CN103969617A - Electric energy meter correction table and electric energy meter correction method - Google Patents
Electric energy meter correction table and electric energy meter correction method Download PDFInfo
- Publication number
- CN103969617A CN103969617A CN201310038526.4A CN201310038526A CN103969617A CN 103969617 A CN103969617 A CN 103969617A CN 201310038526 A CN201310038526 A CN 201310038526A CN 103969617 A CN103969617 A CN 103969617A
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- electric energy
- energy meter
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- infrared receiving
- transmission pipe
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Abstract
The invention discloses an electric energy meter correction table and an electric energy meter correction method. The electric energy meter correction table comprises a PC (personal computer), an electric energy meter power supply circuit, a control unit, a surface plate, two guiders, connecting terminal seats and electric energy meter clamping devices, wherein the connecting terminal seats and the electric energy meter clamping devices are mounted on the surface plate. The connecting terminal seats are disposed on the surface plate and below meter positions of electric energy meters to be measured. Each connecting terminal seat comprises a plurality of power source terminal vibrating needles connected with the electric energy meter power supply circuit and a plurality of communication terminal vibrating needles electrically connected with a communication connector of the PC. Each electric energy meter clamping device comprises a press block arranged above the meter positions and driven by an air cylinder. The guiders are arranged on the surface plate and on two sides of the meter positions. The electric energy meter correction table is disposed on a work station of an electric energy meter production line and between an initial assembling work station and a packaging work station of the production line. The electric energy meter correction table is high in correction efficiency, capable of directly setting and correcting electric energy meters on and along with the production line, production efficiency of electric energy meter correction is improved and production cost is reduced.
Description
[technical field]
The present invention relates to electric energy meter adjustment, relate in particular to a kind of electric energy meter calibrating platform and electric energy meter adjusting process.
[background technology]
Electric energy meter calibrating platform is for to multifunctional electric energy meter parameters setting and the measurement and calibration in his-and-hers watches in process of production.Traditional adjusting process, electric energy meter is transferred to electrical energy meter calibration chamber from production line after being assembled into semi-manufacture, carries out parameter setting and calibration, then the electric energy meter after calibration is transplanted on to assembly packaging production line from verification chamber and assembles, packs.
Calibration cabinet in electrical energy meter calibration chamber comprises electric energy meter feed circuit, control module, vertical panel, is arranged on line terminal base on panel and manual electric energy meter clamping device, and on line terminal base is arranged on panel, is positioned at the epi-position below of tested electric energy meter; On line terminal base comprises the complex root communication ends bullet pin that the complex root power end bullet pin that is electrically connected with electric energy meter feed circuit is electrically connected with computing machine machine communication interface.When verification, operating personnel are put into electric energy meter in the epi-position of on line terminal base top, pull lower manual electric energy meter clamping device, after electric energy meter is clamped, arrange and calibrate.
There is following shortcoming in traditional electric energy meter adjusting process:
1. half-finished electric energy meter need to be transplanted on verification chamber from production line and arranges and calibrate, after adjustment completes, also to be transplanted on again and on production line, complete subsequent handling, upset the beat of production line, increased and transported half-finished workload, also increased equipment and place that adjustment needs;
2. the adjustment technique manual operations of calibration cabinet is many, and adjustment efficiency is low, has increased producers and production cost.
[summary of the invention]
The technical problem to be solved in the present invention is to provide one and is suitable at production line adjustment electric energy meter, the electric energy meter calibrating platform that adjustment efficiency is high.
Another technical matters that will solve of the present invention is to provide the electric energy meter adjusting process that a kind of adjustment efficiency is high, cost is low.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is, a kind of electric energy meter calibrating platform, comprise PC, electric energy meter feed circuit, control module, panel, two orienting lugs, with the on line terminal base and the electric energy meter clamping device that are arranged on panel, described on line terminal base is arranged on panel, is positioned at the epi-position below of tested electric energy meter; On line terminal base comprises the complex root communication ends bullet pin that the complex root power end bullet pin that is electrically connected with electric energy meter feed circuit is electrically connected with PC communication interface, and described electric energy meter clamping device comprises and is arranged in the top of epi-position, briquetting by air cylinder driven; Described orienting lug is arranged on panel, is positioned at the both sides of epi-position.
