrad, aufweist. With this method, permanent composites can be produced whose wedge-shaped, thermoplastic plastic film likewise has a wedge angle of> 0.3 mrad, for example 0.6 mrad.
Für die Herstellung der Verbünde durch Heißpressen wird vorteilhafterweise ein Vorverbundverfahren (Kalanderwalzen-, Schlangen- oder Vakuumsackverfahren) verwendet. Das Verfahren kann mit einem Autoklavverfahren unterstützt werden. For the production of the composites by hot pressing advantageously a Vorverbundverfahren (Kalanderwalzen-, snake or vacuum bag method) is used. The method can be supported by an autoclave method.
Die Scheiben selbst können je nach ihrer Funktion opak oder transparent sein. Sie können aus Materialien, ausgewählt aus der Gruppe, bestehend aus Holz, Papier, Metall, Kunststoff und Glas sowie Gemischen und Verbunden dieser Materialien, aufgebaut sein. Besonders bevorzugt werden Glas und/oder Kunststoff als transparentes Material verwendet. The discs themselves may be opaque or transparent depending on their function. They may be constructed of materials selected from the group consisting of wood, paper, metal, plastic and glass, and mixtures and composites of these materials. Particular preference is given to using glass and / or plastic as the transparent material.
Die erste Scheibe und/oder die zweite Scheibe der transparenten Verbundscheibe enthalten bevorzugt Glas, besonders bevorzugt Flachglas, Floatglas, Quarzglas, Borosilikatglas oder Kalk-Natron-Glas, oder klare Kunststoffe, vorzugsweise starre klare Kunststoffe, insbesondere Polyethylen, Polypropylen, Polycarbonat, Polymethylmethacrylat, Polystyrol, Polyamid, Polyester, Polyvinylchlorid und/oder Gemische davon. Die Dicke der transparenten Scheiben kann breit variieren und so hervorragend den Erfordernissen des Einzelfalls angepasst werden. Vorzugsweise werden Scheiben mit den Standardstärken von 0,5 mm bis 25 mm, bevorzugt von 1 ,4 mm bis 3 mm für Fahrzeugglas und bevorzugt von 4 mm bis 25 mm für Möbel, Geräte und Gebäude, insbesondere für elektrische Heizkörper, verwendet. Die Größe der Scheiben kann breit variieren und richtet sich nach der Größe der erfindungsgemäßen Vorrichtung. Die erste Scheibe und gegebenenfalls die zweite Scheibe weisen beispielsweise im Fahrzeugbau und Architekturbereich übliche Flächen von 200 cm2 bis zu 20 m2 auf. The first pane and / or the second pane of the transparent composite pane preferably contains glass, particularly preferably flat glass, float glass, quartz glass, borosilicate glass or soda-lime glass, or clear plastics, preferably rigid clear plastics, in particular polyethylene, polypropylene, polycarbonate, polymethyl methacrylate, Polystyrene, polyamide, polyester, polyvinyl chloride and / or mixtures thereof. The thickness of the transparent panes can vary widely and thus be perfectly adapted to the requirements of the individual case. Preferably, panes with the standard thicknesses of 0.5 mm to 25 mm, preferably from 1.4 mm to 3 mm for vehicle glass and preferably from 4 mm to 25 mm are used for furniture, devices and buildings, in particular for electric radiators. The size of the discs can vary widely and depends on the size of the device according to the invention. The first pane and optionally the second pane have, for example, in vehicle construction and in the architectural field, conventional areas of 200 cm 2 to 20 m 2 .
Die transparente Scheibe kann eine beliebige dreidimensionale Form aufweisen. Vorzugsweise hat die dreidimensionale Form keine Schattenzonen, so dass sie beispielsweise durch Kathodenzerstäubung beschichtet werden kann. Bevorzugt sind die Substrate planar oder leicht oder stark in einer Richtung oder in mehreren Richtungen des Raumes gebogen. Insbesondere werden planare Substrate verwendet. Die transparenten Scheiben können farblos oder gefärbt sein. The transparent pane may have any three-dimensional shape. Preferably, the three-dimensional shape has no shadow zones, so that it can be coated, for example, by sputtering. Preferably, the substrates are planar or slightly or strongly bent in one direction or in several directions of the space. In particular, planar substrates are used. The transparent discs may be colorless or colored.
