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(12) United States Patent

Sumi

(io) Patent No.: (45) Date of Patent:

US 7,122,831 B2 Oct. 17, 2006

(54) METHOD OF FORMING A REFLECTIVE ELECTRODE AND A LIQUID CRYSTAL DISPLAY DEVICE

(75) Inventor: Naoki Sumi, Kobe (JP)

(73) Assignee: TPO Displays Corp., Miao Li County (TW)

( * ) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 U.S.C. 154(b) by 53 days.

(21) Appl. No.: 10/928,867

(22) Filed: Aug. 27, 2004

(65) Prior Publication Data

US 2005/0029517 Al Feb. 10, 2005

Related U.S. Application Data

(62) Division of application No. 10/188,762, filed on Jul. 3, 2002, now Pat. No. 6,815,347.

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(56) References Cited

U.S. PATENT DOCUMENTS

5,526,149 A * 6/1996 Kanbe et al 349/113

5,579,142 A * 11/1996 Sawayama et al 349/177

5,610,741 A * 3/1997 Kimura 349/113

5,691,791 A * 11/1997 Nakamura et al 349/113

5,734,457 A * 3/1998 Mitsui et al 349/106

5,926,242 A * 7/1999 Kataoka et al 349/117

5,973,843 A * 10/1999 Nakamura 359/619

6,064,456 A * 5/2000 Taniguchi et al 349/113

6,172,728 Bl 1/2001 Hiraishi 349/139

6,262,783 Bl * 7/2001 Tsuda et al 349/39

6,327,009 Bl* 12/2001 Ichimura 349/113

6,330,047 Bl * 12/2001 Kubo et al 349/147

6,341,002 Bl* 1/2002 Shimizu et al 349/119

6,373,540 Bl* 4/2002 Munakata 349/117

(Continued)
OTHER PUBLICATIONS

Yamaguichi et al: "20.2: A Simple Reflective TFT-LCD Fabrication Using Four Photomask Processes" 1998 SID International Symposium Digest Of Technical Papers, vol. 29, May 17, 1998, pp. 297-300.

Primary Examiner—Ida M. Soward

(74) Attorney, Agent, or Firm—Birch, Stewart, Kolasch & Birch, LLP.

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The present invention provides a method of forming a TFT and a reflective electrode having recesses or projections with reduced manufacturing cost and a reduced number of manufacturing steps, and provides a liquid crystal display device to which the method is applied. A photosensitive film 8 is formed on a metal film 7. Then, remaining portions 81, 82 and 83 are formed from the photosensitive film 8. Then, the metal film 7 is etched by using the remaining portions 81, 82 and 83 as masks. And then, a photosensitive film 9 and a reflective electrode film 10 are formed without removing the remaining portions 81, 82 and 83.

12 Claims, 9 Drawing Sheets

Page 2

U.S. PATENT DOCUMENTS

6,407,431 Bl * 6/2002 Yamazaki et al 257/353

6,407,784 Bl* 6/2002 Kanou et al 349/113

6,424,399 Bl * 7/2002 Shimada et al 349/147

6,466,286 Bl * 10/2002 Seo 349/113

6,614,496 Bl* 9/2003

2002/0001047 Al * 1/2002

2004/0070709 Al * 4/2004

* cited by examiner

Songetal 349/114

Park et al 349/43

Kanou et al 349/113

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