Above-described electric energy meter calibrating platform, comprises that solenoid valve and driving circuit for electromagnetic valve, described cylinder are twin shaft cylinder, and described cylinder is fixed on the back side of panel, is positioned at the rear of described epi-position, and briquetting is fixed on the piston rod of cylinder; The control signal input end of the output termination solenoid valve of driving circuit for electromagnetic valve, the air flue of solenoid valve connects twin shaft cylinder; The cylinder control signal output terminal of the control signal input termination control module of driving circuit for electromagnetic valve.
Above-described electric energy meter calibrating platform, comprises the first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe, and the first infrared receiving/transmission pipe is arranged on panel, is positioned at the rear of initial epi-position, and tube head is towards front; The second infrared receiving/transmission pipe is arranged on panel, and the below of initial epi-position, towards front; The first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe connect respectively the signal input part of control module.
Above-described electric energy meter calibrating platform, described panel hypsokinesis, back rake angle is 30 °-60 °.
Above-described electric energy meter calibrating platform, what comprise that electric energy meter resets suppresses push rod, suppresses push rod and is arranged on on line terminal base, is positioned at the below of epi-position.
Above-described electric energy meter calibrating platform, comprises hummer, working station indicator, emergence button and manual operation button, and hummer, working station indicator, emergence button and manual operation button are connected with control module respectively.
Above-described electric energy meter calibrating platform, comprises 1-4 epi-position on panel.
A kind of technical scheme of electric energy meter adjusting process, adopt above-mentioned electric energy meter calibrating platform to carry out verification to electric energy meter, described electric energy meter calibrating platform is arranged on a station of electrical energy meter production line, and described station just fills between station and multiple package position at production line.
Above-described electric energy meter adjusting process, described electric energy meter calibrating platform comprises the first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe, and the first infrared receiving/transmission pipe is arranged on panel, is positioned at the rear of initial epi-position, and tube head is towards front; The second infrared receiving/transmission pipe is arranged on panel, is positioned at the rear of epi-position, and tube head is towards front; The first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe connect respectively the signal input part of control module; When the semi-manufacture electric energy surface low on production line is during to electrical energy meter calibration station, operator is put into electric energy meter in the epi-position of correction platform, when the first infrared receiving/transmission pipe detects and has table in epi-position, the briquetting that control module starting cylinder drives, electric energy meter is depressed into checksum location, the power supply terminal of electric energy meter, communication terminal are electrically connected with power end bullet pin, communication ends bullet pin respectively; In the time that the second infrared receiving/transmission pipe detects that electric energy meter clamping puts in place, electric energy meter feed circuit are switched on to electric energy meter, and PC arranges and calibrates electric energy meter; After setting and calibration complete, control module drives the briquetting of air cylinder driven to unclamp electric energy meter, and operator just takes out from epi-position the electric energy meter that completes setting, calibration flow to next station.
Above-described electric energy meter adjusting process, electric energy meter calibrating platform comprises the hummer, working station indicator, emergence button and the manual operation button that are connected with control module respectively, and the display of PC and working station indicator show respectively the process of described setting and calibration operation; In the time that electric energy meter calibrating platform breaks down, the display of hummer, working station indicator and PC sends respectively or display alarm information; Press emergence button, control module drives the briquetting of air cylinder driven to unclamp electric energy meter.
Electric energy meter calibrating platform adjustment efficiency of the present invention is high, can directly on production line, carry out with line setting, calibration electric energy meter, has improved the production efficiency of electric energy meter adjustment, has reduced the production cost of electric energy meter.
[brief description of the drawings]
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the stereographic map of the forward sight of embodiment of the present invention electric energy meter calibrating platform.
Fig. 2 is the front view of embodiment of the present invention electric energy meter calibrating deck plate part.
Fig. 3 is the vertical view of embodiment of the present invention electric energy meter calibrating deck plate part.
Fig. 4 is the stereographic map of embodiment of the present invention electric energy meter calibrating table top backsight.
