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1

METHOD AND APPARATUS FOR CREATING
AN IMAGE BY A PULSED LASER BEAM
INSIDE A TRANSPARENT MATERIAL

BACKGROUND OF THE INVENTION

The present invention relates in general to laser technology for treatment of transparent materials and more specifically to a method and apparatus for creating an image inside a transparent material, using a pulsed laser beam.

Some methods and apparatus were previously known for creating a variety of images inside and on the surface of a transparent material, using a pulsed laser radiation emitted by a solid-state laser.

One of such methods of image creation in a transparent material of the Plexiglas type is disclosed in U.S. Pat. No. 4,092,518 of May 30, 1978, Int. CI. B23K27/00 or Nat CI. 219/121.

The method is as follows: a cylindrical article made of a transparent material is placed with its flat edge towards the laser beam and the laser radiation having a pulse duration in the range of 100 to 300 microseconds is focused inside the article using an optical lens.

The effect of the laser pulse creates a number of threedimensional macrodestructions appearing as fanned out cracks.

A variety of such macrodestructions are produced in the article of a transparent material by changing the depth of laser beam focusing along the length of the article. The macrodestructions are shaped predominantly as saucers-like cracks of different size arranged randomly around the focal point thus establishing an optical decorative effect inside the transparent material.

Such a decorative effect is appreciably intensified when the said article is illuminated.

Used as a device for practical realization of said method is a multimode solid-state free-running pulsed laser and a convergent lens having a focal length from 100 to 200 mm for focusing laser radiation. Cylindrical articles of a transparent material having a diameter of 35 to 80 mm and a length of 85 to 205 mm are recommended for laser treatment

The said technology enables three-dimensional but uncontrolled and abstractly shaped images to be obtained, which produce a decorative effect.

Moreover, the said technology fails to reproduce any desired image, accounting an uncontrolled behavior of macrodestructions occurring in the material being laser-treated.

Another known method of creating a pre-set image (e.g. image being copied by an optical camera) on the surface of a transparent material by a laser beam is disclosed in U.S. Pat. No. 4,843,207 issued on Jun. 27,1989, IPC B23k26/00 or NPC 219/121. That patent discloses a method and a device for producing, by a laser beam, a decorative ornament on products made of a transparent material and having a hollow axially symmetrical cap-like shape.

The method comprises preconditioning of a product made of a transparent material, including forming a coating on the blank outer surface, being at least 1.2 mm thick and made of material featuring over 75% absorption of laser radiation at its operating wavelength.

Said coating may be formed either by a layer of colored glass or by a layer of precious metal.

A laser beam having a wavelength of 0.5 to 2.0 micrometers acts upon the external absorbing coating of the hollow

2

product through the thick internal wall, thus causing a phase change on the external surface. The laser beam and the product treated by the beam mutually move so that the laser beam is focused on the surface. 5 To carry out the said method a device is used comprising a solid-state pulsed laser featuring an acoustooptic Q-switch, an optical lens and a mirror, both being movable along the axis of symmetry of the hollow product in such a manner that laser radiation is focused on the product's external 10 surface being treated, while the mirror is capable of rotating.

All the motions mentioned above are controlled and monitored by a microcomputer and an optical camera which copies the pattern of a decorative ornament reproduced by the laser beam on the external surface of the product.

The discussed above known technology when applied for artistic treatment of glass makes it possible to impart adequately high decorative properties thereto.

However, such technology imposes some restrictions, that 20 is, the product must be hollow and the maximum thickness of its wall is about 40 mm; a product made of a transparent material must be preconditioned on its external surface; the image being reproduced can be made only on the surface of the article.

25 SUMMARY OF THE INVENTION

The present invention has therefore for its principal task to provide a method and apparatus for creating an image, with the aid of the pulsed laser beam, inside a transparent 30 material, both said method and said device being so improved as to attain microdestructions adjustable in size and located at any point of the material so as to create a pre-set image.