Besonders bevorzugt werden die Verbünde in der Form von Verbundsicherheitsglasscheiben (VSG) als Fensterscheiben in Fortbewegungsmitteln zu Wasser, zu Land und zur Luft, insbesondere als Windschutzscheiben für Kraftfahrzeuge, speziell Pkw, als architektonische Bauteile im Bausektor, insbesondere für Überkopfverglasungen für Dächer, Glaswände, Fassaden, Fensterscheiben, Glastüren, Balustraden, Brüstungsverglasungen, Oberlichter oder begehbares Glas, sowie als Bauteile in Möbeln und Geräten, insbesondere in Kühlschränken, Tiefkühlvitrinen oder elektrischen Heizkörpern eingesetzt. The composites are particularly preferred in the form of laminated safety glass (VSG) as window panes in water, land and air transport, in particular as windshields for motor vehicles, especially cars, as architectural components in the construction sector, in particular for overhead glazing for roofs, glass walls, facades , Windows, glass doors, balustrades, parapet glazing, skylights or walk-glass, and used as components in furniture and appliances, especially in refrigerators, freezer cabinets or electric radiators.
Ganz besonders bevorzugt werden die Verbundsicherheitsglasscheiben als Windschutzscheiben in Kraftfahrzeugen mit Head-Up-Displays (HUD) verwendet, Most preferably, the laminated safety glass panes are used as windshields in motor vehicles with head-up displays (HUD),
Es versteht sich, dass die vorstehend genannten und nachstehend näher erläuterten Merkmale nicht nur in den angegebenen Kombinationen und Konfigurationen, sondern auch in anderen Kombinationen und Konfigurationen oder in Alleinstellung einsetzbar sind, ohne den Rahmen der vorliegenden Erfindung zu verlassen. It is understood that the features mentioned above and explained in more detail below can be used not only in the specified combinations and configurations, but also in other combinations and configurations or alone, without departing from the scope of the present invention.
Kurze Beschreibung der Figuren Brief description of the figures
Die Erfindung wird nun anhand von Ausführungsbeispielen näher erläutert, wobei Bezug auf die beigefügten Figuren genommen wird. Es zeigen in schematischer Darstellung Figur 1 das Fließschema I der Herstellung der keilförmigen, thermoplastischen Kunststofffolie 1 ; The invention will now be explained in more detail by means of embodiments, reference being made to the accompanying figures. It show in a schematic representation Figure 1 is the flow diagram I of the production of the wedge-shaped thermoplastic film 1;
Figur 2 das Fließschema II der Herstellung des transparenten Verbundes 9 als Figure 2 is the flow chart II of the preparation of the transparent composite 9 as
Verbundsicherheitsglasscheibe (VSG);  Laminated safety glass (VSG);
Figur 3 das Fließschema III der Herstellung des transparenten Verbundes 9 als 3 shows the flowchart III of the preparation of the transparent composite 9 as
Verbundsicherheitsglasscheibe (VSG) für eine Windschutzscheibe mit einem Head-Up-Display (HUD) und  Laminated safety glass (VSG) for a windscreen with a head-up display (HUD) and
Figur 4 das Fließschema IV der Herstellung der keilförmigen, thermoplastischen Figure 4 is the flow diagram IV of the production of wedge-shaped, thermoplastic
Kunststofffolie 1 a mit dem Keilwinkel 1 a.2.  Plastic film 1 a with the wedge angle 1 a.2.
In den Figuren 1 bis 4 haben die Bezugszeichen die folgende Bedeutung: In FIGS. 1 to 4, the reference signs have the following meaning:
1 keilförmige, thermoplastische Kunststofffolie 1 wedge-shaped, thermoplastic plastic film
1 a keilförmige, thermoplastische Kunststofffolie aus mindestens zwei keilförmigen, thermoplastischen Kunststofffolien 1  1 a wedge-shaped, thermoplastic plastic film of at least two wedge-shaped thermoplastic films 1
1 .1 keilförmiges Querschnittsprofil  1 .1 wedge-shaped cross-sectional profile
1 .2 Keilwinkel  1 .2 wedge angle
1 a.2 Keilwinkel als Summe mindestens zweier Keilwinkel 1.2  1 a.2 Wedge angle as the sum of at least two wedge angles 1.2
2 flache, thermoplastische Kunststofffolien  2 flat, thermoplastic plastic films
3 Vorratsrolle  3 supply roll
4 Heiztrommel  4 heating drum
5 beheizte Druckwalzen  5 heated pressure rollers
5.1 Spalt zwischen den beheizten Druckwalzen 5  5.1 gap between the heated pressure rollers 5
5.2 lichte Weite des Spaltes 5.1  5.2 clear width of the gap 5.1
6 Streckvorrichtung  6 stretching device
7 Kühlvorrichtung  7 cooling device
8 Schneidevorrichtung  8 cutting device
9 Verbund  9 composite
10 Scheibe Ausführliche Beschreibung der Figuren 10 slice Detailed description of the figures
Die Figur 1 zeigt das Fließschema I, das die Herstellung von keilförmigen thermoplastischen Kunststofffolien 1 einer gewünschten Größe schematisch darstellt. FIG. 1 shows the flowchart I which schematically illustrates the production of wedge-shaped thermoplastic films 1 of a desired size.