Fig. 5 is the left view of embodiment of the present invention electric energy meter calibrating deck plate part.
Fig. 6 is that A in Fig. 2 is to cut-open view.
Fig. 7 is the stereographic map of embodiment of the present invention electric energy meter calibrating platform forward sight.
The schematic diagram of Fig. 8 embodiment of the present invention electric energy meter calibrating platform electric energy meter in epi-position.
Fig. 9 embodiment of the present invention electric energy meter calibrating platform electric energy meter is at the locational schematic diagram of adjustment.
Figure 10 is the stereographic map of the backsight of embodiment of the present invention electric energy meter calibrating platform.
[embodiment]
In the embodiment of the electric energy meter calibrating platform of the present invention shown in Fig. 1 to Figure 10, electric energy meter calibrating platform comprises worktable 1 and operator's console 2.Operator's console 2 is fixed on the platen 101 of worktable, operator's console 2 be above the panel 201 of 45 ° of hypsokinesis.
Main frame 20, the power supply 18(of PC comprise electric energy meter feed circuit), the control module of control panel 19(single-chip microcomputer and peripheral circuit composition) be arranged in the cabinet of worktable 1 bottom, the keyboard 3 of PC is placed on the below of sole plate of workbench 101, and the display 4 of PC is fixed on a side of operator's console 2.
Panel 201 has two epi-position 201a above, and two epi-positions can operate at the same time or separately.Each epi-position 201a is furnished with 5, one on line terminal bases 6 of orienting lug and a set of electric energy meter clamping device of two adjustable intervals.
Orienting lug 5 is fixed on panel 201, is positioned at the both sides of epi-position 201a, and two orienting lugs 5 form the slideway of the guiding of reometer.
On line terminal base 6 is arranged on panel 201, is positioned at the epi-position 201a below of tested electric energy meter.Many communication ends bullet pins 8 that have many power end bullet pins 7 that are electrically connected with electric energy meter feed circuit to be electrically connected with PC host communication interface through the communications cable 21 on line terminal base 6.
The push rod 13 that suppresses that electric energy meter resets is arranged on on line terminal base 6, is positioned at the below of epi-position 201a.
Electric energy meter clamping device comprises compressed air source, solenoid valve 21, driving circuit for electromagnetic valve, twin shaft cylinder 9 and briquetting 10.The briquetting 10 that briquetting 10 is arranged in the top of epi-position 201a, is driven by twin shaft cylinder 9.
Twin shaft cylinder 9 is fixed on the back side of panel 201, is in the dead astern of epi-position 201a.Briquetting 10 is L shaped, and the rear end of briquetting 10 is fixed on two piston rods of cylinder 9.Panel 201 has the through hole 201b of permission briquetting 10 activities, and briquetting 10 is through through hole 201b, front end be positioned at epi-position 201a directly over.Cylinder 9 is fixed on the back side of panel 201, and the dead astern that is in epi-position 201a is mounting means preferably, takes up room, and outward appearance is good.Cylinder 9 also can be fixed on the front of panel, is positioned at the top of epi-position, but it is larger to take up room, and outward appearance is not good.
The control signal input end of the output termination solenoid valve of electric energy meter clamping device driving circuit for electromagnetic valve, the air flue one termination compressed air source of solenoid valve 21, another termination twin shaft cylinder 9.The cylinder control signal output terminal of the control signal input termination control module of driving circuit for electromagnetic valve.
First infrared receiving/transmission pipe 11(the first infrared reflection switch) be arranged on panel 201, be positioned at the rear of initial epi-position 201a, tube head is towards front.Second infrared receiving/transmission pipe 12(the second infrared reflection switch) be arranged on panel 201, be positioned at the below of initial epi-position 201a, tube head is towards front.The first infrared receiving/transmission pipe 11 and the second infrared receiving/transmission pipe 12 connect respectively the signal input part of control module.
Hummer 14, working station indicator 15, emergence button 16 and manual operation button 17 have also been installed on the panel 201 of operator's console, and hummer 14, working station indicator 15, emergence button 16 and manual operation button 17 are connected with control module respectively.