35 The foregoing problem is accomplished due to the provision of a method for creating an image inside a transparent material by a pulsed laser beam, according to which the laser beam is periodically focused at pre-set points of the transparent material and the duration and power of the laser beam pulse are selected to be sufficient to produce destructions in the material. According to the invention, the present technical solution is not obvious in estabUshing a diffractionlimited beam of a Q-switched laser whereupon the laser beam is sharp focused to produce a size-adjustable microde

45 struction in the material being treated. Both the material and the laser beam are mutually displaced to a next point of the image being reproduced after each laser shot

For realization of the proposed method it is recommended to use single-mode, Temqq solid-state Q-switched laser as a

50 diffraction limited source of radiation.

It is preferable to carry out sharp laser beam focusing by preliminary adjustable defocusing of radiation by a divergent lens whose focal length determines the actual aperture of the focusing lens which makes it possible, while main

55 taming constant radiation intensity at the focus, to change the energy of laser radiation, thereby controlling the size of the microdestruction at the laser beam focus.

A device for carrying out the proposed method of creating an image inside a transparent material with the aid of a

60 pulsed laser beam comprises a pulsed laser itself, an optical lens adapted to focus the laser beam inside the material and to move the focus along the laser beam, mechanical driving means for mutual displacement of the laser beam and the material, and a computer operatively associated with the

65 laser and the mechanical driving means. According to the invention, the pulsed laser used in the device is essentially a diffraction-limited Q-switched laser, a variable focal

I=P/S,

3 4

length defocusing lens is interposed between the pulsed laser Another peculiar feature of the selected laser type resides

and the focusing lens, said defocusing lens being adapted for in utilizing utmost possibilities of sharp radiation beam

changing the occupancy of the actual aperture of the focus- focusing, which is schematically represented in FIG. 2.

ing lens. The mechanical driving means for mutual displace- A sharp laser radiation focusing necessary for normal

ment of the transparent material and the laser beam is shaped 5 operation of the apparatus is carried out as follows,

as a single-axis and two-axis motion mechanism. The laser radiation beam 3 having a diameter d is incident

Adjusting microdestxuctions characteristics it is possible Up0n the defocusing lens 2 and emerges therefrom in a

now to produce three or two-dimensional images of a pre-set diverging form to get into the aperture of the focussing lens

pattern in transparent materials having various shapes and 4 and having a diameter D which is found from the formula

mechanical features, e.g. hardness. 10

D=d(L+f)/f,

BRIEF DESCRIPTION OF THE DRAWINGS

where L is the distance between the lenses

The present invention will be more apparent from the f is me focal length of the defocusing lens

following description of more specific exemplary embodi- a case 0f aberrationless focusing by the lens 4 the focal

ments thereof with reference to the accompanying drawings, 15 spot dimension is characterized by the value wherein:

FIG. 1 is a schematic diagram of apparatus for carrying ((lamdayD)*F,

out a method of creating an image inside a transparent where ... is the radiation wavelength of the laser

material, using a laser beam, according to the invention; 2Q used;

FIG. 2 is a schematic diagram of sharp focusing of a beam F is the focal length of the focusing lens,

of the pulsed laser for realization of the method proposed in The intensity of the laser radiation at a focal spot 9 is

the present invention; and found from the formula

FIG. 3 is a schematic diagram of reproduction of a copy

of an image stored in a computer memory performed by a 25

laser beam inside a specimen of a transparent material. where P is the power of laser radiation,

S is the effective area of the focal spot.

DESCRIPTION OF THE PREFERRED It results ftom this formula faat me intensity of laser

EMBODIMENTS radiation is proportional to the following expression

To provide a better understanding of the essence of the 30 ,. .,«^^ .