Zur Herstellung wurde eine flache, transparente, klare PVB-Folie 2 einer Breite von 1 m und einer Dicke von 760 μηη von einer Vorratsrolle 3 abgewickelt und zu einer Heiztrommel 4 aus Stahl transportiert und dort auf eine Temperatur von 90 °C erwärmt. Von der Heiztrommel 4 wurde die erwärmte PVB-Folie 2 zu dem Spalt 5.1 zweier beheizbarer Druckwalzen 5 einer Länge von 1 m transportiert. Der Spalt 5.1 wies eine lichte Weite 5.2, die dem Querschnittsprofil 1 .1 der herzustellenden, keilförmigen, thermoplastischen PVB-Folie 1 entsprach, auf. Die ausgetragene, keilförmige, thermoplastische PVB-Folie 1 wies den gewünschten Keilwinkel 1.2 von 0,3 mrad auf und wurde einem Reckkegel als Streckvorrichtung 6 zugeführt. Die gestreckte PVB-Folie 1 wurde mithilfe eines Kaltluftgebläses und Kühltisches als Kühlvorrichtung 7 abgekühlt und zu einer mechanischen Schneidevorrichtung 8 weiter transportiert, wo sie auf die gewünschten Größen zugeschnitten wurde. For the preparation, a flat, transparent, clear PVB film 2 of a width of 1 m and a thickness of 760 μηη was unwound from a supply roll 3 and transported to a heating drum 4 made of steel and heated there to a temperature of 90 ° C. From the heating drum 4, the heated PVB film 2 was transported to the gap 5.1 of two heatable pressure rollers 5 a length of 1 m. The gap 5.1 had a clear width 5.2 which corresponded to the cross-sectional profile 1 .1 of the wedge-shaped, thermoplastic PVB film 1 to be produced. The discharged, wedge-shaped, thermoplastic PVB film 1 had the desired wedge angle 1.2 of 0.3 mrad and was fed to a stretching cone as a stretching device 6. The stretched PVB film 1 was cooled by means of a cold air blower and cooling table as the cooling device 7 and further transported to a mechanical cutting device 8, where it was cut to the desired sizes.
Die Figur 2 zeigt das Fließschema II der Herstellung eines transparenten Verbundes 9 als Verbundsicherheitsglasscheibe (VSG) zur Verwendung als Windschutzscheibe mit Head-Up- Display (HUD) für Kraftfahrzeuge. FIG. 2 shows flow chart II of the production of a transparent composite 9 as a laminated safety glass pane (VSG) for use as a windscreen with head-up display (HUD) for motor vehicles.
