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TAPE RECORDER SYSTEM

Matter enclosed in heavy brackets [ J appears in the original patent but forms no part of this reissue specification; matter printed in italics indicates the additions made by reissue.

BACKGROUND OF THE INVENTION

This invention relates to high performance magnetic tape recorder systems and in particular to a high performance tape transport and cartridge.

High performance magnetic tape recorders have been devised for recording and reproducing various types of signals, such as audio signals, analog instrumentation signals and digital data signals. All such recorders must position the tape accurately with respect to a transducer head, must accurately control tape speed, and must maintain uniform tape tension. In many applications they must also be capable of very high acceleration and deceleration rates and very high tape speeds. In some, the capability of recording and reproducing signals in both directions of tape movement is important. The relative importance of these virtues differs from application to application, so that a recorder designed for digital data acquisition, where search speed and data packing densities may be of greatest interest, represents a different design compromise from an instrumentation recorder designed for precise speed control and low flutter at each of several selectable speeds.

Presently known high performance tape recorder systems are complex and expensive. A standard tape transport includes a pair of reels, on which a tape is wound, and a transducer (record or reproduce head) between the reels. A motor-driven capstan pulls the tape across the transducer at a uniform speed. The reels are mounted on tensioning motors which drive the reels in opposition thereby establishing tension in the tape and winding the tape in a roll on the take-up reel. Because the amount of tension generated in the tape by the reel motors and capstan is dependent on the constantly changing size of the tape roll on each reel, methods have been devised to sense the tension in the span of tape extending across the transducer and to control the reel motors accordingly. One method uses a tension arm to sense changes in tension; more recent methods use a vacuum column into which a loop of tape is drawn by a constant vacuum. Both of these systems require long spans of tape between reels, require complex circuitry, and inherently involve changes of tension before corrections are made. Nonetheless, they have been widely used in high performance tape drives.

Another system, based on the conventional approach, adds a second capstan on the other side of the transducer heads from the first capstan. Running the capstan on the take-up side faster than the capstan on the supply side provides a tension across the transducer heads which is substantially independent of the tensioning provided by the reel motors. The capstans are driven by individual motors connected electronically to each other and to a timing signal through a servo system. This system requires four motors and complex circuitry to coordinate the speeds of all the motors.

Another approach which has been tried is based on the techniques described in Newell, U.S. Pat. No. 3,370,803 (1968), and Uber, U.S. Pat. No. 3,460,781 (1969). These systems utilize a peripheral drive in which coplanar takeup and supply rolls of tape are mounted on

precision carriages and are biased into contact with a central drive capstan. The capstan has a resilient surface in driving engagement with both the periphery of the supply roll and the periphery of the takeup rolls, at the

5 point of departure of tape from the supply roll and at the point of tape arrival at the takeup roll. Tape tension is generated by biasing the takeup roll into contact with the capstan with greater force than applied to the supply roll, thereby causing a differential deformation in

10 the resilient surface of the motor-driven capstan, hence a difference in peripheral speeds of the supply and takeup rolls. A peripheral drive system has the practical advantage that the capstan squeegees out air which otherwise becomes trapped between layers of tape in

15 the takeup roll, and it therefore produces hard-packed tape rolls. The tension generated in the tape, however, is highly dependent on the uniformity of the elastomeric properties of the capstan. It is also dependent on the precise geometry of the capstan-tape roll interface.

20 Therefore, in practical systems the tension generated is dependent on such variables as inhomogeneities in the elastomer, the size of the tape rolls and the temperature, and the tension is not uniform.

2j It has long been recognized as desirable to provide a high performance tape system in which the tape rolls are enclosed in a cartridge. Cartridge systems not only eliminate threading the tape from one reel to the other, but provide considerable environmental protection for

3q the tape when it is out of the transport. They also permit the tape to be removed from the system without rewinding the tape.