* . e , . (P/(lamda)squared)*(D/F)squared.

proposed method it is expedient first to consider a schematic

diagram of the apparatus for carrying out said method as When calculating the value of the radiation intensity at the

shown in FIG. 1. focus of a multimode laser the above expression is to be

The device comprises a solid-state pulsed laser 1 fixed in divided by squared ratio between the beam divergence of the a stationary position; a variable focal length defocusing 35 laser used and diffraction-limited divergence thereof. Corndivergent lens 2 fixed stationary on the axis of the laser beam pensation of focusing loss by increasing the radiation power 3; a focusing lens 4 located on the axis of the laser beam 3 will result in an undesired increase in the part played by wherein lens 4 can be moved controllably along said axis self-focusing. Increase in the second factor in the above with the aid of actuator 5; a specimen 6 of a transparent expression is restricted by aberration of the focusing lens 4. material arranged across the path of the focused laser beam 40 The parenthesized relation D/F defines the focusing 3, the specimen 6 being capable of moving in a plane sharpness, whence it ensues that the maximum laser radiaorthogonal to the laser beam 3, with the aid of a drive 7. tion intensity in the focus point for a given radiation power

The drive 7 may be in fact a plotter of the heretofore- is attainable at a sharpest aberration-free focusing of a

known construction. single-mode laser beam.

. *o- -j J * <_ i A. c *u 45 The shorter the focal length F of the defocusing divergent

A computer 8 is provided to control the operation of the , „ , it , &. , ,. J> *

1 „„*,,„tTM. c „„a ^„-„= 1 w^i;TMi„TM-„„ lens 2, the sharper the focusing of the laser radiation and the

pulsed laser 1, actuator 5 and drive 7 for displacing the . ,TM . . .. ^ .. .

% , . , . , T ..... ..u higher its intensity. Thus, a desired intensity of laser-induced

focusing lens 4 and the specimen 6. In addition, the com- , , , , ,

o <_ 1 *u t 111 A f A- <- breakdown at the focus point is attainable with lower power puter 8 controls the focal length of the defocusmg divergent ^ ^ 1 f . , . , . . ., t r, 1 i„ consumption, thereby making it possible to create a laserlens 2 which is similar to the commonly known photo- , , , . , . „ ,.

,. , ... . f , , .u 50 produced destruction area having smaller linear dimensions.

graphic camera lenses with a variable focal length. r _ . , ,. ^ '5 ^ . , ., „

3. , , , , . ,, r Consequently, by adjusting the focal length of the lens 2

It is a TEMro laser that proves to be most suitable for the and hence ^ lasef ... powgr Qne can control ±e gize

purpose. Qj ^ destruction area in the specimen 6 made of a transSelection of such a laser is due to the greatest brightness parent material, which allows reproducing a half-tone picof radiation emitted by said laser at a given power. 55 turei

Use of a laser featuring a lower brightness-to-power ratio In principal, the proposed technology of creating a threeleads to an undesirable effect of self-focusing. It has been dimensional or two-dimensional image in a light-transparent found that exceeding the self-focusing threshold by laser material can be applied under manual control of the laser 1 radiation power results in laser beam self-trapping into a by changing the laser beam focusing sharpness and the number of strings. To avoid this disadvantage one must 60 radiation power thereof before each shot. However, the provide that laser radiation power be lower than self- image creation process will in such case be of low producfocusing threshold. tivity. To accelerate the process a computer monitoring of

Nevertheless, in order to initiate breakdown at the focal system operation is used, which can be illustrated by a

point it is necessary to exceed the threshold breakdown detailed description of the schematic diagram presented in

intensity at a given point. It is the laser type selected herein 65 FIG. 3.

that features the maximum intensity-to-radiation power ratio An image 10 of the object to be reproduced is written into

at the focal point at a given focusing geometry. the memory of computer 8 as a number of sections made by

parallel planes 11 defined by the coordinate Z. Each of the sections 11 appears as an array of picture elements (dots) situated in a plane (X,Y) and adjoining one another.