Zu ihrer Herstellung wurde eine zugeschnittene, keilförmige, thermoplastische PVB-Folie 1 einer Breite von 1 m und einer Länge von 1 ,8 m mit einem Keilwinkel 1 .2 von 0,3 mrad passgenau auf einer deckungsgleichen, transparenten Floatglasscheibe 10, die keine antihaftende Oberfläche aufwies, platziert. Anschließend wurde eine weitere deckungsgleiche, transparente Floatglasscheibe 10 auf die freie Seite der PVB-Folie 1 aufgelegt. Danach wurde die Anordnung: For their production, a cut, wedge-shaped, thermoplastic PVB film 1 1 m wide and 1, 8 m length with a wedge angle 1 .2 of 0.3 mrad fit on a congruent, transparent float glass 10, which was not anti-adhesive Surface had, placed. Subsequently, another congruent, transparent float glass pane 10 was placed on the free side of the PVB film 1. After that the arrangement became:
Floatglasscheibe 10/PVB-Folie 1/Floatglasscheibe 10 mithilfe eines Vorverbundverfahrens (Kalanderwalzen-, Schlangen- oder Vakuumsackverfahren) und hier mit einem Autoklavverfahren auf Dauer haftfest miteinander verbunden. Der resultierende Verbund 9 war hervorragend als Verbundsicherheitsglasscheibe (VSG) zur Verwendung als Windschutzscheibe für Kraftfahrzeuge geeignet. Die Figur 3 zeigt das Fließschema III der Herstellung eines transparenten Verbundes 9 als Verbundsicherheitsglasscheibe (VSG) zur Verwendung als Windschutzscheibe mit Head-Up- Display (HUD) für Kraftfahrzeuge. Float glass pane 10 / PVB film 1 / Floatglasscheibe 10 using a Vorverbundverfahrens (calender roll, snake or vacuum bag method) and here with an autoclave permanently bonded together permanently. The resulting composite 9 was eminently suitable as a laminated safety glass (VSG) for use as a windshield for motor vehicles. FIG. 3 shows the flow diagram III of the production of a transparent composite 9 as a laminated safety glass pane (VSG) for use as a windscreen with head-up display (HUD) for motor vehicles.
Zur Herstellung wurden zwei deckungsgleiche, keilförmige, thermoplastische PVB-Folien 1 mit jeweils einem Keilwinkel 1.2 von 0,3 mrad passgenau übereinandergelegt. Anschließend wurden die übereinandergelegten PVB-Folien 1 auf einer deckungsgleichen, transparenten Floatglasscheibe 10, die keine antihaftende Oberfläche aufwies, passgenau platziert. Danach wurde eine weitere deckungsgleiche, transparente Floatglasscheibe 10 auf die freie Seite der übereinandergelegten PVB-Folien 1 passgenau platziert. For the production, two congruent, wedge-shaped, thermoplastic PVB films 1, each with a wedge angle 1.2 of 0.3 mrad, were precisely superimposed. Subsequently, the superimposed PVB films 1 were placed accurately on a congruent, transparent float glass 10, which had no non-stick surface. Thereafter, another congruent, transparent float glass 10 was placed accurately on the free side of the superimposed PVB films 1.
Danach wurde die Anordnung: After that the arrangement became:
Floatglasscheibe 10/PVB-Folie 1/PVB-Folie 1/Floatglasscheibe 10 mithilfe eines Vorverbundverfahrens (Kalanderwalzen-, Schlangen- oder Vakuumsackverfahren) und hier mit einem Autoklavverfahren auf Dauer haftfest miteinander verbunden. Der resultierende Verbund 9 mit einer verschweißten PVB-Folie 1 a mit dem Keilwinkel 1 a.2 von 0,6 mrad war hervorragend als Verbundsicherheitsglasscheibe (VSG) zur Verwendung als Windschutzscheibe mit Head-Up-Display (HUD) für Kraftfahrzeuge geeignet. Float glass pane 10 / PVB film 1 / PVB film 1 / float glass pane 10 by means of a precompounding process (calender roll, quench or vacuum bag method) and in this case permanently bonded together using an autoclave process. The resulting composite 9 with a welded PVB film 1 a with the wedge angle 1 a.2 of 0.6 mrad was outstandingly suitable as a laminated safety glass (VSG) for use as a windshield with head-up display (HUD) for motor vehicles.
Die Figur 4 zeigt das Fließschema IV der Herstellung einer transparenten, klaren PVB-Folie 1 a. FIG. 4 shows the flow chart IV of the production of a transparent, clear PVB film 1 a.
Zu ihrer Herstellung wurden zwei deckungsgleiche, keilförmige, thermoplastische PVB-Folien 1 mit jeweils einem Keilwinkel 1 .2 von 0,3 mrad passgenau übereinandergelegt. Anschließend wurden die übereinandergelegten PVB-Folien 1 auf einer deckungsgleichen Metallscheibe 10, die eine antihaftende Oberfläche aufwies, passgenau platziert. Danach wurde eine weitere Metallscheibe 10 auf die freie Seite der übereinandergelegten PVB- Folien 1 passgenau platziert. For their production, two congruent, wedge-shaped, thermoplastic PVB films 1, each with a wedge angle 1 .2 of 0.3 mrad, were precisely superimposed. Subsequently, the superimposed PVB films 1 were placed accurately on a congruent metal plate 10, which had a non-sticky surface. Thereafter, another metal disk 10 was placed accurately on the free side of the superimposed PVB films 1.