Attempts made heretofore to produce a truly high performance tape recorder system utilizing tape car

35 tridges have not been completely successful. Systems based on conventional tape transports generally require such long spans of tape between reels that tape must be pulled from the cartridge (either manually or by a complex mechanism) to provide proper tape speed and ten

40 sion control, and to provide proper guidance of the tape span by high precision guides. The openings required in the cartridge for reel drive shafts, capstans, tape pulling devices and the like make complete dust-proofing of the cartridge almost impossible. Most importantly, the per

45 formance of these cartridge systems has not generally been as good as the performance of high performance open reel recorders.

Attempts have been made to overcome these shortcomings by basing cartridge systems on something

so other than a conventional tape transport. Most of these systems, however, have resulted in complex and expensive cartridges. For example, numerous cartridges having coaxial reels have been built and proposed. Tape tension is generated either by dragging the supply reel

55 and driving the takeup reel, or by coupling the two reels by a spring mechanism and driving the tape with a capstan. Neither tensioning scheme is entirely effective, and both increase the complexity and cost of the cartridge. Moreover, accurate and gentle guiding of the

60 tape is difficult or impossible.

Although the peripheral drive systems of the Newell and Uber patents, supra, are not particularly well adapted to the use of cartridges, attempts have also been made to utilize them in a cartridge drive system. Such

65 an attempt is shown in Blackie et al, U.S. Pat. No. 3,526,371 (1970). The cartridge shown in that patent contains two tape reel carriage assemblies and a fixed capstan or idler roller. One of the chief aims of a car

3 4

tridge tape recorder system is to make the cartridges as preferably a control circuit which controls the speeds of

simple as possible; the cartridges of this system are both motors. The motor driving the tapeup roll capstan

expensive and complicated. Another cartridge-type carries a tachometer and is driven in accordance with a

tape transport, ostensibly based on the same drive con- speed signal; the motor driving the supply roll capstan is

cept, is shown in Hollingsworth, U.S. Pat. No. 5 controlled in such a manner as to provide constant tape

3,638,880 (FIGS. 6-8). Although the cartridge dis- tension. Both motors preferably carry tachometers, to

closed in the patent is simple, the system is incapable of permit identical operation of the transport in either

high performance. In fact, the system is little more than • direction of tape movement. Novel tape drive systems

a conventional system without a capstan. Its tape speed having particularly advantageous control circuits are

and tape tension therefore vary as the sizes of the tape 10 described hereilli but are the joint invention of Bansi K.

rolls change. Shroff, the inventor herein, and Stephen K. Shu, and

Still another attempt to produce a high performance are daimed jn di appiication Ser. No. 635,940,

cartridge drive system utilizes a cartridge containing filed concurrentl herewith.

tape rolls on fixed axes and an endless band which en- —. . . . r ,

K , ■ , ■ r, i, i- -t-x , , ., The transport system or the invention handles tape gages the peripheries of both rolls of tape. The band or 15 L. . . . „ , . ■ •

f, B ■ j ■ ■_ * , . -t-l u J ■ gently, yet very precisely. Because the tape tension is

the tape is driven by an external capstan. The band is so ° . : ....... . .. ... c ,

, , . , , . .. . maintained electronically at an optimum, with far less

arranged around support posts that its differential . .. .

stretch causes the takeup reel to run faster than the var,atl°n ,n tension than with previously known sys

supply reel, and thereby tens.ons the tape. Such a sys- *em* ,the configuration of the tape roll is highly repro

tem is shown in Wolff, U.S. Pat. No. 3,861,619 (1975). 20 duclble and stable. .