Transfer of the image 10 inside the specimen 6 of a transparent material and reproduction of a replica 12 of the 5 image 10 therein consist in a consecutive representation of each point 13 from the three-dimensional space of the image 10 by a respective point 14 of the specimen 6 with the aid of the laser beam 3. The process of transferring the image 10 is carried out by layer-after-layer filling of the section 11, 10 beginning with the lowest one. The actuators 5 and drive 7 controlled by the computer 8 make the focus point of the laser beam 3 coincident with the point 14 inside the specimen 6, adjust the focal length of the defocusing divergent lens 2 for a value required to produce microdestruction of a 15 pre-set size, and the computer 8 guides the laser 1 to generate a pulse having a power sufficient for breakdown, whereupon a next point on the same section 11 is to be reproduced, for which purpose the specimen 6 is displaced with the aid of the drive 7. 20

Having completed reproduction of the points 13 of the section 11 the computer 8 guides the actuator 5 for displacing the focusing lens 4 to a position corresponding to laser beam focusing in a new superjacent section 11. Further on the process continues in the aforementioned order. 25

It is obvious that whenever it is necessary to create a flat (two-dimensional) image in the specimen 6 of a transparent material rather than a three-dimensional image, it will suffice for this purpose to have a single section in the program of the computer 8 that corresponds to the image desired. 30

It has been stated hereinbefore that the technology disclosed herein enables transparent materials of various shapes and having diverse mechanical characteristics to be treated. Among such materials may be organic and inorganic glass, naturally occurring and synthetic crystals, including tinted 35 ones, provided that the tint does not sufficiently diminish the transmission of the laser beam, as well as transparent polymer materials, and wide-gap semiconductors.

Given below are some examples of treatment of certain light-transparent materials, using the method proposed 40 herein.

Example 1

A three-dimensional image was created in a specimen made of silicate glass having a refractive index of 1.505 at 45 an optical wavelength of 1.06 micrometers.

The specimen was rectangular in shape having its side faces several centimeters long (up to 10 cm) and featured a smooth plain surface on the side of laser beam penetration thereinto. 50

Temqo radiation was used emitted by a Nd:YAG laser having a wavelength of 1.06 micrometers and a pulse duration of the order of 15 ns, the radiation power ranging from 5 to 15 mJ.

A sharp focusing of the laser beam was performed in a 55 way described hereinbefore. The focal spot was adjusted for size with the aid of a focusing lens having a focal length from 2 to 5 cm, while the actual aperture of said lens varied from 5 to 15 mm, which influenced appreciably the size of the focal spot and hence the destructed area in the specimen. 60

The size of the destructed area varied between 0.1 and 0.4 mm. The thus-created three-dimensional image inside the blank was constituted by a plurality of points.

Example 2 65

A three-dimensional image was created in a specimen of synthetic quartz grown from a gaseous phase and having a

refractive index of 1.45 at an optical wavelength of 1.06 micrometers. The cubic specimen having its side faces several centimeters long (up to 10 cm) faced towards the laser beam with one of its flat sides during treatment.

Use was made of the Temqo radiation emitted by an Nd:YAG laser having a wavelength of 1.06 micrometers and a pulse duration of 15 ns, the radiation power varying from 10 to 30 Mj.

A sharp focusing of the laser beam was carried out in a way described hereinabove. The side of the focal length was adjusted by means of a focusing lens having a focal length of 2 to 5 cm. The actual aperture of the focusing lens varied from 5 to 15 mm and the size of the destructed area ranged from 0.1 to 0.4 mm.

The thus-created three-dimensional image inside the specimen was also constituted by a plurality of points.

To attain similar results when treating the purest and optically strongest transparent materials the power of a laser radiation pulse is to be increased not more than two fold compared with the radiation power applied for treatment of silicate glass.

When treating transparent polymer materials the power of a laser radiation pulse can be reduced by an order of magnitude compared with the radiation power applied for treatment of silicate glass.

As regards industrial applicability the present invention can find application for artistic treatment of glass, as well as for internal and external engraving of crystals.

I claim:

1. A method for forming a predetermined half-tone image inside a transparent material, the method comprising:

determining points inside the transparent material at which points microdestructions are to be created to form the half-tone image; and focusing a laser beam at each of the points to create a microdestruction at each of the points, wherein the microdestructions collectively form the predetermined half-tone image inside the transparent material, and wherein the focusing step comprises: creating microdestructions of a first size to form a first

portion of the image; and creating microdestructions of a second size different

from the first size, to form a second portion of the

image:

wherein the microdestructions of the different first and second sizes create a half-tone visual effect.