The electric energy meter calibrating platform of the above embodiment of the present invention can be arranged on a station of electric energy meter assembling line, just fills between station and multiple package position at assembling line.On the assembling line of electric energy meter, directly electric energy meter is carried out to adjustment.
When the semi-manufacture electric energy surface low on assembling line is during to electrical energy meter calibration station, operator is put into electric energy meter 100 on the epi-position 201a of correction platform, when the first infrared receiving/transmission pipe 11 detects and has table on epi-position 201a, send signal to control module, control module retracts the piston rod of twin shaft cylinder 9 by driving circuit for electromagnetic valve and solenoid valve; The piston rod of twin shaft cylinder 9 drives briquetting 10, and electric energy meter 100 is depressed into checksum location, and the power supply terminal of electric energy meter, communication terminal are contacted with power end bullet pin 7, communication ends bullet pin 8 respectively.When electric energy meter is depressed into checksum location, when the second infrared receiving/transmission pipe 12 detects electric energy meter clamping has put in place, send signal to control module, control module control electric energy meter feed circuit are switched on to electric energy meter, and PC starts internal processes the parameters in the table of electric energy meter and measuring accuracy are arranged and calibrated.In the process that electric energy meter is arranged and calibrated at PC, the working station indicator 15 on the display 4 of PC and the panel 201 of operator's console shows respectively the process of setting and calibration operation.
After setting and calibration complete, PC notice control module drives twin shaft cylinder 9, make briquetting 10 unclamp electric energy meter, the push rod 13 that suppresses that electric energy meter resets is upspring electric energy meter, get back to initial epi-position, power supply terminal, the communication terminal of electric energy meter disengage with power end bullet pin 7, communication ends bullet pin 8 respectively.Operator just takes off the electric energy meter 100 that completes setting, calibration from epi-position 201a, electric energy meter flows to next station.
In the time breaking down in electric energy meter calibrating adjustment process, the display 4 of hummer 14, working station indicator 15 and PC sends respectively warning message.Now press emergence button, control module drives twin shaft cylinder 9 makes briquetting 10 unclamp electric energy meter.
The above embodiment of the present invention has following beneficial effect:
1. convenient production: assembling, parameter setting, measuring accuracy adjustment, assembly packaging that production line just can complete electric energy meter become assembled watch;
2. enhance productivity: changed production process technology, reduced production procedure, adjustment efficiency is high, greatly enhances productivity;
3. fall end production cost: automaticity is high, can reduce producers, reduce personnel's wage cost.Former calibration equipment device therefor and place can be reduced, cost of equipment and space expenses can be reduced.
Claims (10)
1. an electric energy meter calibrating platform, comprises PC, electric energy meter feed circuit, control module, panel and be arranged on line terminal base and the electric energy meter clamping device on panel, and described on line terminal base is arranged on panel, is positioned at the epi-position below of tested electric energy meter; On line terminal base comprises the complex root communication ends bullet pin that the complex root power end bullet pin that is electrically connected with electric energy meter feed circuit is electrically connected with PC communication interface, it is characterized in that, comprise two orienting lugs, described electric energy meter clamping device comprises and is arranged in the top of epi-position, briquetting by air cylinder driven; Described orienting lug is arranged on panel, is positioned at the both sides of epi-position.
2. electric energy meter calibrating platform according to claim 1, it is characterized in that, comprise that solenoid valve and driving circuit for electromagnetic valve, described cylinder are twin shaft cylinder, described cylinder is fixed on the back side of panel, be positioned at the rear of described epi-position, briquetting is fixed on the piston rod of cylinder; The control signal input end of the output termination solenoid valve of driving circuit for electromagnetic valve, the air flue of solenoid valve connects twin shaft cylinder; The cylinder control signal output terminal of the control signal input termination control module of driving circuit for electromagnetic valve.
3. electric energy meter calibrating platform according to claim 1, is characterized in that, comprises the first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe, and the first infrared receiving/transmission pipe is arranged on panel, is positioned at the rear of initial epi-position, and tube head is towards front; The second infrared receiving/transmission pipe is arranged on panel, and the below of initial epi-position, towards front; The first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe connect respectively the signal input part of control module.