Danach wurde die Anordnung: After that the arrangement became:
Metallscheibe 10/PVB-Folie 1/PVB-Folie 1/Metallscheibe 10 mithilfe eines Vorverbundverfahrens (Kalanderwalzen-, Schlangen- oder Vakuumsackverfahren) und hier mit einem Autoklavverfahren wieder ablösbar miteinander verbunden. Nach dem Abkühlen wurde die verschweißte PVB-Folie 1 a mit dem Keilwinkel 1 a.2 von 0,6 mrad dem Verbund 9 entnommen und bis zur weiteren Verwendung gelagert. Metal disk 10 / PVB film 1 / PVB film 1 / metal disk 10 using a Vorverbundverfahrens (Kalanderwalzen-, snake or vacuum bag method) and here with an autoclave method releasably interconnected. After cooling, the welded PVB film 1 a with the wedge angle 1 a.2 of 0.6 mrad was removed from the composite 9 and stored until further use.

Claims

Patentansprüche Kontinuierliches Verfahren zur Herstellung einer keilförmigen, thermoplastischen Kunststofffolie (1 ), umfassend die Verfahrensschritte A continuous process for the production of a wedge-shaped, thermoplastic plastic film (1), comprising the process steps
(A) Abwickeln einer flachen thermoplastischen Kunststofffolie (2) von einer Vorratsrolle (3) und Weitertransport zu einer Heiztrommel (4), (A) unwinding of a flat thermoplastic film (2) from a supply roll (3) and further transport to a heating drum (4),
(B) Erwärmen der abgewickelten, flachen, thermoplastischen Kunststofffolie (2) mit einer Heiztrommel (4) auf eine Temperatur, die oberhalb der Glastemperatur und unterhalb der Schmelztemperatur des jeweils zu verarbeitenden thermoplastischen Kunststoffs liegt, und Weitertransport zu Druckwalzen (5), (B) heating the unwound, flat, thermoplastic plastic film (2) with a heating drum (4) to a temperature which is above the glass transition temperature and below the melting temperature of the respective thermoplastic to be processed, and further transport to pressure rollers (5),
(C) Pressen der abgewickelten, warmen, flachen, thermoplastischen Kunststofffolie (2) im Spalt (5.1 ) zwischen zwei beheizten Druckwalzen (5), die eine Temperatur, die oberhalb der Glastemperatur und unterhalb der Schmelztemperatur des jeweils zu verarbeitenden thermoplastischen Kunststoffs liegt, haben wobei der Spalt (5.1 ) eine lichte Weite (5.2) hat, die dem Querschnittsprofil (1 .1 ) der herzustellenden, keilförmigen thermoplastischen Kunststofffolie (1 ) entspricht, und Weitertransport zu einer Streckvorrichtung (6), (C) pressing the unwound, warm, flat, thermoplastic plastic film (2) in the gap (5.1) between two heated pressure rollers (5), which have a temperature which is above the glass transition temperature and below the melting temperature of the respective thermoplastic to be processed wherein the gap (5.1) has a clear width (5.2) corresponding to the cross-sectional profile (1 .1) of the wedge-shaped thermoplastic film (1) to be produced, and further transport to a stretching device (6),
(D) Verstrecken der resultierenden warmen, thermoplastischen Kunststofffolie (1 ) mit keilförmigem Querschnittsprofil (1 .1 ) in der Streckvorrichtung und Weitertransport der warmen, keilförmigen thermoplastischen Kunststofffolie (1 ) zu einer Kühlvorrichtung (7), (D) stretching the resulting warm, thermoplastic film (1) with a wedge-shaped cross-sectional profile (1 .1) in the stretching device and further transporting the warm, wedge-shaped thermoplastic film (1) to a cooling device (7),
(E) Abkühlen der warmen, keilförmigen thermoplastischen Kunststofffolie (1 ) in der Kühlvorrichtung (7) auf eine Temperatur von 0°C bis 20°C und Weitertransport zu einer Schneidevorrichtung (8) und (E) cooling the warm, wedge-shaped thermoplastic film (1) in the cooling device (7) to a temperature of 0 ° C to 20 ° C and further transport to a cutting device (8) and
(F) Zuschnitt der abgekühlten, keilförmigen thermoplastischen Kunststofffolie (1 ) auf die gewünschten Größen in der Schneidevorrichtung (8). (F) Cutting the cooled, wedge-shaped thermoplastic film (1) to the desired sizes in the cutting device (8).