2. The method of claim 1 further comprising:

using a diffraction-limited Q-switched laser for generating the laser beam;

selecting the duration and power of a pulse of said laser beam sufficient for inflicting a microdestruction upon said transparent material; and

displacing mutually said transparent material and said laser beam to a next point of the image being reproduced in order to establish a next microdestruction.

3. A method according to claim 2, wherein said diffraction-limited Q-switched laser is a solid-state singlemode Temqq laser.

4. A method according to claim 1, wherein said focusing step comprises:

preliminary defocusing of said laser beam with the aid of

a divergent lens; focusing the laser beam by a focusing lens after the laser

beam has been defocused by the divergent lens; changing the focal length of said divergent lens in order

to modify the size of the focusing lens' region on which

the laser beam impinges; and

7

adjusting the size of the destructed area at the focus point of the laser beam by simultaneous variation of said laser power and the size of the focusing lens' region on which the laser beam impinges.

5. The method of claim 1 wherein the half-tone image is 5 a decorative image.

6. The method of claim 1 wherein:

the step of focusing the laser beam comprises passing the

laser beam through a first lens; the step of creating microdestructions of a first size 10

comprises focusing the laser beam so that the first lens'

region on which the laser beam impinges has a size SI;

and

the step of creating microdestructions of a second size 5 comprises focusing the laser beam so that the first lens' region on which the laser beam impinges has a size S2 different from SI.

7. The method of claim 1 wherein:

the step of creating microdestructions of a first size 2o comprises focusing the laser beam of a first radiation power; and

the step of creating microdestructions of a second size comprises focusing the laser beam of a second radiation power different from the first radiation power. 25

8. The method of claim 6 wherein: the first lens is a focusing lens;

the step of focusing the laser beam further comprises passing the laser beam through a variable focal length defocusing lens before passing the laser beam through 30 the focusing lens;

the step of focusing the laser beam so that the first lens' region on which the laser beam impinges has a size SI comprises setting the focal length of the defocusing 35 lens to a first value; and

the step of focusing the laser beam so that the first lens' region on which the laser beam impinges has a size S2 comprises setting the focal length of the defocusing lens to a second value different from the first value. 40

9. The method of claim 6 wherein the step of focusing the laser beam at a point comprises, for at least one point P, moving the first lens relative to the transparent material to change a distance between the first lens and a surface of the transparent material in order to make the focus of the laser 45 beam coincide with the point P.

10. The method of claim 1 comprising transferring the predetermined image from a computer memory to the transparent material, wherein the transferring step comprises the determining and focusing steps.

8

11. A method for forming a predetermined decorative image inside a transparent material, the method comprising:

determining points inside the transparent material at which points microdestructions are to be created to form the decorative image; and

focusing a laser beam at each of the points to create a microdestruction at each of the points, wherein the microdestructions collectively form the predetermined decorative image inside the transparent material,

wherein the focusing step comprises moving the transparent material relative to the laser beam perpendicularly to the laser beam to create microdestructions that form a first two-dimensional plane section of the decorative image, said first plane section appearing as a first array of image elements of the decorative image.

12. The method of claim 11 further comprising, after creating the first plane section of the decorative image, creating a second two-dimensional plane section of the image, the second plane section being between the first plane section and a source of the laser beam and appearing as a second array of image elements of the decorative image.

13. An article of manufacture comprising: transparent material; and

a plurality of microdestructions inside the transparent material, the microdestructions forming a half-tone image inside the transparent material, wherein the microdestructions vary in size to create a half-tone visual effect.

14. The article of claim 13 wherein the image is a three-dimensional decorative image.

15. A method for forming a predetermined image inside a transparent material, the method comprising:

determining points inside the transparent material at which points microdestructions are to be created to form the image; and

focusing a laser beam at each of the points to create a microdestruction at each of the points, wherein the microdestructions collectively form the predetermined image inside the transparent material, wherein the focusing step comprises:

creating microdestructions of a first size to form a first

portion of the image; and creating microdestructions of a second size different from

the first size, to form a second portion of the image.

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