4. electric energy meter calibrating platform according to claim 1, is characterized in that, described panel hypsokinesis, and back rake angle is 30 °-60 °.
5. electric energy meter calibrating platform according to claim 1, is characterized in that, comprises the push rod that suppresses of electric energy meter reset, suppresses push rod and is arranged on on line terminal base, is positioned at the below of epi-position.
6. electric energy meter calibrating platform according to claim 1, it is characterized in that, comprise hummer, working station indicator, emergence button and manual operation button, hummer, working station indicator, emergence button and manual operation button are connected with control module respectively.
7. electric energy meter calibrating platform according to claim 1, is characterized in that, comprises 1-4 epi-position on panel.
8. an electric energy meter adjusting process, it is characterized in that, adopt electric energy meter calibrating platform claimed in claim 1 to carry out verification to electric energy meter, described electric energy meter calibrating platform is arranged on a station of electrical energy meter production line, and described station just fills between station and multiple package position at production line.
9. electric energy meter adjusting process according to claim 8, it is characterized in that, described electric energy meter calibrating platform comprises the first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe, and the first infrared receiving/transmission pipe is arranged on panel, the rear that is positioned at initial epi-position, tube head is towards front; The second infrared receiving/transmission pipe is arranged on panel, is positioned at the rear of epi-position, and tube head is towards front; The first infrared receiving/transmission pipe and the second infrared receiving/transmission pipe connect respectively the signal input part of control module; When the semi-manufacture electric energy surface low on production line is during to electrical energy meter calibration station, operator is put into electric energy meter in the epi-position of correction platform, when the first infrared receiving/transmission pipe detects and has table in epi-position, the briquetting that control module starting cylinder drives, electric energy meter is depressed into checksum location, the power supply terminal of electric energy meter, communication terminal are electrically connected with power end bullet pin, communication ends bullet pin respectively; In the time that the second infrared receiving/transmission pipe detects that electric energy meter clamping puts in place, electric energy meter feed circuit are switched on to electric energy meter, and PC arranges and calibrates electric energy meter; After setting and calibration complete, control module drives the briquetting of air cylinder driven to unclamp electric energy meter, and operator just takes out from epi-position the electric energy meter that completes setting, calibration flow to next station.
10. electric energy meter adjusting process according to claim 8, it is characterized in that, electric energy meter calibrating platform comprises the hummer, working station indicator, emergence button and the manual operation button that are connected with control module respectively, and the display of PC and working station indicator show respectively the process of described setting and calibration operation; In the time that electric energy meter calibrating platform breaks down, the display of hummer, working station indicator and PC sends respectively or display alarm information, presses emergence button, and control module drives the briquetting of air cylinder driven to unclamp electric energy meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310038526.4A CN103969617B (en) | 2013-01-31 | 2013-01-31 | Electric energy meter correction method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310038526.4A CN103969617B (en) | 2013-01-31 | 2013-01-31 | Electric energy meter correction method |
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| Publication Number | Publication Date |
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| CN103969617A true CN103969617A (en) | 2014-08-06 |
| CN103969617B CN103969617B (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310038526.4A Expired - Fee Related CN103969617B (en) | 2013-01-31 | 2013-01-31 | Electric energy meter correction method |
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| Country | Link |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104391265A (en) * | 2014-09-01 | 2015-03-04 | 浙江八达电子仪表有限公司 | A full-automatic detection tool for electric-energy-consumption information acquisition terminals |
| CN105891768A (en) * | 2016-06-08 | 2016-08-24 | 国网浙江省电力公司湖州供电公司 | Detection device for fault electric energy meter |
| CN106842109A (en) * | 2017-03-28 | 2017-06-13 | 深圳申炜电子有限公司 | Electric energy reading socket means for correcting |
| CN115371718A (en) * | 2022-07-12 | 2022-11-22 | 江苏智源自动化技术有限公司 | Automatic meter calibration software system |
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| CN115371718A (en) * | 2022-07-12 | 2022-11-22 | 江苏智源自动化技术有限公司 | Automatic meter calibration software system |
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| Publication number | Publication date |
|---|---|
| CN103969617B (en) | 2017-05-17 |
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