2. Verfahren nach Anspruch 1 , dadurch gekennzeichnet, dass die flache thermoplastische Kunststofffolie (2) eine Breite von 0,25 m bis 4,0 m und eine Dicke
Figure imgf000017_0001
2. The method according to claim 1, characterized in that the flat thermoplastic plastic film (2) has a width of 0.25 m to 4.0 m and a thickness
Figure imgf000017_0001
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die flache thermoplastische Kunststofffolie (2) transparent ist. 3. The method according to claim 1 or 2, characterized in that the flat thermoplastic plastic film (2) is transparent.
4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die flache, thermoplastische Kunststofffolie (2) aus Kunststoffen, ausgewählt aus der Gruppe, bestehend aus Polyvinylbutyral (PVB), Ethylenvinylacetat (EVA), Polyethylenterephthalat (PET), Polyurethan (PU), Polypropylen (PP), Polyacrylat, Polyethylen (PE), Polycarbonat (PC), Polymethylmethacrylat, Polyvinylchlorid, Polyacetalharzen, Gießharzen, Polyacrylaten, fluorierten Ethylen-Propylen- Copolymerisaten, Polyvinylfluorid, Ethylen-Tetrafluorethylen-Copolymerisaten sowie Copolymeren und Gemischen davon, aufgebaut ist. 4. The method according to any one of claims 1 to 3, characterized in that the flat, thermoplastic plastic film (2) made of plastics, selected from the group consisting of polyvinyl butyral (PVB), ethylene vinyl acetate (EVA), polyethylene terephthalate (PET), polyurethane ( PU), polypropylene (PP), polyacrylate, polyethylene (PE), polycarbonate (PC), polymethyl methacrylate, polyvinyl chloride, polyacetal resins, casting resins, polyacrylates, fluorinated ethylene-propylene copolymers, polyvinyl fluoride, ethylene-tetrafluoroethylene copolymers and copolymers and mixtures thereof, is constructed.
5. Verfahren nach Anspruch 4, dadurch gekennzeichnet, dass die flache, thermoplastische Kunststofffolie (2) aus Polyvinylbutyral (PVB) besteht. 5. The method according to claim 4, characterized in that the flat, thermoplastic plastic film (2) consists of polyvinyl butyral (PVB).
6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass der Spalt (5.1 ) zwischen den beheizten Druckwalzen (5) eine lichte Weite (5.2) hat, die dem Querschnittsprofil (1 .1 ) der keilförmigen thermoplastischen Kunststofffolie (1 ) mit einem Keilwinkel (1 .2) von 0,01 mrad bis 0,7 mrad, bevorzugt von 0,1 mrad bis 0,3 mrad entspricht. 6. The method according to any one of claims 1 to 5, characterized in that the gap (5.1) between the heated pressure rollers (5) has a clear width (5.2) corresponding to the cross-sectional profile (1 .1) of the wedge-shaped thermoplastic film (1). with a wedge angle (1 .2) from 0.01 mrad to 0.7 mrad, preferably from 0.1 mrad to 0.3 mrad.
7. Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die beheizten Druckwalzen (5) eine antihaftende Oberfläche und/oder ein Prägemuster, das dem Erhalt der Oberflächenrauheit der keilförmigen thermoplastischen Kunststofffolie (1 ) dient, aufweisen. 7. The method according to any one of claims 1 to 6, characterized in that the heated pressure rollers (5) has an anti-adhesive surface and / or an embossing pattern, which serves to obtain the surface roughness of the wedge-shaped thermoplastic film (1).