These systems may utilize a simple transport having a The caPstan en8ag'ng the periphery of the takeup roll

single drive motor and no separate tensioning means. squeezes air from beneath the outer wrapping of tape

However, the systems have inherent limitations which and forms a u&ht< ... roll. Becuse the tape

restrict the degree of performance they can provide. ro]ls behave much as if they were solid discs, their ac

They are subject to objectionable flutter and tension 25 celeration and deceleration rates are limited only by

variations caused by non-uniformities in the stretch and their moments of inertia and the available power which

frictional characteristics of the tensioning band and by can be applied to them. Therefore, although the system

undesired frictional and rotational characteristics of the is not capable of the acceleration/deceleration rates of a

posts which support the tensioning band. Such systems state-of-the-art vacuum column system, it is limited only

also require rather complex cartridges, provide limited 30 by the size and acceleraton/deceleration speeds of its

tensioning forces, are capable of limited acceleration capstan motors.

rates and a limited range of speeds, have a limited life, The tape transport system of the present invention,

and are of limited adaptability to varied applications. because it requires no reel motors and no complex tape

SUMMARY OF THE INVENTION tenSn Se"sing deV'CeS' 'S extreme'y simPle and reliable'

SUMMAKY Uf int. lIMVfclNllUJN J5 R ^ ^ particu,arly wd] adapted for using tape car.

One of the objects of this invention is to provide an fridges without degradation of performance. The car

extremely simple tape recorder transport system which tridges need contain only tape wrapped on hubs rotat

meets or exceeds present standards for high perfor- able on fixed axes, fixed tape guide means and certain

mance recorders, such as standards for tape speed and standard auxiliary equipment such as an internal brake

speed accuracy, acceleration and deceleration rates, 40 to prevent tape from spilling when the cartridge is out

low skew, and uniform tensioning. of a transport, and file protect means to prevent acci

Another object is to provide such a high performance denta] recording over existing data on the tape. Carsystem utilizing tape cartridges which are simple and tridge systems in accordance with the present invention reliable, and which are interchangeable without degra- may provide performance levels that in most respects dation of performance. 45 equal 0f exceed those of present|y known high perfor

Other objects will become apparent in light of the mance reel.to.ree, systems. Tape rec0rder systems uti

following description and accompanying drawings. ,jzj an j ved> si ,e> cartridge design> which

In accordance with one aspect of this invention gen- jdeg a hj fa rf ()f tection> main.

erally stated, a tape transport system is provided of a ... ■ , , , ... ,.

. ... . , , , , , ,, , . ,„ tains tape tension even under adverse handling condi

type including a pair of coplanar hubs rotatable about 50 . , ... , , °, ...

J J 1r i »i_ r i- i-i . j- n Hons, and positions the tape extremely accurately with

fixed axes and a length of pliable tape carried in rolls on xi r . ,. . , . ,

. ,° . ..u r» respect to a magnetic recording head or transducer, are the hubs, a transducer cooperative with a span of tape , ., , , ■ , .... r„ between the rolls, and drive means for driving the tape described herein, but are the joint invention of Bans. K. across the transducer from one of the tape rolls to the fhro1ff' 'he lnventor herein Frank Dekker and John other, wherein the drive means include a pair of mov- 55 Nordrehaug, and are claimed m copending application able capstans biased into driving engagement with the Ser- Na 635>939' flled concurrently herewith, peripheries of the rolls, and control means for driving The TMproved and simplified transport and cartridge the capstan engaging the tapeup roll faster than the have otner novel and advantageous features, which are capstan engaging the supply roll. The difference in more eas,1y understood in light of the following despeed is chosen so as to generate a desired tension in the 60 scription of the preferred embodiments, span of tape intermediate the rolls. Preferably, the cap- Throughout this description and claims, the cartridge stans are mounted on the rotors of separate drive mo- a"d transport are described as being oriented in such a tors, and each drive motor/capstan assembly is way that the cartridge reels rotate in a horizontal plane mounted on a separate movable carriage. The capstans about vertical axis. It will be understood that this orienare preferably biased into engagement with the tape 65 tation is used merely for convenience in describing the rolls by a common spring which automatically equalizes invention. One of the advantages of the present system the forces exerted by the capstans on the tape rolls, is that it may be used in different orientations without regardless of their positions. The control means are affecting its performance.

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