8. Verfahren zur Herstellung von wieder lösbaren oder dauerhaften Verbunden (9) mindestens zweier transparenter und/oder opaker Scheiben (10) mit mindestens einer Zwischenschicht aus mindestens einer nach dem Verfahren gemäß einem der Ansprüche 1 bis 7 hergestellten, keilförmigen, thermoplastischen Kunststofffolie (1 ) und/oder einer keilförmigen, thermoplastischen Kunststofffolie (1 a) aus mindestens zwei nach dem Verfahren gemäß einem der Ansprüche 1 bis 7 hergestellten, keilförmigen, thermoplastischen Kunststofffolien (1 ) dadurch gekennzeichnet, dass 8. A process for producing detachable or permanent composites (9) of at least two transparent and / or opaque discs (10) having at least one intermediate layer of at least one wedge-shaped thermoplastic film produced by the process according to one of claims 1 to 7 (1 ) and / or a wedge-shaped, thermoplastic plastic film (1 a) of at least two wedge-shaped thermoplastic films (1) produced by the process according to one of claims 1 to 7, characterized in that
(G) eine abgekühlte, zugeschnittene, keilförmige, thermoplastische Kunststofffolie (1 ) zwischen zwei opaken oder transparenten Scheiben (10), die eine oder keine antihaftende Oberfläche aufweisen, heiß gepresst wird, oder alternativ (G) hot pressed, a cooled, cut, wedge-shaped, thermoplastic film (1) between two opaque or transparent sheets (10) having or not having a non-stick surface, or alternatively
(H) mindestens zwei deckungsgleiche, keilförmige, thermoplastische Kunststofffolien (1 ) passgenau übereinandergelegt und zwischen zwei opaken oder transparenten Scheiben (10), die eine oder keine antihaftende Oberfläche aufweisen, zu einer keilförmigen thermoplastischen Kunststofffolie (1 a) mit einem Keilwinkel (1 a.2), der gleich oder im Wesentlichen gleich der Summe der beiden Keilwinkel (1.2) ist, gepresst werden,. (H) at least two congruent, wedge-shaped, thermoplastic plastic films (1) precisely superposed and between two opaque or transparent discs (10) having one or no non-stick surface, to a wedge-shaped thermoplastic film (1 a) with a wedge angle (1 a .2) which is equal to or substantially equal to the sum of the two wedge angles (1.2), are pressed.
9. Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass aus dem lösbaren Verbund (9) mit der antihaftenden Oberfläche die keilförmige, thermoplastische Kunststofffolie (1 ) oder die resultierende, keilförmige, thermoplastische Kunststofffolie (1 a) wieder entfernt werden oder dass die opaken oder transparenten Scheiben (10) ohne antihaftende Oberfläche von der Kunststofffolie (1 ) oder der Kunststofffolie (1 a) haftfest zu einem dauerhaften Verbund (9) verbunden werden. 9. The method according to claim 8, characterized in that from the releasable composite (9) with the non-stick surface, the wedge-shaped thermoplastic film (1) or the resulting wedge-shaped thermoplastic film (1 a) are removed again or that the opaque or transparent discs (10) without adhesive surface of the plastic film (1) or the plastic film (1 a) adherent to a permanent composite (9) are connected.
10 Verfahren nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass die transparenten Scheiben (10) aus einem Material, ausgewählt aus der Gruppe, bestehend aus Flachglas, Floatglas, Quarzglas, Borosilikatglas, Kalk-Natron-Glas, Polyethylen, Polypropylen, Polycarbonat, Polymethylmethacrylat, Polystyrol, Polyamid, Polyester, Polyvinylchlorid und/oder Gemischen davon, ausgewählt wird. 10. The method according to claim 8 or 9, characterized in that the transparent panes (10) of a material selected from the group consisting of flat glass, float glass, quartz glass, borosilicate glass, soda lime glass, polyethylene, polypropylene, polycarbonate, polymethyl methacrylate , Polystyrene, polyamide, polyester, polyvinyl chloride and / or mixtures thereof.
1 1 . Transparente Verbünde (9) hergestellt mithilfe des Verfahrens gemäß einem der Ansprüche 8 bis 10. 1 1. Transparent composites (9) produced by the method according to one of claims 8 to 10.
12. Verwendung der transparenten Verbünde (9) gemäß Anspruch 1 1 als Verbundsicherheitsglasscheiben (VSG). 12. Use of the transparent composites (9) according to claim 1 1 as laminated safety glass panes (VSG).
PCT/EP2017/054029 2016-03-11 2017-02-22 Method for producing wedge-shaped, thermoplastic films and use thereof WO2017153167A1 (en)

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